CN106621753B - Desulfurization treatment method for ceramic industrial kiln - Google Patents

Desulfurization treatment method for ceramic industrial kiln Download PDF

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CN106621753B
CN106621753B CN201611219566.9A CN201611219566A CN106621753B CN 106621753 B CN106621753 B CN 106621753B CN 201611219566 A CN201611219566 A CN 201611219566A CN 106621753 B CN106621753 B CN 106621753B
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flue gas
alkali liquor
desulfurization
desulfurizing tower
treatment method
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CN106621753A (en
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周玉祥
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Shandong Hailin Environmental Protection Equipment Engineering Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/75Multi-step processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/007Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by irradiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/64Heavy metals or compounds thereof, e.g. mercury
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/68Halogens or halogen compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8603Removing sulfur compounds
    • B01D53/8609Sulfur oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/20Reductants
    • B01D2251/206Ammonium compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/30Alkali metal compounds
    • B01D2251/304Alkali metal compounds of sodium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/40Alkaline earth metal or magnesium compounds
    • B01D2251/402Alkaline earth metal or magnesium compounds of magnesium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/40Alkaline earth metal or magnesium compounds
    • B01D2251/404Alkaline earth metal or magnesium compounds of calcium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/60Inorganic bases or salts
    • B01D2251/604Hydroxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/80Type of catalytic reaction
    • B01D2255/802Photocatalytic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/20Halogens or halogen compounds
    • B01D2257/204Inorganic halogen compounds
    • B01D2257/2045Hydrochloric acid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/20Halogens or halogen compounds
    • B01D2257/204Inorganic halogen compounds
    • B01D2257/2047Hydrofluoric acid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases

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  • Environmental & Geological Engineering (AREA)
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Abstract

The invention provides a desulfurization treatment method for a ceramic industrial kiln, which comprises the following steps: 1) after the pressure of the flue gas from the electrostatic dust collector is increased by a booster fan, firstly, cooling and dehalogenating by using alkali liquor, and simultaneously, reducing the temperature of the flue gas to below 160 ℃ by evaporation of the alkali liquor and process water, wherein the alkali liquor is boiler ash washing slag water and a solution of magnesium oxide dissolved in water; 2) the flue gas after cooling and dehalogenation enters a desulfurizing tower through a flue gas heater, the desulfurizing tower is sequentially provided with a demister, an ultraviolet generator, a spraying layer, a flue gas input area and an alkali liquor pool area from top to bottom, the flue gas enters the desulfurizing tower from the flue gas input area, and SO in the flue gas2Reacting with alkali liquor in the desulfurizing tower; 3) and demisting the flue gas subjected to desulfurization reaction to remove liquid drops carried in the flue gas and separate clean flue gas. The desulfurization treatment method can effectively remove the hydrogen halide in the flue gas, improve the desulfurization efficiency of the desulfurization tower and prolong the service life of the desulfurization tower.

