CN106621753A - Ceramic industry kiln furnace desulfurization treatment method - Google Patents

Ceramic industry kiln furnace desulfurization treatment method Download PDF

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Publication number
CN106621753A
CN106621753A CN201611219566.9A CN201611219566A CN106621753A CN 106621753 A CN106621753 A CN 106621753A CN 201611219566 A CN201611219566 A CN 201611219566A CN 106621753 A CN106621753 A CN 106621753A
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flue gas
desulfurizing tower
ceramic industry
alkali lye
industry kiln
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CN106621753B (en
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周玉祥
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Shandong Hailin Environmental Protection Equipment Engineering Co ltd
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HEFEI TIANXIANG ENVIRONMENTAL ENGINEERING Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/75Multi-step processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/007Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by irradiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/64Heavy metals or compounds thereof, e.g. mercury
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/68Halogens or halogen compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8603Removing sulfur compounds
    • B01D53/8609Sulfur oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/20Reductants
    • B01D2251/206Ammonium compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/30Alkali metal compounds
    • B01D2251/304Alkali metal compounds of sodium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/40Alkaline earth metal or magnesium compounds
    • B01D2251/402Alkaline earth metal or magnesium compounds of magnesium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/40Alkaline earth metal or magnesium compounds
    • B01D2251/404Alkaline earth metal or magnesium compounds of calcium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/60Inorganic bases or salts
    • B01D2251/604Hydroxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/80Type of catalytic reaction
    • B01D2255/802Photocatalytic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/20Halogens or halogen compounds
    • B01D2257/204Inorganic halogen compounds
    • B01D2257/2045Hydrochloric acid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/20Halogens or halogen compounds
    • B01D2257/204Inorganic halogen compounds
    • B01D2257/2047Hydrofluoric acid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Biomedical Technology (AREA)
  • Toxicology (AREA)
  • Treating Waste Gases (AREA)

Abstract

The invention provides a ceramic industry kiln furnace desulfurization treatment method. The ceramic industry kiln furnace desulfurization treatment method comprises the following steps: 1) boosting flue gas from an electrostatic dust remover by a booster fan, cooling and dehalogenating the boosted flue gas by utilizing alkaline liquid, and reducing the flue gas temperature to be lower than 160 DEG C through evaporation of the alkaline water and process water, wherein the alkaline liquid boiler ash washing water and an aqueous solution of magnesium oxide; 2) enabling the cooled and dehalogenated flue gas to enter a desulfurizing tower, which is provided with a demister, an ultraviolet generator, a spraying layer, a flue gas input area and an alkaline liquid pool area sequentially from top to bottom, through a flue gas heater, wherein the flue gas enters the desulfurizing tower through the flue gas input area, and SO2 in the flue gas reacts with the alkaline liquid in the desulfurizing tower; 3) performing demisting treatment on the flue gas subjected to desulfurizing reaction to remove liquid drops carried by the flue gas and separate clean flue gas. Due to the adoption of the desulfurization treatment method, hydrogen halide can be effectively removed from the flue gas, the desulfurization efficiency of the desulfurizing tower is improved and the service life of the desulfurizing tower is prolonged.

