CN106624302A - Integrated type protective cover used for welding pool and front welding seam high-temperature region - Google Patents

Integrated type protective cover used for welding pool and front welding seam high-temperature region Download PDF

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Publication number
CN106624302A
CN106624302A CN201710085351.0A CN201710085351A CN106624302A CN 106624302 A CN106624302 A CN 106624302A CN 201710085351 A CN201710085351 A CN 201710085351A CN 106624302 A CN106624302 A CN 106624302A
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CN
China
Prior art keywords
breather pipe
arm
housing
temperature region
protective cover
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Granted
Application number
CN201710085351.0A
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Chinese (zh)
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CN106624302B (en
Inventor
卓常赟
刘红梅
陈辉
刘艳
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Southwest Jiaotong University
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Southwest Jiaotong University
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Priority to CN201710085351.0A priority Critical patent/CN106624302B/en
Publication of CN106624302A publication Critical patent/CN106624302A/en
Application granted granted Critical
Publication of CN106624302B publication Critical patent/CN106624302B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • B23K9/325Devices for supplying or evacuating shielding gas

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention discloses an integrated type protective cover used for a welding pool and a front welding seam high-temperature region. The integrated type protective cover comprises a housing, bottom of which is equipped with a first gas vent hole, and a breather tube which is arranged in the housing, wherein the breather tube comprises a gas inlet main tube with two gas outlets, a first breather tube which is separately connected with the two gas outlets for protecting the welding pool, and a second breather tube which is used for protecting the front welding seam high-temperature region; the first breather tube is annular; the second breather tube comprises a first branch tube and a second branch tube; the shape of the first branch tube is matched with that of the first breather tube; among the first breather tube, the first branch tube and the second branch tube, at least the first breather tube and the second branch tube comprise a second gas vent hole; the housing comprises a first housing for accommodating the second branch tube, a first housing for accommodating the first breather tube and the first branch tube, and a third housing for accommodating the gas inlet main tube; and through holes which are matched with the first breather tube and the first branch tube are formed in the upper part and the bottom of the second housing.

