Engine production line linear guide mounting process
Technical field
The invention belongs to engine production technical fields, are a kind of engine production line linear guide peaces specifically
Dress technique.
Background technique
With the development of automobile and motorcycle industry, the demand of engine is sharply increased.In order to increase the confession of engine
Ying Liang, it is necessary to the automatization level for improving engine production, using more automatic production lines.Currently, engine production line
Linear motion is mainly realized by the combination of ball-screw and linear guide.
Linear guide is also known as line rail, sliding rail, linear guides, linear slide rail, is used for straight reciprocating motion occasion, and can hold
Certain torque is carried on a shoulder pole, can realize high-precision linear motion in high-load situations, this.
However existing assembly method, it is mostly very complicated and mixed and disorderly.Excessively complicated assembly technology makes assembly precision excessively
The quality for relying on worker, causes linear guide installation accuracy very different, and assembly efficiency is extremely low, and then it is raw to influence engine
The machining accuracy and efficiency of producing line.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of engine production line linear guide mounting process,
Effectively improve assembly efficiency and installation accuracy.
The purpose of the present invention is achieved through the following technical solutions:
A kind of engine production line linear guide mounting process, comprising the following steps:
S10: the mounting plane for being used to install linear guide is thoroughly cleaned, and is removed the burr on the mounting plane, is hurt
Trace and dirt;
S20: being tightly attached to the mounting plane for the installation base surface of first straight line guide rail, makes the peace of the first straight line guide rail
Dress hole is successively directed at the guide rail fixation hole of the mounting plane, and passes sequentially through the first threaded fastener and lock completely;
S30: being tightly attached to the mounting plane for the installation base surface of second straight line guide rail, makes the peace of the second straight line guide rail
Dress hole is successively directed at the guide rail fixation hole of the mounting plane, and successively locks the second threaded fastener, and second screw thread is tight
Firmware keeps non-locking state;
S40: the first detection dress with orthogonal first datum level and the second datum level and with amesdial is utilized
Set the walking depth of parallelism for adjusting the second straight line guide rail relative to the first straight line guide rail;
S50: the first sliding block is installed on the first straight line guide rail, will be with a benchmark bottom surface and the amesdial
Second detection device is fixed on the upper level face of first sliding block, the benchmark bottom surface of the second detection device with
The upper level face of first sliding block keeps fitting, and keeps the amesdial gauge head of the second detection device and the installation flat
Face contact;
It moves first sliding block on the first straight line guide rail, observes described in the reading of the amesdial and adjusting
First threaded fastener locks degree, until the reading of the amesdial is within the scope of the first sliding block Height Standard, it is then complete
First threaded fastener is locked, and entirely with the reinforcing of screw thread glue;
S60: the height-precision of the second straight line guide rail is adjusted using the second detection device.
As an improvement of the above technical solution, specific step is as follows by the S40:
First detection device is placed in the mounting plane, first datum level and the mounting plane are kept
Fitting, second datum level are adjacent to the vertical precision face of the first straight line guide rail;
Make the outermost of the amesdial gauge head of first detection device and the vertical precision face of the second straight line guide rail
Contact, and first detection device is made to be adjacent to the vertical precision face of the first straight line guide rail on the mounting plane and slide
It is dynamic;
The reading of the amesdial is observed, and finely tunes the position of the second straight line guide rail, until the reading of the amesdial
Number is in walking depth of parallelism critical field;
It locks two second threaded fasteners at second straight line guide rail both ends completely respectively, and successively locks institute
State remaining described second threaded fastener on second straight line guide rail.
As a further improvement of the above technical scheme, specific step is as follows by the S60:
Second sliding block is installed on the second straight line guide rail, the second detection device is fixed on first sliding block
Upper level face center, the benchmark bottom surface of the second detection device and the upper level face keep being bonded, and makes described the
The upper level face central contact of the amesdial gauge head of two detection devices and second sliding block;
It moves first sliding block on the first straight line guide rail, observes described in the reading of the amesdial and adjusting
The locking degree of second threaded fastener, until the reading of the amesdial is within the scope of the second sliding block Height Standard;
Second threaded fastener is locked, and completely with the reinforcing of screw thread glue.