Description

Desulfurization treatment method for ceramic industrial kiln
Technical Field
The invention belongs to the technical field of desulfurization, and particularly relates to a desulfurization treatment method for a ceramic industrial kiln.
Background
SO2Is a global atmospheric pollutant due to SO2The environmental pollution problems such as acid rain and the like caused by the large amount of emission are very serious. SO of China2The emission source mainly comprises a coal-fired thermal power plant, a coal-fired industrial boiler and other industrial and civil facilities, wherein SO generated by the coal-fired industrial boiler2The emission occupies national SO230 percent of the total emission, therefore, the development and the application of the complete set of the flue gas desulfurization technology of the coal-fired industrial boiler are necessary. The flue gas of the coal-fired boiler not only contains SO2Further, hydrogen fluoride, mercury and the like are contained.
Limestone-gypsum wet desulphurization system for bivalent ion mercury Hg in flue gas2+The absorption efficiency is high, and the desulfurization and demercuration can be realized at the same time, but the demercuration of the existing limestone-gypsum wet desulfurization system has the following problems: firstly, because the elementary mercury in the flue gas is difficult to dissolve in water, when the mercury in the flue gas exists in the form of the elementary mercury, the mercury removal method is used for removing mercuryThe efficiency is not high; secondly, divalent ion mercury absorbed into the desulfurizer slurry is easily reduced by metal ions such as iron, manganese, nickel and the like and sulfite ions, and reenters the flue gas in the form of elemental mercury, so that the actual mercury removal efficiency is reduced; thirdly, the mercury entering the desulfurization waste water or the desulfurization slag still has the possibility of secondary pollution. Therefore, the core problem to be solved is to improve the mercury removal capability of the limestone-gypsum wet desulphurization system, reduce the reduction of divalent ion mercury, and reasonably treat the trapped mercury to form stable and low-toxicity substances.
The Chinese patent application publication No. CN1923337A discloses a method for producing ozone O3As an oxidant for simultaneous oxidation of sulfur dioxide SO2Nitric oxide NO and elemental mercury Hg0, then simultaneously desulfurising, denitriding and demercurating using a caustic scrubber, but this method does not address the absorbed divalent ionic mercury Hg2+The reduction problem in the washing tower is low in actual demercuration efficiency, and simultaneously, ozone O3 is utilized to remove sulfur dioxide SO2By oxidation to sulfur trioxide SO3But is disadvantageous for desulfurization because sulfur trioxide, SO3Fine aerosol particles are easily formed in the washing tower to prevent the absorption of the slurry and sulfur trioxide (SO)3Further reaction of (3).
Along with the development of society, people have stronger environmental awareness and the national environment protection is stronger, so the national industrial waste gas emission standard is higher; therefore, the requirement of the existing waste gas emission treatment is higher, especially for ceramic manufacturing enterprises, the waste gas emission generates more waste gas pollutants, and a large amount of dust and sulfur-containing components are generated in a spray granulation tower and a kiln; the exhaust gas needs to be treated before being discharged. The existing dust removal and desulfurization equipment is separated, and generally adopts two equipment, namely a spray granulation tower flue gas bag dust removal equipment and a desulfurization tower, and adopts a mode of removing dust firstly and then desulfurizing to perform waste gas treatment; and one kiln or spray tower corresponds to one dust removal cloth bag, and the existing desulfurization method is wet desulfurization, and calcium bicarbonate is adopted as a desulfurization reactant.
Disclosure of Invention
The invention provides a desulfurization treatment method for a ceramic industrial kiln, which can effectively remove hydrogen halide in flue gas, improve the desulfurization efficiency of a desulfurization tower and prolong the service life of the desulfurization tower.
The technical scheme of the invention is realized as follows:
a desulfurization treatment method for a ceramic industrial kiln comprises the following steps:
1) after the pressure of the flue gas from the electrostatic dust collector is increased by a booster fan, cooling and dehalogenation are firstly carried out, namely HF (hydrogen fluoride), HCl gas and large-particle smoke dust in the flue gas are basically removed by using alkali liquor, and simultaneously, the temperature of the flue gas is reduced to below 160 ℃ by evaporation of the alkali liquor and process water, wherein the alkali liquor is boiler ash washing slag water and a solution of magnesium oxide dissolved in water;
2) the flue gas after cooling and dehalogenation enters a desulfurizing tower through a flue gas heater, the desulfurizing tower is sequentially provided with a demister, an ultraviolet generator, a spraying layer, a flue gas input area and an alkali liquor pool area from top to bottom, the flue gas enters the desulfurizing tower from the flue gas input area, and SO in the flue gas2Reacting with alkali liquor in the desulfurizing tower;
3) and demisting the flue gas subjected to desulfurization reaction to remove liquid drops carried in the flue gas and separate clean flue gas.
Further, the cooling dehalogenation process in the step 1) is carried out in a cooling defluorinating device.
Further, the ultraviolet generator in the step 2) is used for generating ozone to react with unreacted SO completely2Oxidizing and then reacting with alkali liquor to desulfurize.
Further, the alkali liquor in step 2) comprises an aqueous solution or slurry prepared by one or more alkaline compounds of limestone, slaked lime, sodium base, magnesium base and ammonium base.
The invention has the beneficial effects that:
1. different from coal-fired boiler flue gas, each cubic meter of sintering flue gas contains dozens of even hundreds of milligrams of HF gas according to different sintering ores. HF gas has extremely strong corrosivity, hydrofluoric acid generated after being dissolved in water can severely corrode components and anticorrosive materials in the desulfurizing tower, the destructiveness to glass fiber reinforced plastic materials is particularly high, and the solution of boiler ash slag flushing water and magnesium oxide dissolved in water is used as alkali liquor required by dehalogenation, so that HF can be effectively removed. Because the HCl gas in the flue gas also has extremely high solubility, most HCl is removed during cooling and defluorination, and large-particle smoke is removed at the same time.
2. Improve the desulfurizing tower, be provided with ultraviolet generator between defroster and spraying area, pass through ultraviolet irradiation (the photocatalyst of oxidation) on the one hand, through spraying the flue gas that handles to discharge out, make most elementary substance mercury Hg0 and sulfur dioxide in the flue gas, oxygen take place abundant oxidation reaction, generate solid phase mercury compound mercurous sulfate and mercury oxide, the ozone that on the other hand produced can be called sulfur trioxide with the sulfur dioxide oxidation that does not react completely, avoided the trioxide to form tiny aerosol granule (influence alkali lye absorption) again easily in the scrubbing tower simultaneously.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a process system diagram of the desulfurization treatment method of the ceramic industrial kiln.
The attached drawings are as follows: 1. the system comprises a boiler, 2, an electrostatic dust collector, 3, a booster fan, 4, a cooling defluorinating device, 5, an alkali liquor pool, 6, a flue gas heater, 7, a desulfurizing tower, 8, an air supply system, 9, a limestone slurry supply system, 10, a circulating pump, 11, an induced draft fan, 12, a chimney, 71, a demister, 72, an ultraviolet generator, 73, a spraying area, 74, a flue gas input area, 75 and an alkali liquor pool area.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, a desulfurization treatment method for a ceramic industrial kiln comprises the following steps:
1) after the pressure of the flue gas from the electrostatic dust collector 2 is increased by a booster fan 3, firstly, dehalogenation is carried out by a cooling defluorinating device 4, namely, HF, HCl gas and large-particle smoke dust in the flue gas are basically removed by using alkali liquor, and simultaneously, the temperature of the flue gas is reduced to below 160 ℃ by evaporation of the alkali liquor and process water, wherein the alkali liquor is boiler ash washing water and a solution of magnesium oxide dissolved in water.
In the step, the boiler ash slag flushing water and the solution of magnesium oxide dissolved in water are used as alkali liquor required by dehalogenation, so that HF can be effectively removed. Because the HCl gas in the flue gas also has extremely high solubility, most HCl is removed during cooling and defluorination, and large-particle smoke is removed at the same time.
2) The flue gas after cooling and dehalogenation enters a desulfurizing tower 7 through a flue gas heater 6, the desulfurizing tower 7 is sequentially provided with a demister 71, an ultraviolet generator 72, a spraying layer 73, a flue gas input area 74 and an alkali liquor pool area 75 from top to bottom, the flue gas enters the desulfurizing tower from the flue gas input area 74, and SO in the flue gas2Reacting with alkali liquor in the desulfurizing tower 7; the alkaline solution in the alkaline pool zone 75 comprises an aqueous solution or slurry prepared from one or more alkaline compounds such as limestone, slaked lime, sodium-based, magnesium-based, and ammonium-based.
3) And demisting the flue gas subjected to desulfurization reaction to remove liquid drops carried in the flue gas and separate clean flue gas.
The process system of the embodiment specifically comprises:
the boiler 1 removes dust through the electrostatic dust collector 2, then the flue gas after dust removal enters the cooling defluorinating device 4 through the booster fan 3, the cooling defluorinating device 4 is connected with the alkali liquor pool 5, the solution of boiler ash washing slag water and magnesium oxide dissolved in water is arranged in the alkali liquor pool 5, and the solution reacts with HF and HCl gas in the flue gas to be removed. The dehalogenated flue gas enters a flue gas input area 74 of a desulfurizing tower 7 through a flue gas feeder 6, and the bottom of the desulfurizing tower 7 is also connected with an air supply system 8 and a limestone slurry supply system 9. The alkali liquor pool area 75 in the desulfurizing tower 7 realizes gypsum circulation through the circulating pump 10 and the spraying area 73. The flue gas treated by the demister 71 needs to be heated to 80 ℃ by the flue gas heater 6 and then can be discharged into the chimney 12 by the induced draft fan 11. The desulfurization rate of the flue gas treated by the system reaches 98.5%, and the content of hydrogen fluoride and hydrogen chloride in the flue gas cannot be detected (indicating that the content is extremely low).
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (4)