Description

For welding pool and the integral type protective cover of fillet in normal shear high-temperature region
Technical field
The present invention relates to welding technology field, more particularly to a kind of welding protective cover.
Background technology
Titanium alloy welding is particularly significant in military, needs during welding to welding pool, fillet in normal shear high-temperature region and back Weld seam high-temperature region carries out air blowing protection simultaneously, to avoid being reacted with hydrogen, oxygen, nitrogen, carbon etc., so as to reduce and avoid commissure Crack, the weld defect such as pore so that the plasticity and toughness of titanium alloy is obviously improved.Wherein, welding pool refers to welding gun The welded seam area of underface, fillet in normal shear high-temperature region refers to the temperature of neighbouring welding pool after welding gun movement more than 300 DEG C Weld seam front surface region, back weld seam high-temperature region refers to weld seam of the temperature relative with fillet in normal shear high-temperature region more than 300 DEG C Rear surface regions.At present generally using three inert gas protection devices respectively to welding pool, fillet in normal shear high-temperature region and back Protected respectively weld seam high-temperature region, it is therefore desirable to three protection air inlets and three supply air lines, because every time welding is all needed Want three protection devices to run simultaneously, therefore also need to the supply of three protection gas cylinder independence.In actual industrial production, this Plant protected mode more complicated, specifically bring three problems:
(1) each workman is required for three protection devices while being controlled operation, this can greatly increase welding production Difficulty;(2) between because the protection zone of weld shielding device and fillet in normal shear high-temperature region protection device often has necessarily Away from, cause one section of high-temperature area of centre unprotected, have a strong impact on welding quality;(3) due to generally needing multiple welding machines same When work, when protection is run out of air, then need to change the gas cylinder for being three times in welding machine number, and in actual welding production, by Stack more intensive in factory's material, the process for changing gas cylinder is very inconvenient;(4) every welding machine is required for three air supply hoses, The increase of flexible pipe quantity, greatly increases can the probability that staff is tripped, and bring larger potential safety hazard.
The content of the invention
Based on above-mentioned the deficiencies in the prior art, the technical problem to be solved is to provide one kind and is effectively reduced guarantor Shield gas bottle quantity, protection more comprehensively, the more preferable welding protective cover of processing safety.
The technical scheme that present invention solution above-mentioned technical problem is adopted is for for welding pool and fillet in normal shear high-temperature region Integral type protective cover, including bottom is provided with the shell and the breather pipe located at the inside the shell of first row pore, the ventilation Pipe includes the air inlet supervisor with two gas outlets, for protecting welding pool for being connected with described two gas outlets respectively One breather pipe and the second breather pipe for protecting fillet in normal shear high-temperature region;First breather pipe is annular;Described second leads to Tracheae includes the first arm, the second arm;The shape of first arm is mutually matched with the shape of the first breather pipe;Described In one breather pipe, the first arm and the second arm, at least the first breather pipe and the second arm contain second row pore;The shell The first housing, the second housing of the first breather pipe of receiving and the first arm including the arm of receiving second being sequentially connected, receiving 3rd housing of air inlet supervisor;The top and bottom of second housing is provided with match with the first breather pipe and the first arm logical Hole.
First, share the first breather pipe of protection welding pool and the second breather pipe of protection fillet in normal shear high-temperature region same One air inlet, can reduce the quantity of air supply hose and protection gas cylinder, lift the security of welding operation.Secondly, by ingenious Design, be the first arm for including the second arm and matching with the first breather pipe by the second breather pipe design, the first arm with The annular through-hole that first breather pipe is collectively forming can be used as the installation passage of welding gun, and one can be before not affecting welding gun to install Lifting integrated level is put, shortens ventilation length of tube, two can shorten the distance of the first breather pipe and the second arm, reduce welding The area in unprotected region between molten bath and fillet in normal shear high-temperature region, effectively lifts welding product quality.The shell can be with one It is body formed, it is also possible to be assembled by the first housing, the second housing, the 3rd housing that are fabricated separately.It is preferred that making the first breather pipe Positioned at the lower section of the first arm, now, the first breather pipe is shorter with the distance between second housing bottom first row pore, protection Gas velocity is faster, it is to avoid the first arm affects the flow velocity and flow for protecting the shielding gas of welding pool.
As a kind of above-mentioned further improvement for welding pool and the integral type protective cover of fillet in normal shear high-temperature region, The first flow accelerator is provided between second arm and the first housing bottom;First breather pipe and the second housing bottom The second flow accelerator is provided between portion.By arranging shielding gas flow accelerator, the stream of shielding gas can be obviously improved Go out speed, preferable protected effect can be kept while the usage amount of shielding gas is reduced.