As a further improvement of the above technical scheme, first detection device includes marble gauge stand and is set to described
The amesdial on marble gauge stand.
As a further improvement of the above technical scheme, the marble gauge stand is equipped with first datum level and described the
Two datum levels.
As a further improvement of the above technical scheme, the second detection device include Magnetic gauge stand and be set to the magnetic
The amesdial on property gauge stand.
As a further improvement of the above technical scheme, the Magnetic gauge stand has a benchmark bottom surface.
As a further improvement of the above technical scheme, the vertical precision face of the first straight line guide rail and described second straight
The vertical precision face of line guide rail keeps opposite.
As a further improvement of the above technical scheme, when the mounting plane needs to install third to N linear guide
When, execute S030, S040, S060 successively to install remaining linear guide, when execution is straight by second in S030, S040, S060
The N linear guide and sliding block thereon that line guide rail and the second sliding block are installed needed for replacing with respectively, until all linear guides
It installs.
As a further improvement of the above technical scheme, the debugging benchmark of the third to N linear guide is described the
One linear guide.
The beneficial effects of the present invention are: successively installing by the way that standardized concise installation steps are arranged and detecting first directly
The walking depth of parallelism and apparent height of line guide rail, second straight line guide rail and the two, without special tool and without in lathe
The precision assembly of linear guide can be completed in Design Orientation portion on pedestal, and providing one kind has extreme efficiency and high assembly precision
Engine production line linear guide assembly technology.
To enable the above objects, features and advantages of the present invention to be clearer and more comprehensible, preferred embodiment is cited below particularly, and cooperate
Appended attached drawing, is described in detail below.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 is the step flow chart for the engine production line linear guide mounting process that the embodiment of the present invention 1 provides;
Fig. 2 is the first schematic diagram of the engine production line linear guide mounting process that the embodiment of the present invention 1 provides;
Fig. 3 is the second schematic diagram of the engine production line linear guide mounting process that the embodiment of the present invention 1 provides;
Fig. 4 is the third schematic diagram for the engine production line linear guide mounting process that the embodiment of the present invention 1 provides;
Fig. 5 is the first detection device of the engine production line linear guide mounting process that the embodiment of the present invention 1 provides
Perspective view;
Fig. 6 is the 4th schematic diagram of the engine production line linear guide mounting process that the embodiment of the present invention 1 provides;
Fig. 7 is the 5th schematic diagram of the engine production line linear guide mounting process that the embodiment of the present invention 1 provides;
Fig. 8 is the second detection device for the engine production line linear guide mounting process that the embodiment of the present invention 1 provides
Perspective view.
Main element symbol description:
0100- mounting plane, 0200- first straight line guide rail, the vertical precision face of 0210- first straight line guide rail, 0220- first
Sliding block, 0300- second straight line guide rail, the vertical precision face of 0310- second straight line guide rail, the second sliding block of 0320-, 0400- first are examined
Survey device, 0410- marble gauge stand, the first datum level of 0411-, the second datum level of 0412-, 0420- amesdial, 0500- second
Detection device, 0510- Magnetic gauge stand, 0511- benchmark bottom surface.
Specific embodiment
To facilitate the understanding of the present invention, below with reference to relevant drawings to engine production line linear guide mounting process into
Row a more complete description.The preferred embodiment of engine production line linear guide mounting process is given in attached drawing.But start
Machine production line linear guide mounting process can be realized by many different forms, however it is not limited to implementation described herein
Example.On the contrary, purpose of providing these embodiments is makes to the disclosure of engine production line linear guide mounting process more
Add thorough and comprehensive.
It should be noted that it can directly on the other element when element is referred to as " being fixed on " another element
Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it, which can be, is directly connected to
To another element or it may be simultaneously present centering elements.On the contrary, when element is referred to as " directly existing " another element "upper",
There is no intermediary elements.Term as used herein "vertical", "horizontal", "left" and "right" and similar statement are
For illustrative purposes.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention
The normally understood meaning of technical staff is identical.Made in the specification of engine production line linear guide mounting process herein
Term, which is only for the purpose of describing specific embodiments, is not intended to limit the present invention.Term as used herein
" and/or " it include any and all combinations of one or more related listed items.
