CN106615321A - Dustproof broken black tea production apparatus with characteristic of uniform hammering-cutting - Google Patents
Dustproof broken black tea production apparatus with characteristic of uniform hammering-cutting Download PDFInfo
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- CN106615321A CN106615321A CN201510735169.6A CN201510735169A CN106615321A CN 106615321 A CN106615321 A CN 106615321A CN 201510735169 A CN201510735169 A CN 201510735169A CN 106615321 A CN106615321 A CN 106615321A
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Abstract
The invention discloses a dustproof broken black tea production apparatus with a characteristic of uniform hammering-cutting. The dustproof broken black tea production apparatus comprises a primary hammering-cutting machine, a tea stalk picking machine, a stirrer, a secondary hammering-cutting machine, a granulator, a round screen machine, a fermentation pool and a dryer, wherein the devices are sequentially arranged, the hammering-cutting machine comprises a lower shell and an upper shell, the top surface of the upper shell is provided with a material inlet, the front end of the upper shell is provided with a material outlet, the material inlet and the material outlet are respectively positioned on both ends of a material hammering-cutting cavity, a material collection bin is provided with a powder material inlet corresponding to the material outlet, a material outlet guide channel is arranged between the powder material inlet and the material outlet, a material outlet hopper is arranged on the bottom portion of the material collection bin, a material receiving hopper I is arranged below the material outlet hopper, a belt wheel conveying device is arranged below the material receiving hopper I, the tea stalk picking machine comprises a cylindrical skeleton and a sieve mesh, the center of the cylindrical skeleton is provided with a rotation shaft II, one end of the rotation shaft II is provided with a rotation supporting mechanism, the other end is provided with a guide supporting mechanism and a movement supporting mechanism, and the material outlet end of the belt wheel conveying device extends into the sieve mesh.
Description
Technical field
The invention belongs to broken black tea production equipment technical field, is specifically related to a kind of hammer and cuts uniform dust protected broken black tea process units.
Background technology
Broken black tea is the bulk product of international tea market, and 80% or so of generation tealeaves total export volume is accounted at present, there is the product history of over one hundred year, and is then the thing of nearly 30 years in China's development.In the production technology of broken black tea, it is necessary first to which by spreading for cooling, the tealeaves for withering is Jing after first chopping, then the tea stalk for wherein including is rejected.Although existing hammer cuts machine and disclosure satisfy that use requirement to a certain extent, still suffer from hammer and cut that granularity is uneven and the troublesome shortcoming of cleaning.And in prior art, the tea stalk in fannings is typically rejected using electrostatic stalk extractor by large enterprise, but electrostatic stalk extractor there is a problem of investing big, high cost.And for small business, typically screened using common sieve, there are problems that inefficiency and tea stalk reject sordid.In addition, in existing equipment, after the completion of tealeaves hammer is cut, typically tealeaves is mounted in container again using man-handling of materials to stalk-sorting equipment, not only waste time and energy, and reduce production efficiency.
The content of the invention
In view of this, it is an object of the invention to provide a kind of hammer cuts uniform dust protected broken black tea process units, the production requirement of broken black tea can not only be met, and uniform advantage is cut with production efficiency height, hammer.
To reach above-mentioned purpose, the present invention provides following technical scheme：
One kind hammer cuts uniform dust protected broken black tea process units, cuts machine, stalk pickup machine, mixer, secondary hammer including the once hammer for setting gradually and cuts machine, granulator, circular screening machine, fermentation vat and dryer；
The once hammer cuts the upper shell that machine is mounted on the lower house including lower house and closed cover, one end of the upper shell is articulated and connected with the lower house, material hammer is provided between the upper shell and lower house and cuts chamber, the material hammer cuts chamber in cylinder, and the material hammer cuts the rotating shaft I that rotatable engagement is provided with chamber on the lower house, the rotating shaft I is provided with the hammer cutter group for cutting material for hammer；The top surface of the upper shell is provided with cuts the charging aperture that chamber communicates with material hammer, and the front end of the upper shell is provided with and cuts the discharging opening that chamber communicates with material hammer, the charging aperture and discharging opening are located at respectively the two ends that material hammer cuts chamber, and the axis horizontal of the discharging opening is arranged；Also include the drive mechanism I for driving the rotating shaft I to rotate；
The once hammer is cut and be provided between machine and the stalk pickup machine material collection storehouse, and powder entrance is correspondingly provided with the discharging opening on the material collection storehouse, and dismountable discharging guiding channel is provided between the powder entrance and the discharging opening；The bottom in the material collection storehouse is provided with discharge bucket, and receiving hopper I is provided with below the discharge bucket, and the lower section of the receiving hopper I is provided with the belt pulley conveying device for conveying material；