As a kind of above-mentioned further improvement for welding pool and the integral type protective cover of fillet in normal shear high-temperature region, institute It is the airflow plate with the 3rd steam vent to state the first flow accelerator;By arranging airflow plate, can make from the first shell bottom The shielding gas distribution that portion flows out is more uniform, and protected effect is more preferable.
As a kind of above-mentioned further improvement for welding pool and the integral type protective cover of fillet in normal shear high-temperature region, institute The upper opening area for stating the 3rd steam vent is more than lower openings area;By the turbulence effects for increasing shielding gas, so as to show The rate of outflow for lifting shielding gas is write, device is simple and protected effect is obviously improved.
As a kind of above-mentioned further improvement for welding pool and the integral type protective cover of fillet in normal shear high-temperature region, institute It is to connect the side tiltedly put of the second housing bottom and the 3rd housing bottom to state the second flow accelerator.Due on the second housing The through hole installed for welding gun is provided with, therefore the side that setting is tiltedly put can be by not affecting on the premise of welding gun installation to protection The flow velocity of gas is lifted, simple structure and easy for installation.
As a kind of above-mentioned further improvement for welding pool and the integral type protective cover of fillet in normal shear high-temperature region, institute State and be provided with baffle plate between the first housing and the second housing.By arranging baffle plate, it can be ensured that molten bath obtains with fillet in normal shear high-temperature region To independent protection, it is more convenient for controlling the first breather pipe and the shielding gas gas flow in the second breather pipe.
As a kind of above-mentioned further improvement for welding pool and the integral type protective cover of fillet in normal shear high-temperature region, also Including protection air-flow amount control system;The protection air-flow amount control system includes single-chip microcomputer, and the input of the single-chip microcomputer connects It is connected to the interrupt control unit and the transmitter of flow sensor connection of host computer and welding gun connection, the output end of the single-chip microcomputer It is connected with change-over circuit, flow divider in turn;The flow divider is on air inlet supervisor.When welding gun works, interrupt control unit knot Required shield gas flow rate desired value is passed to single-chip microcomputer by the interruption control of beam Butt welding gun, host computer, and single-chip microcomputer is by turning The analog signal that circuit can recognize digital signal transition for flow divider is changed, control flow divider is opened, and now shielding gas is flowed into In first breather pipe and the second breather pipe, when it is through flow sensor, uninterrupted is monitored, and is sent out by flow sensor Outflow feeds back value signal, and through transmitter single-chip microcomputer, the stream that single-chip microcomputer transmits this flow feedback value and host computer are passed to Amount desired value is compared, and when value of feedback is more than desired value, then controls flow divider and turns down, otherwise then drives large shunt valve, until Desired value is equal with value of feedback, and now shield gas flow rate is stable near the target flow of host computer setting.Protected by arranging Shield airflow volume control system, can guarantee the protection flowed out from the first housing bottom and the second housing bottom respectively within the shortest time Gas gas flow meets the requirements.
As a kind of above-mentioned further improvement for welding pool and the integral type protective cover of fillet in normal shear high-temperature region, institute It is proportional diverter valve to state flow divider, by Set scale flow divider, is more convenient for controlling the gas of the first breather pipe and the second breather pipe Body flow, to be protected respectively with the particularity of fillet in normal shear high-temperature region for molten bath;Due to Set scale flow divider, therefore Only flow sensor can be set on air inlet supervisor, it is of course also possible to further on the first breather pipe and the second breather pipe Flow sensor is set, and single-chip microcomputer then considers the test result of multiple flow sensors, makes control accuracy higher;It is described Model 8259A of terminal control unit;The change-over circuit is D/A type change-over circuits;The transmitter is digital transmitter; Be additionally provided between the change-over circuit and flow divider can amplifier digital signal power amplifying circuit.
As a kind of above-mentioned further improvement for welding pool and the integral type protective cover of fillet in normal shear high-temperature region, institute The second row pore for stating the first breather pipe is located on the latter half tube wall of the first breather pipe;The second exhaust of second arm Hole is on the latter half tube wall of the second arm.It is different from 360 ° of the breather pipe of other protective covers full axial apertures, this Bright breather pipe can improve gas pressure in pipe only in cross-sectional horizontal with lower portion perforate when same gas flow is input into By force, gas is had than larger flow velocity, the gas for making ejection preferably concentrates on the protected direction of weld seam, improve protection effect Rate, saving and protection gas, environmental protection and economic, adaptation era development.