Embodiment 1
Referring to Fig. 1, engine production line linear guide mounting process the following steps are included:
S10: the mounting plane 0100 for being used to install linear guide is thoroughly cleaned, the hair on mounting plane 0100 is removed
Thorn, scar and dirt.
S20: referring to Fig. 2, the installation base surface of first straight line guide rail 0200 is tightly attached to mounting plane 0100, make first straight
The mounting hole of line guide rail 0200 is successively directed at the guide rail fixation hole of mounting plane 0100, and it is complete to pass sequentially through the first threaded fastener
Full locking.
S30: referring to Fig. 3, the installation base surface of second straight line guide rail 0300 is tightly attached to mounting plane 0100, make second straight
The mounting hole of line guide rail 0300 is successively directed at the guide rail fixation hole of mounting plane 0100, and successively locks the second threaded fastener,
Second threaded fastener keeps non-locking state.
At this point, second straight line guide rail 0300 obtains basic precision under the limitation of the second threaded fastener.Due to the second spiral shell
Line fastener is not locked completely, in other words, the acting surface position of the second threaded fastener and the fixation of second straight line guide rail 0300
Counter sink countersunk head face contact, makes second straight line guide rail 0300 obtain certain adjustment space.
S40: please referring to Fig. 3, Fig. 4 and Fig. 5, using with orthogonal first datum level 0411 and the second benchmark
Face 0412 simultaneously there is the first detection device 0400 adjusting second straight line guide rail 0300 of amesdial 0420 to lead relative to first straight line
The walking depth of parallelism of rail 0200.
Preferably, specific step is as follows by S40:
First detection device 0400 is placed in mounting plane 0100, protects the first datum level 0411 with mounting plane 0100
Fitting is held, and the second datum level 0412 is made to be adjacent to the vertical precision face 0210 of first straight line guide rail;
Flank the amesdial gauge head of the first detection device 0400 with vertical the outermost of precision face 0310 of second straight line guide rail
Touching, and the first detection device 0400 is made to be adjacent to the vertical precision face 0210 of first straight line guide rail on mounting plane 0100 and slide;
The reading of amesdial 0420 is observed, and finely tunes the position of second straight line guide rail 0300, until the reading of amesdial 0420
Number is in walking depth of parallelism critical field;
Lock two second threaded fasteners at 0300 both ends of second straight line guide rail completely respectively, and successively locking second is straight
Remaining second threaded fastener on line guide rail 0300.
At this point, second straight line guide rail 0300 has reached the walking parallelism precision requirement of design object, by from both ends to
The second threaded fastener is successively locked in centre, keeps second straight line guide rail 0300 parallel relative to the walking of first straight line guide rail 0200
The optimum state that degree keeps debugging to reach.
Preferably, the vertical precision face 0210 of first straight line guide rail keeps phase with the vertical precision face 0310 of second straight line guide rail
It is right.Under such configuration, the detection spacing that can further shorten amesdial 0420, mentions the detection accuracy of amesdial 0420 further
It is high.
Preferably, the first detection device 0400 includes marble gauge stand 0410 and thousand points on marble gauge stand 0410
Table 0420.
Specifically, marble gauge stand 0410 is equipped with the first datum level 0411 and the second datum level 0412, the first datum level
0411 keeps vertical with the second datum level 0412, and the first datum level 0411 and the second datum level 0412 are polished surface, has
Very high precision can be used as debugging datum level.
Amesdial 0420 is transported the rotation that general straight-line displacement (linear motion) is converted into pointer by gear or lever
It is dynamic, the length measuring instrument then read on dial.
S50: referring to Fig. 6, the first sliding block 0220 is installed on first straight line guide rail 0200, there will be a benchmark bottom surface
0511 and the second detection device 0500 of amesdial 0420 be fixed on the upper level face of the first sliding block 0220, make the second detection
The benchmark bottom surface 0511 of device 0500 keeps being bonded with the upper level face of the first sliding block 0220, and makes second detection device 0500
Amesdial gauge head contacted with mounting plane 0100.
