CN106623841A - Three-dimensional character code production process - Google Patents
Three-dimensional character code production process Download PDFInfo
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- CN106623841A CN106623841A CN201710010741.1A CN201710010741A CN106623841A CN 106623841 A CN106623841 A CN 106623841A CN 201710010741 A CN201710010741 A CN 201710010741A CN 106623841 A CN106623841 A CN 106623841A
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- Prior art keywords
- character code
- dimensional character
- production technology
- dimensional
- technology according
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Magnetic Treatment Devices (AREA)
Abstract
The invention discloses a three-dimensional character code production process. The three-dimensional character code production process adopts a zinc alloy as a raw material, and comprises the following production steps: (1) the font is designed; (2) mold production: a mold is designed according to the shape of a three-dimensional character code; (3) die casting: after the mold is preheated, zinc alloy liquid in a molten state is injected in the mold for solidification and demolding to produce the three-dimensional character code; (4) the obtained three-dimensional character code is grinded to remove burrs on the surface thereof for polishing; and (5) titanium is plated on the surface of the three-dimensional character code grinded in the step (4). The three-dimensional character code production process is free in font design, free of gaps in the surface, high in production efficiency and free of pollution.
Description
Technical field
The present invention relates to character code technical field is decorated, more particularly to a kind of three-dimensional character code production technology.
Background technology
With the improvement of people's living standards, in the field such as advertisement and decoration, stereoscopic three-dimensional character code is because its good U.S.
Sight degree and changeable visual effect and more and more applied.For a long time, the design of stereoscopic three-dimensional character code is complicated, processing system
Make the big high cost of difficulty.During design, waste time and energy, be also difficult to see actual effect, cause actual result barely satisfactory.Traditional
The production technology of three-dimensional character code mainly adopts laser cutting stainless steel technology, and specific technological process is that font design-piece sets
Meter-laser cutting-welding-polishing-ti coat on diamond, this scheme is had the drawback that for complicated three-dimensional character code, example
As curved surface font, circular arc font and compound geometrical body cannot make;When piece is designed, it is necessary to split into a font very
Multiple parts, design is complicated, and difficulty is higher;Piece after laser cutting, it is necessary to be combined to one piece in a welding manner, Zhi Nengyi
Bad manual type welding, high labor intensive, accuracy rate is not high, wastes time and energy;Weld seam is certainly existed after welding, to seamless requirement
Font cannot manufacture;Polishing can only be by manually, and geometry keeps poor, uncontrollable for more accurate size;Throw
The dust produced in photoreduction process is more serious to the health and ambient influnence of operative employee.Therefore, the present inventor proposes a kind of energy
Enough avoid the occurrence of a kind of three-dimensional character code production technology of drawbacks described above.
The content of the invention
In view of the shortcomings of the prior art, present invention is primarily targeted at providing a kind of font designs free, surface
Seamless, production efficiency is high and free of contamination three-dimensional character code production technology.
For achieving the above object, the invention provides following technical scheme:A kind of three-dimensional character code production technology, is closed using zinc
Gold is raw material, including following production stage:
(1), font design;
(2), make mould, Design of Dies is carried out according to the shape of three-dimensional character code;
(3), die cast, the kirsite liquid of molten condition is injected mould by mould after being preheated, after the coagulation forming demoulding
Make three-dimensional character code;
(4), by step(3)Resulting three-dimensional character code product is ground, and removes the burr on three-dimensional character code surface and polishes;
(5), by step(4)In ground three-dimensional character code carry out ti coat on diamond.
Preferably, the step(4)Middle employing Magnetic Force Mill automatic grinding.
Preferably, the three-dimensional character code is dried after Magnetic Force Mill grinding using dryer.
Preferably, the temperature of the dryer is 135 ± 15 DEG C.
Preferably, the step(5)In three-dimensional character code ti coat on diamond be to carry out in vacuum titanium stove, vacuum titanium stove
Preheating temperature be less than 90 DEG C.
Preferably, temperature of the three-dimensional character code in coating process in vacuum titanium stove is less than 160 DEG C.
Preferably, the step(3)During die cast, kirsite liquid is using nitrogen pressurization injection, the nitrogen
Pressure is 80bar.
Preferably, the step(2)In mould there are multiple die cavitys.