The stalk pickup machine includes cylindrical framework and the screen cloth in the cylindrical framework; the center of the cylindrical framework is provided with rotating shaft II; one end of the rotating shaft II is provided with rotary support mechanism, and the other end is provided with guiding mechanism and for supporting the rotating shaft II and the adjustable movable support mechanism of bearing height；The discharge end of the belt pulley conveying device is stretched into the screen cloth of described rotary support mechanism one end；
The rotary support mechanism includes that support base and rotatable engagement are sleeved on the rotating seat in the rotating shaft II, the rotating seat is respectively arranged at two ends with installation axle, the axis collinear of two installation axles simultaneously intersects vertically with the axis of the rotating shaft II, and the rotating seat is arranged in the support base by the installation axle rotatable engagement；
The guiding mechanism includes guide holder, the arc-shaped slide rail with the axis of the installation axle as axis is provided with the guide holder, the slide block being slidably matched with it is provided with the arc-shaped slide rail, the slide block rotatable engagement is sleeved in the rotating shaft II, and the slide block is provided with the drive mechanism II for driving the rotating shaft II to rotate；The skeleton overcoat is equiped with and is coaxial therewith and for the cylindrical jacket of splicing, the cylindrical jacket is provided with sealing plate near one end of the rotary support mechanism, the other end is provided with outlet, and the internal diameter of the cylindrical jacket gradually increases along the direction that the sealing plate points to the outlet.
Further, the axis of the discharging opening is located at the tangential direction that material hammer cuts chamber.
Further, the drive mechanism I includes motor, and between the motor and the rotating shaft tape handler is provided with.
Further, the hammer cutter group includes cutterhead of the interval in the rotating shaft I, and annular is laid with hammer cutting edge on the periphery wall of the cutterhead；The hammer cutting edge is in for driving material from the charging aperture to the inclined-plane of discharging opening towards the end face of discharging opening place side.
Further, the discharging guiding channel gradually increases in square taper, and the hole size of the discharging guiding channel along the direction that the discharging opening points to the powder entrance.
Further, parcel is provided with the dustproof cloth bag for preventing dust on the discharge bucket periphery wall；The regulating valve for adjusting material feed flow is additionally provided with the discharge bucket.
Further, the movable support mechanism includes base, the installing plate above the base, it is connected using expansion link between the installing plate and the base, and it is installed with support motor on the base, vertical thread bush is installed, the output shaft of the support motor is provided with the vertical threaded screw rod coordinated with the vertical thread bush on the bottom surface of the installing plate；The installing plate is provided with two roller seats being parallel to each other, it is provided with side by side between two roller seats and rotates two backing rolls with merging with shaft contacts cooperation, the diameter parallel of the axis of the backing roll and the rotating shaft, and two backing rolls axisymmetricly arrange relative to the axis of the rotating shaft.
Further, the drive mechanism II includes the electric rotating machine being fixedly mounted on the slide block, is connected between the electric rotating machine and the rotating shaft II.
Further, annular is laid with supporting linkage between the skeleton and the rotating shaft II；The top of the support base is provided with mounting groove, is arranged on the rotating seat two installation axle difference rotatable engagements and is arranged on the two side of the mounting groove.
Further, the skeleton is provided with the vibrator for patting the screen cloth.
The beneficial effects of the present invention is：
Present invention hammer cuts uniform dust protected broken black tea process units, is articulated and connected with lower house by the way that once hammer is cut into the upper shell of machine, thus, in cleaning, you can raise upper shell material is hammered into shape and cut chamber and be cleaned maintenance, easy to maintenance；By arranging hammer cutter group, can realize highly necessary seeking the hammer of material, and reach the granularity of setting；By arranging material collecting bin; hammer cut after material Jing discharging opening ejection after; enter directly into material collection storehouse under the guide effect of discharging guiding channel; dust polluting environment can effectively be prevented; into the material in material collection storehouse after discharge bucket and receiving hopper automatically into belt pulley conveying device, the tealeaves hammered into shape after cutting is delivered to stalk pickup machine by belt pulley conveying device, can realize the automatic transfer of material; manpower is not only saved, and improves efficiency；
Stalk pickup machine is by the skeleton using cylinder; and screen cloth is installed on skeleton; so; the sieve of a cylinder can be constituted; to reject the tea stalk of broken black tea; by arranging cylindrical jacket outside skeleton, the material filtered out through screen cloth is fallen directly into cylindrical jacket, and can be prevented effectively from the dust polluting environment produced when rotating shaft rotary speed is higher；By being respectively provided with rotary support mechanism and guiding mechanism at the two ends of rotating shaft, by the bearing height for adjusting movable support mechanism, can drive shaft along the line centered on the axis of installation axle track rotate, can adjust the angle of inclination of skeleton and screen cloth, and then screening time of the control material in screen cloth, and the screen cloth for rotating is capable of achieving the agitation to broken black tea, screening efficiency and screening effect can be effectively improved, and have the advantages that investment is low.
