CN106623863A - Preparation method of ZTA particle-reinforced steel matrix composite broken wall based on chemical method activating treatment - Google Patents

Preparation method of ZTA particle-reinforced steel matrix composite broken wall based on chemical method activating treatment Download PDF

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Publication number
CN106623863A
CN106623863A CN201611002238.3A CN201611002238A CN106623863A CN 106623863 A CN106623863 A CN 106623863A CN 201611002238 A CN201611002238 A CN 201611002238A CN 106623863 A CN106623863 A CN 106623863A
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zta
preparation
particles
titanium
plating
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CN106623863B (en
Inventor
李烨飞
袁鹤鹤
高义民
汤姝丽
陈志�
霍旭旭
郑巧玲
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Shaanxi Mingxi Kangpu Technology Co ltd
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Xian Jiaotong University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D23/00Casting processes not provided for in groups B22D1/00 - B22D21/00
    • B22D23/04Casting by dipping
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/006Making ferrous alloys compositions used for making ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/04Making ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/02Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
    • C23C28/023Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
  • Crushing And Grinding (AREA)

Abstract

The invention discloses a preparation method of a ZTA particle-reinforced steel matrix composite broken wall based on chemical method activating treatment. The preparation method comprises the following steps: 1) ZTA particles are subjected to high temperature salt bath plating, and uniform titanium coatings are obtained on the surfaces of the ZTA particles; 2) nickel layers are formed at the peripheries of the titanium coatings; 3) the ZTA particles after plating are sintered, the ZTA particles are connected mutually to form a pore-shaped prefabricated body; and 4) the prefabricated body is fixed to a moulded end face or working face, then steel matrix material molten metal is cast by adopting a cast-infiltration technology, and after cooling, the ZTA particle-reinforced steel matrix composite broken wall is obtained. Active elements introduced in the preparation method can improve the interface boding property between the ZTA particles and metal, mechanical bonding between the ZTA particles and metal is changed to metallurgical bonding, and a macro bonding situation is shown in figure 1. The preparation method can improve the wear resistance of a composite, and ensures that the service life of the ZTA particle-reinforced steel matrix composite broken wall is long.