The present invention has the advantage that a kind of three-dimensional character code production technology of the present invention can be complete relative to prior art
It is complete not limited by font design, the perfect making for realizing complicated tool three-dimensional character code ingenious, be particularly good at curved surface word
Body, circular arc font is combined the manufacturing of geometrical body.Relative to prior art, the solution of the present invention is using die cast
Technique, designs, fully unitary disposal molding without piece, and the leftover pieces caused without cutting are wasted.Die casting every time can be with
Multiple variform three-dimensional character codes are produced, production efficiency can be greatly improved with mass, automation apparatus production, reduced
Labour intensity, and it is time saving and energy saving.The product of three-dimensional character code is completely seamless, and point-device can ensure the several of product design
What shape.In prior art, polishing process can only be by manually, and the shape of three-dimensional character code keeps poor, for more accurate chi
Very little uncontrollable, the solution of the present invention need not be polished manually, can automate magnetic grinding.Produce without dust in process of lapping,
Greatly reduce the health effect to operating personnel and pollution on the environment.
Specific embodiment
Below the invention will be further described.
A kind of three-dimensional character code production technology, adopts kirsite for raw material, including following production stage:
(1), font design;The production method of conventional three-dimensional character code is limited by processing mode, for complicated three-dimensional Creative Typeface
Cannot make, for example curved surface font, circular arc font, be combined geometrical body etc..The solution of the present invention can not set by font completely
The restriction of meter, the perfect making for realizing complicated tool three-dimensional character code ingenious, be particularly good at curved surface font, circular arc font,
The manufacturing of compound geometrical body.
(2), make mould, Design of Dies is carried out according to the shape of three-dimensional character code, after being by mould of design
Continuous mass production provides basis.
(3), die cast, the kirsite liquid of molten condition injects mould by mould after being preheated, and coagulation forming takes off
Three-dimensional character code is made after mould.Relative to prior art, the solution of the present invention is designed using the technique of die cast without piece,
Fully unitary disposal molding, the leftover pieces caused without cutting are wasted.Die casting can produce every time multiple variform
Three-dimensional character code, can greatly improve production efficiency with mass, automation apparatus production, reduce labour intensity, and save time
It is laborsaving.
(4), by step(3)Resulting three-dimensional character code product is ground, and removes the burr on three-dimensional character code surface and throws
Light.Further, step(4)Middle employing Magnetic Force Mill automatic grinding, and three-dimensional character code is after Magnetic Force Mill grinding
Dried using dryer, the temperature of dryer is 135 ± 15 DEG C.In prior art, polishing process can only rely on artificial, and three
The shape of dimension character code keeps poor, and uncontrollable for more accurate size, the solution of the present invention need not be polished manually, can be certainly
Dynamicization magnetic grinding.Produce without dust in process of lapping, greatly reduce the health effect to operating personnel and environment is caused
Pollution.Three-dimensional character code product needed after grinding is taken out immediately from grinder, in case product oxidation.Dryer can be timely
The three-dimensional character code of air exercise milled carries out drying and processing, better.
Three-dimensional character code product will be uniformly poured in grinder when falling toward grinder, and ground product falls toward in Turnover Box
When, chase is lowerd and cannot be poured slowly into, in case product is damaged beyond Turnover Box.
(5), by step(4)In ground three-dimensional character code carry out ti coat on diamond.It is improved, step(5)In three-dimensional word
Code ti coat on diamond is carried out in vacuum titanium stove, and vacuum titanium stove needs preheating, and the preheating temperature of vacuum titanium stove is not
More than 90 DEG C.Further, temperature of the three-dimensional character code in coating process in vacuum titanium stove is less than 160 DEG C.
Preferably, the step(3)During die cast, kirsite liquid is using nitrogen pressurization injection, the nitrogen
Pressure is 80bar.And 20 mould products are scrapped without exception before die casting, confirm surface without cold line and without surface it is bad after normally given birth to
Stages of labor sequence.
Preferably, step(2)In mould there are multiple die cavitys.Of different shapes three can be designed with each die cavity
Dimension character code, so once can just produce multiple three-dimensional character code products.
A kind of three-dimensional character code production technology of the present invention, can not be designed completely by font and be limited, perfect to realize again
The making of miscellaneous tool three-dimensional character code ingenious, be particularly good at curved surface font, circular arc font, is combined the production system of geometrical body
Make.Relative to prior art, the solution of the present invention is designed using the technique of die cast without piece, fully unitary disposable
Shaping, the leftover pieces caused without cutting are wasted.Die casting can produce every time multiple variform three-dimensional character codes, can criticize
Quantify, automation apparatus production greatly improves production efficiency, reduces labour intensity, and time saving and energy saving.Three-dimensional character code
Product is completely seamless, and can point-device geometry for ensureing product design.In prior art, polishing process can only be relied on
Manually, the shape of three-dimensional character code keeps poor, and uncontrollable for more accurate size, the solution of the present invention need not manually throw
Light, can automate magnetic grinding.Produce without dust in process of lapping, greatly reduce the health effect to operating personnel and to ring
The pollution that border is caused.