Description of the drawings
In order that the purpose of the present invention, technical scheme and beneficial effect are clearer, the present invention provides drawings described below and illustrates：
Fig. 1 is the equipment arrangement block diagram that present invention hammer cuts uniform dust protected broken black tea process units embodiment；
Fig. 2 is once to hammer the attachment structure schematic diagram cut between machine and stalk pickup machine into shape；
Fig. 3 is the structural representation that hammer cuts machine；
Fig. 4 is the right view of Fig. 3；
Fig. 5 is the structural representation for hammering cutter group into shape；
Fig. 6 is the structural representation of stalk pickup machine；
Fig. 7 is the left view of Fig. 6.
Specific embodiment
Below in conjunction with the accompanying drawings the invention will be further described with specific embodiment, so that those skilled in the art can be better understood from the present invention and can be practiced, but illustrated embodiment is not as a limitation of the invention.
As shown in figure 1, the equipment arrangement block diagram for cutting uniform dust protected broken black tea process units embodiment for present invention hammer.The present embodiment hammer cuts uniform dust protected broken black tea process units, including the once hammer for setting gradually cut machine 100, stalk pickup machine 300, for by the tealeaves after chopping add water stirring mixer 400, hammered into shape again for the tealeaves after will be agitated the secondary hammer cut cut machine 500, hammer is cut after tealeaves make granulator 600, the circular screening machine 700 for screening tealeaves particle, the fermentation vat 800 for tea leaf fermentation and the dryer 900 for drying tealeaves of particle.
Once hammer cuts the upper shell 102 that machine 100 is mounted on lower house 101 including lower house 101 and closed cover, one end of upper shell 102 is articulated and connected with lower house 101, material hammer is provided between upper shell 102 and lower house 101 and cuts chamber, material hammer cuts chamber in cylinder, and material hammer cuts the rotating shaft I 103 that rotatable engagement is provided with chamber on lower house 101, rotating shaft I 103 is provided with the hammer cutter group for cutting material for hammer.The top surface of upper shell 102 is provided with cuts the charging aperture 104 that chamber communicates with material hammer, and the front end of upper shell 102 is provided with and cuts the discharging opening 105 that chamber communicates with material hammer, charging aperture 104 and discharging opening 105 are located at respectively the two ends that material hammer cuts chamber, and the axis horizontal of discharging opening 105 is arranged, the axis of the discharging opening 105 of the present embodiment is located at the tangential direction that material hammer cuts chamber.The Anti-dust type tealeaves hammer cutting apparatus of the present embodiment also include the drive mechanism I for the rotation of drive shaft I 103.The drive mechanism I of the present embodiment includes motor 6, and tape handler 7 is provided between motor 6 and rotating shaft 3.
The hammer cutter group of the present embodiment includes cutterhead 108 of the interval in rotating shaft I 103, and annular is laid with hammer cutting edge 109 on the periphery wall of cutterhead 108.The hammer cutting edge 109 of the present embodiment is in for driving material from charging aperture 104 to the inclined-plane of discharging opening 105 towards the end face of the place side of discharging opening 105.
Once hammer is cut and be provided between machine 100 and stalk pickup machine 300 material collection storehouse 200; powder entrance is correspondingly provided with the material collection storehouse 200 of the present embodiment with discharging opening 105; dismountable discharging guiding channel 201 is provided between powder entrance and discharging opening 105; the bottom in material collection storehouse 200 is provided with discharge bucket 202; the lower section of discharge bucket 202 is provided with receiving hopper I 203; the lower section of receiving hopper I 203 is provided with the belt pulley conveying device 204 for conveying material; preferably, can also wrap up on the periphery wall of discharge bucket 202 and be provided for preventing the dustproof cloth bag of dust.
Further, guiding channel 201 is discharged in square taper, and the hole size of the guiding channel 201 that discharges gradually increases along the direction that discharging opening points to powder entrance.Preferably, the regulating valve 205 for adjusting material feed flow is additionally provided with discharge bucket 202.