Description

A kind of ZTA particle enhanced steel iron-based composite breaking walls based on chemical activation process Preparation method
Technical field
The invention belongs to high-abrasive material preparation field, and in particular to a kind of chemical activation of gyratory crusher processes ZTA The preparation method of particle enhanced steel iron-based composite breaking wall.
Background technology
Gyratory crusher suitable for it is metallurgical, build, build the road, raw material is broken chemistry and silicate industry, according to broken The difference and product particle of principle is of different sizes, and many models are divided into again.Cone crushing is lower than big, efficiency high, energy consumption, Product granularity is uniform, broken and in small, broken bits various ores in being adapted to, rock.When gyratory crusher works, motor is rotated through skin Belt wheel or shaft coupling, drive shaft of cone crusher and gyratory crusher conus portion eccentric bushing it is forced to move under make around a fixing point Swing campaign.So that the rolled mortar wall surface being packed in adjusting sleeve is left when close during the crushing wall of crushing head, Ore is constantly impacted in crusher chamber, extruding and flecition and realize the broken of ore.Therefore, crushing wall is circular cone The main stressed member of disintegrating machine, in order to improve the service life of disintegrating machine, just has to improve the abrasion resistance properties of crushing wall.
Ceramic particle reinforced metal base composites had both possessed the good plasticity of parent metal and impact flexibility, easy-formation etc. Advantage, while the high intensity, high rigidity and high-wearing feature but also with ceramic particle.When composite is worn and torn by the external world, just Work when matrix phase is identical with enhancing in composite bed during the beginning, with the prolongation of wearing- in period, matrix phase gradually grinds off, strengthen phase Further protect the substrate is then individually protruded, the overall wear resistance of material is improve.
The enhancing particle for preparing ceramic particle reinforced metal base composites selects ZTA ceramic particles, ZTA ceramic particles tool There are many advantages that other particles are incomparable:First, ZTA is moderate relative to other particles that strengthen, and cost performance is high;Its Secondary, closer to the thermal coefficient of expansion of ferrous materials, ZTA ceramic particles are used as strengthen mutually can be with for the thermal coefficient of expansion of ZTA ceramics The composite with good thermal matching is obtained with iron-based.In addition, ZTA complex phase ceramics can be by controlling Al2O3 and ZrO2 Composition ratio, change its mechanical property and thermodynamic property parameter, such that it is able to prepare composite with different matrix phases, greatly The range of application of ZTA complex phase ceramics is extended greatly.
But, associativity is poor between ZTA particles and iron-based, by ZTA ceramics in composite prepared by casting infiltration Grain is combined into mechanical bond with iron-based so that ZTA ceramic particles cannot play enhanced effect.
The content of the invention
That what is invented aims to overcome that above technical problem, proposes that a kind of chemical activation processes ZTA particle reinforced irons The preparation method of base composite breaking wall.
To achieve these goals, the present invention is adopted the following technical scheme that:
It is a kind of based on chemical activation process ZTA particle enhanced steel iron-based composite breaking walls preparation method, including with Lower step:
1) active element titanium is mixed with inorganic salts, adding ZTA particles to stir carries out high-temperature salt bath plating, high-temperature salt bath Temperature is 710-800 DEG C, is incubated 15-75min, obtains uniform titanium coating;
2) the ZTA particles of titanizing are inserted in chemical nickel-plating liquid, using magnetic stirrer, simultaneously heating and thermal insulation 2-6 is little When, form nickel dam in titanium coating periphery;
3) the ZTA particles after plating are sintered, is warming up to 1200 DEG C with the programming rate of 10-15 DEG C/min from room temperature, so Afterwards 1400 DEG C of sintering are warming up to the programming rate of 5-8 DEG C/min, along with the furnace cooling, it is prefabricated that ZTA particles are interconnected to hole shape Body;
4) precast body is fixed on the end face or working face of casting mold, then using technology of infiltration casting cast steel substrate material gold Category liquid, obtains ZTA particle enhanced steel iron-based composite breaking walls after cooling.
Further, step 1) in active element titanium be analytically pure titanium valve, titanium valve account for inorganic salts mass ratio be 10%- 15%.
Further, the mass fraction that ZTA particles account for titanium, inorganic salts and ZTA particle gross masses when salt bath is plated is 60%- 80%.
Further, nickel plating heating-up temperature is 70-90 DEG C.
Further, molten metal is potassium steel, chromium alloy cast iron or ni-hard cast iron.
Further, step 3) in 1400 DEG C sinter 1 hour.
Further, the inorganic salts are villaumite.
Further, the inorganic salts are sodium chloride, calcium chloride or potassium chloride.
Further, composite breaking wall is breaking wall of spindle breaker, gyratory crusher crushing wall, ring hammer crusher Crushing wall or jaw crusher crushing wall.