As a kind of above-mentioned further improvement for welding pool and the integral type protective cover of fillet in normal shear high-temperature region, institute That states the second arm is shaped as U-shaped, and compared with traditional bar shaped breather pipe, the area coverage of the second arm of U-shaped is wider, protection Area is bigger;First arm is annular or semi-circular.
With reference to the accompanying drawings and detailed description the present invention is described further.The additional aspect of the present invention and excellent Point will be set forth in part in the description, and partly will become apparent from the description below, or by the practice of the present invention Solve.
Description of the drawings
The accompanying drawing for constituting the part of the application is used for providing a further understanding of the present invention, and the present invention's is embodied as Mode, schematic description and description do not constitute inappropriate limitation of the present invention for explaining the present invention.In the accompanying drawings:
Fig. 1 is the top view of the first breather pipe of embodiment 1.
Fig. 2 is the upward view of the first breather pipe of embodiment 1.
Fig. 3 is the top view of the second breather pipe of embodiment 1.
Fig. 4 is the upward view of the second breather pipe of embodiment 1.
Fig. 5 is embodiment 1 for welding pool and the sectional view of the integral type protective cover of fillet in normal shear high-temperature region.
Fig. 6 is the structural representation of the protection air-flow amount control system of embodiment 1.
Fig. 7 is the upward view of the second breather pipe of embodiment 2.
Fig. 8 is the upward view of the second breather pipe of embodiment 3.
Specific embodiment
It should be noted that in the case where not conflicting, specific embodiment, embodiment in the application and therein Feature can be mutually combined.Let us now refer to the figures and describe the present invention in detail with reference to herein below.
In order that those skilled in the art are better understood from the present invention program, below in conjunction with specific embodiment party of the present invention Accompanying drawing in formula, embodiment, to the technical scheme in the specific embodiment of the invention, embodiment clear, complete description is carried out, Obviously, described embodiment is only the embodiment of a branch of the invention, rather than the embodiment of whole.Based in the present invention Specific embodiment, embodiment, what those of ordinary skill in the art were obtained on the premise of creative work is not made Every other embodiment, embodiment, should all belong to the scope of protection of the invention.
Embodiment 1
As shown in figures 1 to 6, for welding pool and the integral type protective cover of fillet in normal shear high-temperature region, including bottom is provided with The shell and the breather pipe located at the inside the shell of one steam vent 31;The breather pipe includes the air inlet master with two gas outlets Pipe 100, the first breather pipe 1 for protecting welding pool being connected with described two gas outlets respectively and for protecting face bonding Second breather pipe 2 of seam high-temperature region;First breather pipe 1 is annular;Second breather pipe 2 include the first arm 21, Second arm 22, the shape of the shape of first arm 21 and the first breather pipe 1 is mutually matched and for annular, and described second Arm 22 is shaped as U-shaped;It is in charge of with the lower half of second arm 22 on the latter half tube wall of first breather pipe 1 Wall is provided with second row pore 32.The shell includes the first housing 41 of the second arm of receiving 22 being sequentially connected, accommodates the Second housing 42 of one breather pipe 1 and the first arm 21, the 3rd housing 43 for accommodating air inlet supervisor 100;Second housing 42 Top and bottom be provided with the through hole 420 matched with the first breather pipe 1 and the first arm 21.First housing 41 is shaped as Cuboid.Baffle plate 6 is provided between the housing 22 of first housing 21 and second.
The first flow accelerator is provided between the bottom of 22 and first housing of the second arm 41;First air-flow Accelerator is the airflow plate 5 with the 3rd steam vent 33;The upper opening area of the 3rd steam vent 33 is opened more than bottom Open area.The second flow accelerator is provided between the bottom of first breather pipe, 1 and second housing 42;Second air-flow adds Quick-mounting is set to the side 421 tiltedly put of the connection bottom of the second housing 42 and the bottom of the 3rd housing 43.
Also include protection air-flow amount control system, the protection air-flow amount control system includes single-chip microcomputer, the single-chip microcomputer Input be connected with host computer and welding gun connection interrupt control unit and flow sensor connection transmitter, the monolithic The output end of machine is connected with change-over circuit, amplifying circuit, flow divider 7 in turn;The flow divider 7 is responsible on 100 located at air inlet, institute Flow divider 7 is stated for proportional diverter valve;The flow sensor is on air inlet supervisor 100;The model of the terminal control unit 8259A;The change-over circuit is D/A type change-over circuits;The transmitter is digital transmitter.
Embodiment 2
Compared with Example 1, the integral type protective cover for welding pool and fillet in normal shear high-temperature region of the present embodiment has There is following difference:As shown in fig. 7, also being provided with second row pore 32 on the latter half tube wall of first arm 21.
Embodiment 3
Compared with Example 1, the integral type protective cover for welding pool and fillet in normal shear high-temperature region of the present embodiment has There is following difference:As shown in figure 8, first arm 21 is semi-circular shape.