The stalk pickup machine 300 of the present embodiment includes cylindrical framework 301 and the screen cloth 302 in cylindrical framework 301; the center of cylindrical framework 301 is provided with rotating shaft II 303; one end of rotating shaft II 303 is provided with rotary support mechanism, and the other end is provided with guiding mechanism and for supporting rotating shaft II 303 and the adjustable movable support mechanism of bearing height.The discharge end of belt pulley conveying device 204 stretches into screen cloth 302 inside one end of rotary support mechanism, i.e. screen cloth 302 is feed end near one end of rotary support mechanism, because screen cloth 302 is in cylinder, during its rotation is sieved, the discharge end of belt pulley conveying device 204 is stretched into screen cloth 302 and does not result in interference.
The rotary support mechanism of the present embodiment includes that support base 304 and rotatable engagement are sleeved on the rotating seat 305 in rotating shaft II 303, rotating seat 305 is respectively arranged at two ends with installation axle 306, the axis collinear of two installation axles 306 simultaneously intersects vertically with the axis of rotating shaft II 303, and rotating seat 305 is arranged in support base 304 by the rotatable engagement of installation axle 306.Thus, rotating shaft II 303 can pass through rotating seat 305 rotating around the axis of installation axle 306.
The guiding mechanism of the present embodiment includes guide holder 307, the arc-shaped slide rail 308 with the axis of installation axle 306 as axis is provided with guide holder 307, the slide block 309 being slidably matched with it is provided with arc-shaped slide rail 308, the rotatable engagement of slide block 309 is sleeved in rotating shaft II 303, and slide block 309 is provided with the drive mechanism II for the rotation of drive shaft II 303.Drive mechanism II can be realized using various ways.The drive mechanism II of the present embodiment includes the electric rotating machine being fixedly mounted on slide block 309, is connected between electric rotating machine and rotating shaft II 303.
Further, the movable support mechanism of the present embodiment includes base 310, the installing plate 311 above base 310, it is connected using expansion link 312 between installing plate 311 and base 310, and be installed with base 310 support motor 313, vertical thread bush 314 is installed, the output shaft for supporting motor 313 is provided with the vertical threaded screw rod 315 coordinated with vertical thread bush 314 on the bottom surface of installing plate 311.Installing plate 311 is provided with two roller seats 316 being parallel to each other, it is provided with side by side between two roller seats 316 and rotates two backing rolls 317 with merging and rotating shaft II 303 is engaged, the axis of backing roll 317 and the diameter parallel of rotating shaft II 303, and two backing rolls 317 are axisymmetricly arranged relative to the axis of rotating shaft II 303, vertical threaded screw rod 315 is driven to rotate by supporting motor 313, the height of backing roll 317 is can adjust, and then adjusts the angle of inclination of rotating shaft II 303.
Further, the overcoat of skeleton 301 is equiped with and is coaxial therewith and for the cylindrical jacket 318 of splicing, cylindrical jacket 318 is provided with sealing plate 321 near one end of rotary support mechanism, the other end is provided with outlet, so, in the rotary course of skeleton 301, the dust produced by broken black tea is blocked in cylindrical jacket 318, dust polluting environment can be prevented effectively from, and the also function with splicing of cylindrical jacket 318, the internal diameter of the cylindrical jacket 318 of the present embodiment gradually increases along the direction that sealing plate 321 points to outlet, form angle of inclination in the bottom of cylindrical jacket 318, avoid solid accumulation.Annular is laid with supporting linkage 319 between skeleton 301 and rotating shaft II 303.The top of the support base 304 of the present embodiment is provided with mounting groove 320, is arranged on rotating seat 305 two difference rotatable engagements of installation axle 306 and is arranged on the two side of mounting groove 320.Preferably, skeleton 301 is provided with the vibrator for patting screen cloth 302, and for patting screen cloth 302, the mesh for preventing screen cloth 302 is blocked.
Embodiment described above is only the preferred embodiment lifted to absolutely prove the present invention, protection scope of the present invention not limited to this.Equivalent substitute or conversion that those skilled in the art are made on the basis of the present invention, within protection scope of the present invention.Protection scope of the present invention is defined by claims.