Description

Ceramic industry kiln desulfuration processing method
Technical field
The invention belongs to technical field of desulfurization, and in particular to a kind of ceramic industry kiln desulfuration processing method.
Background technology
SO2It is a kind of global atmosphere pollution, due to SO2A large amount of discharges and the environmental pollution such as caused acid rain is asked Topic is extremely serious.The SO of China2Distributing source mainly has coal fired thermal power plant, coal-burned industrial boiler and other industry and civilian installation, Wherein, the SO that coal-burned industrial boiler is produced2Discharge capacity accounts for national SO2The 30% of total emission volumn, therefore, coal-burned industrial boiler cigarette The development and application of desulfurization complete set technology are very necessary.Not only contain SO in fire coal boiler fume2, also containing hydrogen fluoride, mercury etc..
Limestone-gypsum Wet Flue Gas Desulfurization Process system is to the divalent ion mercury Hg in flue gas2+With higher absorption efficiency, can be with Simultaneously desulfuration demercuration is realized, but be there is problems using existing Limestone-gypsum Wet Flue Gas Desulfurization Process system demercuration:First, Because the Elemental Mercury in flue gas is insoluble in water, in the presence of the mercury in flue gas is more in Elemental Mercury form, the demercuration efficiency of the method is not It is high;Second, absorbing divalent ion mercury in desulfurizer slurry easily by the metal ions such as iron, manganese, nickel and sulfite ion Reduction, and flue gas is reentered with the form of Elemental Mercury, so as to reduce the efficiency of the actual removal of mercury;Third, into desulfurization wastewater Or the mercury in desulfurization slag still suffers from the possibility of secondary pollution.Therefore, the demercuration energy of Limestone-gypsum Wet Flue Gas Desulfurization Process system is improved Power, while the reduction of divalent ion mercury is reduced, and the mercury to trapping rationally is processed, and is allowed to form stable, low toxicity Material, is the key problem for needing to solve.
The Chinese invention patent application prospectus of Publication No. CN1923337A describe a kind of using ozone O3Make For oxidant simultaneous oxidation sulfur dioxide SO2, nitric oxide NO and Elemental Mercury Hg0 then using the simultaneously desulfurization of alkali liquid washing tower, Denitration and the method for demercuration, but the method does not solve absorbed divalent ion mercury Hg2+Reduction problem in scrubbing tower, its Actual demercuration efficiency is not high, while using ozone O3 by sulfur dioxide SO2It is oxidized to sulfur trioxide SO3It is unfavorable for desulfurization on the contrary, this It is because sulfur trioxide SO3Tiny aerosol particle is easily formed in scrubbing tower, prevents to absorb slurries and sulfur trioxide SO3 Further reaction.
With the development of society, the environmental consciousness of people is more and more stronger, and the increasing of Environmental protection, state Family is also higher for industrial gas emission standard;So existing waste gas discharge processing requirement is also higher, especially for pottery For porcelain manufacturing enterprise, the exhaust emission that waste gas discharge is produced is more, and substantial amounts of powder is produced in mist projection granulating tower and kiln Dirt and sulfur-bearing composition;So waste gas needs first to be processed before discharge.The equipment of existing dedusting and desulfurization is to separate , usually using two equipment of mist projection granulating tower flue gas bag-type dust and desulfurizing tower, entered by the way of desulfurization after first dedusting Row exhaust-gas treatment;And be a kiln or spray tower one dust-removal cloth-bag of correspondence, and existing sulfur method is wet desulphurization, Using calcium bicarbonate as desulphurization reaction thing.
The content of the invention
The present invention proposes a kind of ceramic industry kiln desulfuration processing method, and the desulfuration processing method can effectively remove flue gas In hydrogen halides, improve desulfurizing tower desulfuration efficiency, extend desulfurizing tower service life.
The technical scheme is that what is be achieved in that:
A kind of ceramic industry kiln desulfuration processing method, comprises the following steps:
1) from electrostatic precipitator flue gas out Jing after booster fan boosting cooling dehalogenation is carried out first, i.e., using alkali lye HF, HCl gas and bulky grain flue dust in flue gas is removed substantially, while being arrived cigarette temperature drop by alkali lye and technique evaporation of water Less than 160 DEG C, the alkali lye is the solution that boiler ash wash slag water and magnesia are dissolved in water;
2) flue gas after cooling dehalogenation is entered into desulfurizing tower by flue gas heater, the desulfurizing tower from top to bottom sets successively Demister, ultraviolet generator, spraying layer, flue gas input area and alkali lye Chi Qu are equipped with, flue gas enters desulfurization by flue gas input area Tower, the SO in flue gas2With the alkaline reaction in desulfurizing tower;
3) demisting process is carried out to the flue gas through desulphurization reaction, drop entrained in flue gas is removed, while isolating Clean flue gas.
Further, the step 1) in cooling dehalogenation process one cooling defluorinate device in carry out.
Further, the step 2) in ultraviolet generator be to produce ozone, to unreacted completely SO2Aoxidized again Desulfurization is carried out with alkaline reaction.