Claims (10)

1. the integral type protective cover of welding pool and fillet in normal shear high-temperature region is used for, including bottom is provided with first row pore (31) Shell and the breather pipe located at the inside the shell, it is characterised in that:
The breather pipe includes air inlet supervisor (100) with two gas outlets, the use being connected with described two gas outlets respectively The second breather pipe (2) in first breather pipe (1) of protection welding pool and for protecting fillet in normal shear high-temperature region;
First breather pipe (1) is annular;Second breather pipe (2) includes the first arm (21), the second arm (22), institute The shape and the shape of the first breather pipe (1) for stating the first arm (21) is mutually matched;First breather pipe (1), the first arm (21) and in the second arm (22), at least the first breather pipe (1) and the second arm (22) are containing second row pore (32);
The shell include be sequentially connected the arm of receiving second (22) the first housing (41), accommodate the first breather pipe (1) and Second housing (42) of the first arm (21), the 3rd housing (43) for accommodating air inlet supervisor (100);Second housing (42) Top and bottom are provided with the through hole (420) matched with the first breather pipe (1) and the first arm (21).
2. the integral type protective cover of welding pool and fillet in normal shear high-temperature region is used for as claimed in claim 1, it is characterised in that: The first flow accelerator is provided between second arm (22) and the first housing (41) bottom;First breather pipe (1) it is provided with the second flow accelerator and the second housing (42) bottom between.
3. the integral type protective cover of welding pool and fillet in normal shear high-temperature region is used for as claimed in claim 2, it is characterised in that: First flow accelerator is the airflow plate (5) with the 3rd steam vent (33).
4. the integral type protective cover of welding pool and fillet in normal shear high-temperature region is used for as claimed in claim 3, it is characterised in that: The upper opening area of the 3rd steam vent (33) is more than lower openings area.
5. the integral type protective cover of welding pool and fillet in normal shear high-temperature region is used for as claimed in claim 2, it is characterised in that: Second flow accelerator is connection the second housing (42) bottom and the side tiltedly put of the 3rd housing (43) bottom (421)。
6. the integral type protective cover of welding pool and fillet in normal shear high-temperature region is used for as claimed in claim 1, it is characterised in that: Baffle plate (6) is provided between first housing (41) and the second housing (42).
7. the integral type protective cover of welding pool and fillet in normal shear high-temperature region is used for as claimed in claim 1, it is characterised in that: Also include protection air-flow amount control system;The protection air-flow amount control system includes single-chip microcomputer, the input of the single-chip microcomputer It is connected with the interrupt control unit and the transmitter of flow sensor connection of host computer and welding gun connection, the output of the single-chip microcomputer End is connected with change-over circuit, flow divider (7) in turn;The flow divider (7) is in air inlet supervisor (100).
8. the integral type protective cover of welding pool and fillet in normal shear high-temperature region is used for as claimed in claim 7, it is characterised in that: The flow divider (7) is proportional diverter valve;The flow sensor is in air inlet supervisor (100);In the change-over circuit and Flow divider is additionally provided with amplifying circuit between (7).
9. the integral type protective cover of welding pool and fillet in normal shear high-temperature region is used for as claimed in claim 1, it is characterised in that: The second row pore (32) of first breather pipe (1) is on the latter half tube wall of the first breather pipe (1);Described second The second row pore (32) of pipe (22) is on the latter half tube wall of the second arm (22).
10. the integral type protective cover of welding pool and fillet in normal shear high-temperature region is used for as claimed in claim 1, and its feature exists In:Second arm (22) is shaped as U-shaped;First arm (21) is annular or semi-circular.
CN201710085351.0A 2017-02-17 2017-02-17 Integrated protective cover for welding pool and front welding seam high-temperature area Expired - Fee Related CN106624302B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710085351.0A CN106624302B (en) 2017-02-17 2017-02-17 Integrated protective cover for welding pool and front welding seam high-temperature area

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Application Number Priority Date Filing Date Title
CN201710085351.0A CN106624302B (en) 2017-02-17 2017-02-17 Integrated protective cover for welding pool and front welding seam high-temperature area

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CN106624302A true CN106624302A (en) 2017-05-10
CN106624302B CN106624302B (en) 2022-05-27

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003311419A (en) * 2002-04-19 2003-11-05 Nippon Sanso Corp Mig-welding method for stainless steel and tool for gas shield
CN102554415A (en) * 2011-12-13 2012-07-11 江西洪都航空工业集团有限责任公司 Protective device of titanium alloy part argon arc welding welded joint and welding method thereof
CN203124933U (en) * 2013-04-10 2013-08-14 宁波明欣化工机械有限责任公司 Laminar flow protector for welding gun
CN105269132A (en) * 2015-11-11 2016-01-27 西安交通大学 Weld joint real-time protection cover during welding
CN206550487U (en) * 2017-02-17 2017-10-13 西南交通大学 For welding pool and the integral type protective cover of fillet in normal shear high-temperature region

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003311419A (en) * 2002-04-19 2003-11-05 Nippon Sanso Corp Mig-welding method for stainless steel and tool for gas shield
CN102554415A (en) * 2011-12-13 2012-07-11 江西洪都航空工业集团有限责任公司 Protective device of titanium alloy part argon arc welding welded joint and welding method thereof
CN203124933U (en) * 2013-04-10 2013-08-14 宁波明欣化工机械有限责任公司 Laminar flow protector for welding gun
CN105269132A (en) * 2015-11-11 2016-01-27 西安交通大学 Weld joint real-time protection cover during welding
CN206550487U (en) * 2017-02-17 2017-10-13 西南交通大学 For welding pool and the integral type protective cover of fillet in normal shear high-temperature region

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