It moves the first sliding block 0220 on first straight line guide rail 0200, observe the reading of amesdial 0420 and adjusts first
Threaded fastener locks degree, until the reading of amesdial 0420 is within the scope of the Height Standard of the first sliding block 0220.
The first threaded fastener is locked, and completely then with the reinforcing of screw thread glue.Screw thread glue abbreviation anaerobic adhesive is to utilize oxygen pair
Free radical inhibits one-component made of principle and seals bonding agent, and can be not only used for bonding can be used for sealing again.When coated face and air
Completely cut off and in the case where catalysis, screw thread glue just can solidify in room temperature rapid polymerization.It, can be further by adding screw thread glue
Bonding and sealing, enhance the active force of threaded connection.
At this point, the height-precision in the upper level face of the first sliding block 0220 reaches the required precision of design object.Due to
The upper level face of one sliding block 0220 is used for connecting working table, also ensures that the height-precision of the working face of workbench.
Preferably, second detection device 0500 includes Magnetic gauge stand 0510 and the amesdial on Magnetic gauge stand 0510
0420。
Preferably, Magnetic gauge stand 0510 has a benchmark bottom surface 0511.Benchmark bottom surface 0511 is smooth flat, is had very high
Precision, can be used as debug benchmark.
Preferably, the first threaded fastener includes plain washer, spring washer and bolt.Wherein, plain washer rubs for reducing
It wipes, spring washer loosens for locking, and bolt is for realizing threaded connection.The first threaded fastener can securely lock as a result,
One guide rail 0200 prevents it from loosening and slides.
S60: please referring to Fig. 7 and Fig. 8, and the height of second straight line guide rail 0300 is adjusted using second detection device 0500
Precision.
Preferably, specific step is as follows by S60:
Second sliding block 0320 is installed on second straight line guide rail 0300, second detection device 0500 is fixed on the first sliding block
0220 upper level face center, the upper level face of the benchmark bottom surface 0511 of second detection device 0500 and the first sliding block 0220
Fitting is kept, the amesdial gauge head of second detection device 0500 and the upper level face central contact of the second sliding block 0320 are made.
It moves the first sliding block 0220 on first straight line guide rail 0200, observe the reading of amesdial 0420 and adjusts second
The locking degree of threaded fastener, until the reading of amesdial 0420 is within the scope of the Height Standard of the second sliding block 0320.
The second threaded fastener is locked, and completely then with the reinforcing of screw thread glue.Screw thread glue to be further bonded and seal,
Enhance the active force being threadedly coupled.
Since S50 and S60 are on the basis of the upper level face of the first sliding block 0220, without dismounting second detection device
0500 can be completed the debugging step of S50 and S60, effectively improve the installation effectiveness of linear guide.Further, since benchmark one
It causes, the height-precision of the first sliding block 0220 and the second sliding block 0320 is based on same benchmark, greatlys improve the installation of linear guide
Precision.
Preferably, the second threaded fastener includes plain washer, spring washer and bolt.Wherein, plain washer rubs for reducing
It wipes, spring washer loosens for locking, and bolt is for realizing threaded connection.The second threaded fastener can securely lock as a result,
Two guide rails 0300 prevent it from loosening and slide.
When mounting plane 0100 needs to install third to N linear guide, S20, S30, S50 are executed successively to install it
Remaining linear guide, until all linear guides install.
Specifically, the debugging benchmark of third to N linear guide is still first straight line guide rail 0200.In other words, exist
When executing step S30, S40, S60 to install third to N linear guide, by the sliding block of third to N linear guide and thereon
It is operated according to the installation steps of second straight line guide rail 0300 and the second sliding block 0320, the peace of all linear guides can be completed
Dress.
In all examples being illustrated and described herein, any occurrence should be construed as merely illustratively, without
It is as limitation, therefore, other examples of exemplary embodiment can have different values.
It should also be noted that similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined in a attached drawing, does not then need that it is further defined and explained in subsequent attached drawing.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously
Limitation of the scope of the invention therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art,
Without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection model of the invention
It encloses.Therefore, protection scope of the present invention should be determined by the appended claims.