Further, the step 2) in alkali lye include by one kind or many of lime stone, white lime, sodium base, magnesium-based and ammonium Plant the aqueous solution or slurries that alkali compounds is configured to.
Beneficial effects of the present invention:
1st, different from fire coal boiler fume, according to the difference of sintering deposit, tens are contained even in per cubic metre of sintering flue gas Hundreds of milligram of HF gases.HF gas attacks are extremely strong, and being dissolved in the hydrofluoric acid generated after water can be to desulfurizing tower inner member and anti-corrosion Material produces serious corrosion, especially big to the destructiveness of glass-reinforced plastic material, and with boiler ash wash slag water and magnesia water is dissolved in Solution as alkali lye needed for dehalogenation, can effectively remove HF.Because the HCl gases in flue gas also have high solubility, Therefore when defluorinate is cooled down, most HCl is removed, while removing oarse-grained flue dust.
2nd, desulfurizing tower is improved, ultraviolet generator is provided between demister and spraying zone, on the one hand by purple (photocatalyst of oxidation) is irradiated in outside line, through the flue gas that spray process is given off, make in flue gas most Elemental Mercury Hg0 with There is sufficient oxidation reaction in sulfur dioxide, oxygen, generate solid phase mercury compound mereurous sulfate and mercury oxide, on the other hand produce Ozone can completely oxidizing sulfur dioxide claims sulfur trioxide by unreacted, while turn avoid three oxidations in scrubbing tower content Easily form tiny aerosol particle (impact alkali liquor absorption).
Description of the drawings
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing The accompanying drawing to be used needed for having technology description is briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the process system sketch of ceramic industry kiln desulfuration processing method of the present invention.
Accompanying drawing is identified:1st, boiler, 2, electrostatic precipitator, 3, booster fan, 4, cooling defluorinate device, 5, alkali lye pond, 6, flue gas Heater, 7, desulfurizing tower, 8, air supply system, 9, lime stone slurry make-up system, 10, circulating pump, 11, air-introduced machine, 12, cigarette Chimney, 71, demister, 72, ultraviolet generator, 73, spraying zone, 74, flue gas input area, 75, alkali lye Chi Qu.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than the embodiment of whole.It is based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made Embodiment, belongs to the scope of protection of the invention.
With reference to Fig. 1, a kind of ceramic industry kiln desulfuration processing method is comprised the following steps:
1) from the flue gas out of electrostatic precipitator 2 Jing after the boosting of booster fan 3, carry out being taken off by cooling down defluorinate device 4 first Halogen, i.e., substantially removed HF, HCl gas and bulky grain flue dust in flue gas using alkali lye, while by alkali lye and fresh water (FW) By cigarette temperature drop to less than 160 DEG C, the alkali lye is the solution that boiler ash wash slag water and magnesia are dissolved in water for evaporation.
Alkali lye needed for the solution as dehalogenation of water is dissolved in using boiler ash wash slag water and magnesia in this step, can be effective Remove HF.Because the HCl gases in flue gas also have high solubility, therefore most HCl is able to when defluorinate is cooled down Remove, while removing oarse-grained flue dust.
2) will cooling dehalogenation after flue gas by flue gas heater 6 enter desulfurizing tower 7, the desulfurizing tower 7 from top to bottom according to Secondary to be provided with demister 71, ultraviolet generator 72, spraying layer 73, flue gas input area 74 and alkali lye pond area 75, flue gas is by flue gas Input area 74 enters desulfurizing tower, the SO in flue gas2With the alkaline reaction in desulfurizing tower 7;Alkali lye is included by stone in alkali lye pond area 75 The aqueous solution or slurries that one or more alkali compounds such as lime stone, white lime, sodium base, magnesium-based and ammonium is configured to.
3) demisting process is carried out to the flue gas through desulphurization reaction, drop entrained in flue gas is removed, while isolating Clean flue gas.
The process system of the present embodiment is specially:
Boiler 1 carries out dedusting by electrostatic precipitator 2, then the flue gas of dedusting is entered into cooling by booster fan 3 In defluorinate device 4, cooling defluorinate device 4 is connected with alkali lye pond 5, interior in alkali lye pond 5 to have boiler ash wash slag water and magnesia to be dissolved in water Solution, removed with HF, HCl gas reaction in flue gas.Flue gas after dehalogenation adds device 6 to enter desulfurizing tower through flue gas 7 flue gas input area 74, the bottom of desulfurizing tower 7 is also associated with air supply system 8 and lime stone slurry make-up system 9.Desulfurization Realize that gypsum is circulated by circulating pump 10 and spraying zone 73 in alkali lye pond area 75 in tower 7.Through the flue gas that demister 71 was processed, Need to be entered in chimney 12 by air-introduced machine 11 after flue gas heater 6 is heated to 80 DEG C.Processed through the system Flue gas, desulfurization degree reaches 98.5%, and the content detection of hydrogen fluoride and hydrogen chloride out (does not illustrate that its content is extremely low) in flue gas.
Presently preferred embodiments of the present invention is the foregoing is only, not to limit the present invention, all essences in the present invention Within god and principle, any modification, equivalent substitution and improvements made etc. should be included within the scope of the present invention.