The above is only the preferred embodiment of the present invention, and protection scope of the present invention is not limited merely to above-mentioned enforcement
Example, all technical schemes belonged under thinking of the present invention belong to protection scope of the present invention.It should be pointed out that for the art
Those of ordinary skill for, some improvements and modifications without departing from the principles of the present invention, these improvements and modifications
Should be regarded as protection scope of the present invention.
Claims (8)
1. a kind of three-dimensional character code production technology, it is characterised in that adopt kirsite for raw material, including following production stage:
(1), font design;
(2), make mould, Design of Dies is carried out according to the shape of three-dimensional character code;
(3), die cast, the kirsite liquid of molten condition is injected mould by mould after being preheated, after the coagulation forming demoulding
Make three-dimensional character code;
(4), by step(3)Resulting three-dimensional character code product is ground, and removes the burr on three-dimensional character code surface and polishes;
(5), by step(4)In ground three-dimensional character code carry out ti coat on diamond.
2. a kind of three-dimensional character code production technology according to claim 1, it is characterised in that:The step(4)Middle employing magnetic
Power grinder automatic grinding.
3. a kind of three-dimensional character code production technology according to claim 2, it is characterised in that:The three-dimensional character code is through magnetic force
Dried using dryer after grinder grinding.
4. a kind of three-dimensional character code production technology according to claim 3, it is characterised in that:The temperature of the dryer is
135±15℃。
5. a kind of three-dimensional character code production technology according to claim 1, it is characterised in that:The step(5)In three-dimensional
Character code ti coat on diamond is carried out in vacuum titanium stove, and the preheating temperature of vacuum titanium stove is less than 90 DEG C.
6. a kind of three-dimensional character code production technology according to claim 5, it is characterised in that:The three-dimensional character code is in vacuum titanium
Temperature in golden stove in coating process is less than 160 DEG C.
7. a kind of three-dimensional character code production technology according to claim 1, it is characterised in that:The step(3)Die cast
During, kirsite liquid is 80bar using nitrogen pressurization injection, the nitrogen pressure.
8. the production technology of a kind of three-dimensional character code according to claim 1, it is characterised in that:The step(2)In mould
Tool has multiple die cavitys.
Priority Applications (1)
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CN201710010741.1A CN106623841A (en) | 2017-01-06 | 2017-01-06 | Three-dimensional character code production process |
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CN201710010741.1A CN106623841A (en) | 2017-01-06 | 2017-01-06 | Three-dimensional character code production process |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002301559A (en) * | 2001-04-04 | 2002-10-15 | Sumitomo Heavy Ind Ltd | Magnesium forming machine |
CN1463812A (en) * | 2002-06-26 | 2003-12-31 | 上海德瑞金属制品有限公司 | Method of making metallic carved window |
JP2008073698A (en) * | 2006-09-19 | 2008-04-03 | Kyocera Corp | Holding cylinder, and hot-chamber die casting machine using the same |
CN103480817A (en) * | 2013-01-24 | 2014-01-01 | 贵州省冶金化工研究所 | Manufacturing process of zinc alloy tourism craft |
CN105618702A (en) * | 2014-10-29 | 2016-06-01 | 李艳 | Manufacturing method of metal carved window |
-
2017
- 2017-01-06 CN CN201710010741.1A patent/CN106623841A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002301559A (en) * | 2001-04-04 | 2002-10-15 | Sumitomo Heavy Ind Ltd | Magnesium forming machine |
CN1463812A (en) * | 2002-06-26 | 2003-12-31 | 上海德瑞金属制品有限公司 | Method of making metallic carved window |
JP2008073698A (en) * | 2006-09-19 | 2008-04-03 | Kyocera Corp | Holding cylinder, and hot-chamber die casting machine using the same |
CN103480817A (en) * | 2013-01-24 | 2014-01-01 | 贵州省冶金化工研究所 | Manufacturing process of zinc alloy tourism craft |
CN105618702A (en) * | 2014-10-29 | 2016-06-01 | 李艳 | Manufacturing method of metal carved window |
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