Relative to prior art, the invention has the advantages that:The active element introduced in the present invention, salt bath titanizing When titanium and ZTA ceramic grain surfaces form metallurgical binding, enhance the interfacial bonding property between titanium layer and ZTA ceramic particles, make Combine between ZTA particles and metal and metallurgical binding is changed into from mechanical bond.ZTA ceramic particles after salt bath titanizing carry out again chemistry Nickel plating, titanium nickel junction can generate Ti-Ni alloy, Nitinol layer serve between metallic matrix and ZTA particles one it is soft The effect of property transition zone, greatly improves the bond strength at interface.
In the composite bed of the composite breaking wall that the present invention is prepared, metallic matrix is distributed in the hole of ZTA ceramic particles In, when crushing wall is rubbed by foreign impacts, ZTA ceramic particles play certain protective effect to metallic matrix, so as to carry The high abrasion resistance properties of crushing wall.
Description of the drawings
Fig. 1 is composite breaking wall schematic diagram prepared by the embodiment of the present invention 1.Wherein Fig. 1 (a) is the outer flour milling of composite breaking wall Schematic diagram, Fig. 1 (b) is flour milling schematic diagram in composite breaking wall.
Specific embodiment
The present invention is described in further detail with reference to embodiment.
Embodiment 1:Breaking wall of spindle breaker
1) titanium valve is mixed with inorganic salts, adding ZTA particles to stir carries out high-temperature salt bath plating, and high-temperature salt bath temperature is 750 DEG C, 15min is incubated, obtains homogeneous coating;Wherein, the mass ratio that titanium valve accounts for inorganic salts is 10%, and ZTA is ceramic when salt bath is plated Mass fraction shared by particle is 80%.
2) the ZTA particles of titanizing are inserted in chemical plating fluid, using magnetic stirrer and be heated to 70 DEG C insulation 2 Hour, obtain nickel dam;
3) the ZTA particles after plating are sintered, is warming up to 1200 DEG C with the programming rate of 10-15 DEG C/min from room temperature, so It is warming up to 1400 DEG C with the programming rate of 5-8 DEG C/min afterwards to sinter 1 hour, along with the furnace cooling, ZTA particles are interconnected to hole shape Precast body;
4) precast body is fixed in sand mold, then steel substrate material metal liquid is poured into a mould using technology of infiltration casting, after cooling ZTA particle enhanced steels iron-based composite breaking wall (breaking wall of spindle breaker) shown in Fig. 1 is obtained, after chemical activation process ZTA ceramic particles 1 are distributed on metallic matrix 2.
Embodiment 2:Gyratory crusher crushing wall
1) titanium valve is mixed with inorganic salts, adding ZTA particles to stir carries out high-temperature salt bath plating, and high-temperature salt bath temperature is 780 DEG C, 30min is incubated, obtains homogeneous coating;Wherein, the mass ratio that titanium valve accounts for inorganic salts is 15%, and ZTA is ceramic when salt bath is plated Mass fraction shared by particle is 72%.
2) the ZTA particles of titanizing are inserted in chemical plating fluid, using magnetic stirrer and be heated to 76 DEG C insulation 4 Hour, obtain nickel dam;
3) the ZTA particles after plating are sintered, is warming up to 1200 DEG C with the programming rate of 10-15 DEG C/min from room temperature, so It is warming up to 1400 DEG C with the programming rate of 5-8 DEG C/min afterwards to sinter 1 hour, along with the furnace cooling, ZTA particles are interconnected to hole shape Precast body;
4) precast body is fixed in sand mold, then steel substrate material metal liquid is poured into a mould using technology of infiltration casting, after cooling Obtain the compound gyratory crusher crushing wall of ZTA particle enhanced steels iron-based.
Embodiment 3:Ring hammer crusher crushing wall
1) titanium valve is mixed with inorganic salts, adding ZTA particles to stir carries out high-temperature salt bath plating, and high-temperature salt bath temperature is 710 DEG C, 45min is incubated, obtains homogeneous coating;Wherein, the mass ratio that titanium valve accounts for inorganic salts is 12%, and ZTA is ceramic when salt bath is plated Mass fraction shared by particle is 68%.
2) the ZTA particles of titanizing are inserted in chemical plating fluid, using magnetic stirrer and be heated to 85 DEG C insulation 6 Hour, obtain nickel dam;
3) the ZTA particles after plating are sintered, is warming up to 1200 DEG C with the programming rate of 10-15 DEG C/min from room temperature, so Rise to 1400 DEG C with the programming rate of 5-8 DEG C/min afterwards to sinter 1 hour, along with the furnace cooling, it is pre- that ZTA particles are interconnected to hole shape Body processed.
4) precast body is fixed in sand mold, then steel substrate material metal liquid is poured into a mould using technology of infiltration casting, after cooling Obtain TA particle enhanced steel iron-based complex loop hammer mill crushing walls.
Embodiment 4:Jaw crusher crushing wall
1) titanium valve is mixed with inorganic salts, adding ZTA particles to stir carries out high-temperature salt bath plating, and high-temperature salt bath temperature is 800 DEG C, 60min is incubated, obtains homogeneous coating;Wherein, the mass ratio that titanium valve accounts for inorganic salts is 13%, and ZTA is ceramic when salt bath is plated Mass fraction shared by particle is 60%.
2) the ZTA particles of titanizing are inserted in chemical plating fluid, using magnetic stirrer and be heated to 90 DEG C insulation 8 Hour, obtain nickel dam;
3) the ZTA particles after plating are sintered, is warming up to 1200 DEG C with the programming rate of 10-15 DEG C/min from room temperature, so Rise to 1400 DEG C with the programming rate of 5-8 DEG C/min afterwards to sinter 1 hour, then along with the furnace cooling, ZTA particles are interconnected to hole Shape precast body;
4) precast body is fixed in sand mold, then steel substrate material metal liquid is poured into a mould using technology of infiltration casting, after cooling Obtain the compound jaw crusher crushing wall of TA particle enhanced steels iron-based.