Claims (4)

1. a kind of ceramic industry kiln desulfuration processing method, it is characterised in that comprise the following steps:
1) cooling dehalogenation is carried out first Jing after booster fan boosting from electrostatic precipitator flue gas out, i.e., using alkali lye by cigarette HF, HCl gas and bulky grain flue dust in gas is removed substantially, while passing through alkali lye and technique evaporation of water by cigarette temperature drop to 160 Below DEG C, the alkali lye is the solution that boiler ash wash slag water and magnesia are dissolved in water;
2) flue gas after cooling dehalogenation is entered into desulfurizing tower by flue gas heater, the desulfurizing tower is from top to bottom disposed with Demister, ultraviolet generator, spraying layer, flue gas input area and alkali lye Chi Qu, flue gas enters desulfurizing tower, cigarette by flue gas input area SO in gas2With the alkaline reaction in desulfurizing tower;
3) demisting process is carried out to the flue gas through desulphurization reaction, drop entrained in flue gas is removed, while isolating cleaning Flue gas.
2. ceramic industry kiln desulfuration processing method according to claim 1, it is characterised in that the step 1) in it is cold But dehalogenation process is carried out in a cooling defluorinate device.
3. ceramic industry kiln desulfuration processing method according to claim 1, it is characterised in that the step 2) in purple Outer generator is to produce ozone, to unreacted completely SO2Aoxidized carries out desulfurization with alkaline reaction again.
4. the ceramic industry kiln desulfuration processing method according to claim 1 or 3, it is characterised in that the step 2) in Alkali lye include the aqueous solution being configured to by one or more alkali compounds of lime stone, white lime, sodium base, magnesium-based and ammonium or Slurries.
CN201611219566.9A 2016-12-26 2016-12-26 Desulfurization treatment method for ceramic industrial kiln Active CN106621753B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101053750A (en) * 2007-02-09 2007-10-17 浙江大学 Flue gas combined desulfurization and denitration method
CN101168118A (en) * 2006-10-25 2008-04-30 宝山钢铁股份有限公司 Sintering smoke wet method sulphur removing and dust removing technology
CN101822937A (en) * 2010-05-11 2010-09-08 武汉科技学院 Method for synchronous desulfurization and denitrification of marine vessel exhaust
CN202096874U (en) * 2011-02-25 2012-01-04 东南大学 Flue gas purification device based on advanced oxidization combined with wet washing
CN103055675A (en) * 2013-01-18 2013-04-24 大恩(天津)环境技术研发有限公司 Industrial smoke comprehensive treatment system and method based on advanced oxidation
CN203916392U (en) * 2014-05-08 2014-11-05 曹润塬 A kind of can free customized type multifunctional modular gas cleaning plant
CN106000047A (en) * 2016-06-20 2016-10-12 安庆宜源石油机械配件制造有限责任公司 Peculiar smell purifier for petrochemical plant

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101168118A (en) * 2006-10-25 2008-04-30 宝山钢铁股份有限公司 Sintering smoke wet method sulphur removing and dust removing technology
CN101053750A (en) * 2007-02-09 2007-10-17 浙江大学 Flue gas combined desulfurization and denitration method
CN101822937A (en) * 2010-05-11 2010-09-08 武汉科技学院 Method for synchronous desulfurization and denitrification of marine vessel exhaust
CN202096874U (en) * 2011-02-25 2012-01-04 东南大学 Flue gas purification device based on advanced oxidization combined with wet washing
CN103055675A (en) * 2013-01-18 2013-04-24 大恩(天津)环境技术研发有限公司 Industrial smoke comprehensive treatment system and method based on advanced oxidation
CN203916392U (en) * 2014-05-08 2014-11-05 曹润塬 A kind of can free customized type multifunctional modular gas cleaning plant
CN106000047A (en) * 2016-06-20 2016-10-12 安庆宜源石油机械配件制造有限责任公司 Peculiar smell purifier for petrochemical plant

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Denomination of invention: Desulfurization treatment methods for ceramic industry kilns

Effective date of registration: 20231229

Granted publication date: 20200124

Pledgee: Shandong Juye Rural Commercial Bank Co.,Ltd.

Pledgor: SHANDONG HAILIN ENVIRONMENTAL PROTECTION EQUIPMENT ENGINEERING Co.,Ltd.

Registration number: Y2023980075418

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