1. The desulfurization treatment method for the ceramic industrial kiln is characterized by comprising the following steps of:
1) after the pressure of the flue gas from the electrostatic dust collector is increased by a booster fan, cooling and dehalogenation are firstly carried out, namely HF (hydrogen fluoride), HCl gas and large-particle smoke dust in the flue gas are basically removed by using alkali liquor, and simultaneously, the temperature of the flue gas is reduced to below 160 ℃ by evaporation of the alkali liquor and process water, wherein the alkali liquor is boiler ash washing slag water and a solution of magnesium oxide dissolved in water;
2) the flue gas after cooling and dehalogenation enters a desulfurizing tower through a flue gas heater, the desulfurizing tower is sequentially provided with a demister, an ultraviolet generator, a spraying layer, a flue gas input area and an alkali liquor pool area from top to bottom, the flue gas enters the desulfurizing tower from the flue gas input area, and SO in the flue gas2Reacting with alkali liquor in the desulfurizing tower;
3) and demisting the flue gas subjected to desulfurization reaction to remove liquid drops carried in the flue gas and separate clean flue gas.
2. The desulfurization treatment method for ceramic industrial kilns as set forth in claim 1, wherein the cooling dehalogenation process in the step 1) is performed in a cooling defluorinating device.
3. The desulfurization treatment method for ceramic industrial kilns as claimed in claim 1, wherein the ultraviolet generator in step 2) is used for generating ozone for completely reacting SO2Oxidizing and then reacting with alkali liquor to desulfurize.
4. The ceramic industrial kiln desulfurization treatment method according to claim 1 or 3, wherein the alkali solution in the step 2) includes an aqueous solution or slurry configured of one or more alkaline compounds of limestone, slaked lime, sodium group, magnesium group, and ammonium group.
CN201611219566.9A 2016-12-26 2016-12-26 Desulfurization treatment method for ceramic industrial kiln Active CN106621753B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101053750A (en) * 2007-02-09 2007-10-17 浙江大学 Flue gas combined desulfurization and denitration method
CN101168118A (en) * 2006-10-25 2008-04-30 宝山钢铁股份有限公司 Sintering smoke wet method sulphur removing and dust removing technology
CN101822937A (en) * 2010-05-11 2010-09-08 武汉科技学院 Method for synchronous desulfurization and denitrification of marine vessel exhaust
CN202096874U (en) * 2011-02-25 2012-01-04 东南大学 Flue gas purification device based on advanced oxidization combined with wet washing
CN103055675A (en) * 2013-01-18 2013-04-24 大恩(天津)环境技术研发有限公司 Industrial smoke comprehensive treatment system and method based on advanced oxidation
CN203916392U (en) * 2014-05-08 2014-11-05 曹润塬 A kind of can free customized type multifunctional modular gas cleaning plant
CN106000047A (en) * 2016-06-20 2016-10-12 安庆宜源石油机械配件制造有限责任公司 Peculiar smell purifier for petrochemical plant