Claims (9)

1. a kind of preparation method of the ZTA particle enhanced steel iron-based composite breaking walls based on chemical activation process, its feature exists In comprising the following steps:
1) active element titanium is mixed with inorganic salts, adding ZTA particles to stir carries out high-temperature salt bath plating, high-temperature salt bath temperature For 710-800 DEG C, 15-75min is incubated, obtains uniform titanium coating;
2) the ZTA particles of titanizing are inserted in chemical nickel-plating liquid, using magnetic stirrer and heating and thermal insulation 2-6 hours, Nickel dam is formed in titanium coating periphery;
3) by after plating ZTA particles sinter, be warming up to 1200 DEG C with the programming rate of 10-15 DEG C/min from room temperature, then with The programming rate of 5-8 DEG C/min is warming up to 1400 DEG C of sintering, and along with the furnace cooling, ZTA particles are interconnected to hole shape precast body;
4) precast body is fixed on the end face or working face of casting mold, then steel substrate material metal is poured into a mould using technology of infiltration casting Liquid, obtains ZTA particle enhanced steel iron-based composite breaking walls after cooling.
2. preparation method according to claim 1, it is characterised in that:Step 1) in active element titanium be analytically pure titanium Powder, it is 10%-15% that titanium valve accounts for the mass ratio of inorganic salts.
3. preparation method according to claim 1, it is characterised in that:ZTA particles account for titanium, inorganic salts and ZTA when salt bath is plated The mass fraction of particle gross mass is 60%-80%.
4. preparation method according to claim 1, it is characterised in that:Nickel plating heating-up temperature is 70-90 DEG C.
5. preparation method according to claim 1, it is characterised in that:Molten metal is potassium steel, chromium alloy cast iron or nickel Hard cast iron.
6. preparation method according to claim 1, it is characterised in that:Step 3) in 1400 DEG C sinter 1 hour.
7. preparation method according to claim 1, it is characterised in that:The inorganic salts are villaumite.
8. preparation method according to claim 1, it is characterised in that:The inorganic salts are sodium chloride, calcium chloride or chlorination Potassium.
9. preparation method according to claim 1, it is characterised in that:Composite breaking wall is breaking wall of spindle breaker, rotation Return formula crusher in crushing wall, ring hammer crusher crushing wall or jaw crusher crushing wall.
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107653422A (en) * 2017-09-04 2018-02-02 西安交通大学 A kind of wear-resistant alloy layer based on high boron iron-based and the method for preparing composite wear-resistant part
CN109513905A (en) * 2018-12-28 2019-03-26 西安交通大学 A kind of preparation method being surface-treated the iron-based composite wear-resistant part of ZTA particle enhanced steel
CN109706438A (en) * 2018-12-28 2019-05-03 西安交通大学 A kind of preparation method of the modified ZTA ceramic particle enhancing steel-based composite material in surface
CN110629106A (en) * 2019-11-08 2019-12-31 沈阳工业大学 Method for reinforcing nodular cast iron material by using nano SiO2 particles
CN112589095A (en) * 2020-12-11 2021-04-02 西安交通大学 High-flux preparation method of gravity-infiltrated iron-based composite material preform
CN112695320A (en) * 2020-12-11 2021-04-23 西安交通大学 High-flux preparation method of loose ceramic preform

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CN107653422A (en) * 2017-09-04 2018-02-02 西安交通大学 A kind of wear-resistant alloy layer based on high boron iron-based and the method for preparing composite wear-resistant part
CN107653422B (en) * 2017-09-04 2019-12-24 西安交通大学 High-boron iron-based wear-resistant alloy layer and method for preparing composite wear-resistant part
CN109513905A (en) * 2018-12-28 2019-03-26 西安交通大学 A kind of preparation method being surface-treated the iron-based composite wear-resistant part of ZTA particle enhanced steel
CN109706438A (en) * 2018-12-28 2019-05-03 西安交通大学 A kind of preparation method of the modified ZTA ceramic particle enhancing steel-based composite material in surface
CN109706438B (en) * 2018-12-28 2020-03-17 西安交通大学 Preparation method of surface-modified ZTA ceramic particle reinforced steel-based composite material
CN110629106A (en) * 2019-11-08 2019-12-31 沈阳工业大学 Method for reinforcing nodular cast iron material by using nano SiO2 particles
CN110629106B (en) * 2019-11-08 2020-07-24 沈阳工业大学 Method for reinforcing nodular cast iron material by using nano SiO2 particles
CN112589095A (en) * 2020-12-11 2021-04-02 西安交通大学 High-flux preparation method of gravity-infiltrated iron-based composite material preform
CN112695320A (en) * 2020-12-11 2021-04-23 西安交通大学 High-flux preparation method of loose ceramic preform
CN112695320B (en) * 2020-12-11 2022-07-12 西安交通大学 High-flux preparation method of loose ceramic preform

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