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101168118A (en) * 2006-10-25 2008-04-30 宝山钢铁股份有限公司 Sintering smoke wet method sulphur removing and dust removing technology
CN101053750A (en) * 2007-02-09 2007-10-17 浙江大学 Flue gas combined desulfurization and denitration method
CN101822937A (en) * 2010-05-11 2010-09-08 武汉科技学院 Method for synchronous desulfurization and denitrification of marine vessel exhaust
CN202096874U (en) * 2011-02-25 2012-01-04 东南大学 Flue gas purification device based on advanced oxidization combined with wet washing
CN103055675A (en) * 2013-01-18 2013-04-24 大恩(天津)环境技术研发有限公司 Industrial smoke comprehensive treatment system and method based on advanced oxidation
CN203916392U (en) * 2014-05-08 2014-11-05 曹润塬 A kind of can free customized type multifunctional modular gas cleaning plant
CN106000047A (en) * 2016-06-20 2016-10-12 安庆宜源石油机械配件制造有限责任公司 Peculiar smell purifier for petrochemical plant

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Denomination of invention: Desulfurization treatment methods for ceramic industry kilns

Effective date of registration: 20231229

Granted publication date: 20200124

Pledgee: Shandong Juye Rural Commercial Bank Co.,Ltd.

Pledgor: SHANDONG HAILIN ENVIRONMENTAL PROTECTION EQUIPMENT ENGINEERING Co.,Ltd.

Registration number: Y2023980075418

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