Claims (10)
1. a kind of hammer cuts uniform dust protected broken black tea process units, it is characterised in that：Machine, stalk pickup machine, mixer, secondary hammer are cut including the once hammer for setting gradually cut machine, granulator, circular screening machine, fermentation vat and dryer；
The once hammer cuts the upper shell that machine is mounted on the lower house including lower house and closed cover, one end of the upper shell is articulated and connected with the lower house, material hammer is provided between the upper shell and lower house and cuts chamber, the material hammer cuts chamber in cylinder, and the material hammer cuts the rotating shaft I that rotatable engagement is provided with chamber on the lower house, the rotating shaft I is provided with the hammer cutter group for cutting material for hammer；The top surface of the upper shell is provided with cuts the charging aperture that chamber communicates with material hammer, and the front end of the upper shell is provided with and cuts the discharging opening that chamber communicates with material hammer, the charging aperture and discharging opening are located at respectively the two ends that material hammer cuts chamber, and the axis horizontal of the discharging opening is arranged；Also include the drive mechanism I for driving the rotating shaft I to rotate；
The once hammer is cut and be provided between machine and the stalk pickup machine material collection storehouse, and powder entrance is correspondingly provided with the discharging opening on the material collection storehouse, and dismountable discharging guiding channel is provided between the powder entrance and the discharging opening；The bottom in the material collection storehouse is provided with discharge bucket, and receiving hopper I is provided with below the discharge bucket, and the lower section of the receiving hopper I is provided with the belt pulley conveying device for conveying material；
The stalk pickup machine includes cylindrical framework and the screen cloth in the cylindrical framework; the center of the cylindrical framework is provided with rotating shaft II; one end of the rotating shaft II is provided with rotary support mechanism, and the other end is provided with guiding mechanism and for supporting the rotating shaft II and the adjustable movable support mechanism of bearing height；The discharge end of the belt pulley conveying device is stretched into the screen cloth of described rotary support mechanism one end；
The rotary support mechanism includes that support base and rotatable engagement are sleeved on the rotating seat in the rotating shaft II, the rotating seat is respectively arranged at two ends with installation axle, the axis collinear of two installation axles simultaneously intersects vertically with the axis of the rotating shaft II, and the rotating seat is arranged in the support base by the installation axle rotatable engagement；
The guiding mechanism includes guide holder, the arc-shaped slide rail with the axis of the installation axle as axis is provided with the guide holder, the slide block being slidably matched with it is provided with the arc-shaped slide rail, the slide block rotatable engagement is sleeved in the rotating shaft II, and the slide block is provided with the drive mechanism II for driving the rotating shaft II to rotate；The skeleton overcoat is equiped with and is coaxial therewith and for the cylindrical jacket of splicing, the cylindrical jacket is provided with sealing plate near one end of the rotary support mechanism, the other end is provided with outlet, and the internal diameter of the cylindrical jacket gradually increases along the direction that the sealing plate points to the outlet.
2. according to claim 1 hammer cuts uniform dust protected broken black tea process units, it is characterised in that：The axis of the discharging opening is located at the tangential direction that material hammer cuts chamber.
3. according to claim 1 hammer cuts uniform dust protected broken black tea process units, it is characterised in that：The drive mechanism I includes motor, and between the motor and the rotating shaft tape handler is provided with.
4. according to claim 1 hammer cuts uniform dust protected broken black tea process units, it is characterised in that：The hammer cutter group includes cutterhead of the interval in the rotating shaft I, and annular is laid with hammer cutting edge on the periphery wall of the cutterhead；The hammer cutting edge is in for driving material from the charging aperture to the inclined-plane of discharging opening towards the end face of discharging opening place side.
5. according to claim 1 hammer cuts uniform dust protected broken black tea process units, it is characterised in that：The discharging guiding channel gradually increases in square taper, and the hole size of the discharging guiding channel along the direction that the discharging opening points to the powder entrance.
6. according to claim 1 hammer cuts uniform dust protected broken black tea process units, it is characterised in that：Parcel is provided with the dustproof cloth bag for preventing dust on the discharge bucket periphery wall；The regulating valve for adjusting material feed flow is additionally provided with the discharge bucket.
7. according to claim 1 hammer cuts uniform dust protected broken black tea process units, it is characterised in that：The movable support mechanism includes base, the installing plate above the base, it is connected using expansion link between the installing plate and the base, and it is installed with support motor on the base, vertical thread bush is installed, the output shaft of the support motor is provided with the vertical threaded screw rod coordinated with the vertical thread bush on the bottom surface of the installing plate；The installing plate is provided with two roller seats being parallel to each other, it is provided with side by side between two roller seats and rotates two backing rolls with merging with shaft contacts cooperation, the diameter parallel of the axis of the backing roll and the rotating shaft, and two backing rolls axisymmetricly arrange relative to the axis of the rotating shaft.
8. according to claim 1 hammer cuts uniform dust protected broken black tea process units, it is characterised in that：The drive mechanism II includes the electric rotating machine being fixedly mounted on the slide block, is connected between the electric rotating machine and the rotating shaft II.
9. according to claim 1 hammer cuts uniform dust protected broken black tea process units, it is characterised in that：Annular is laid with supporting linkage between the skeleton and the rotating shaft II；The top of the support base is provided with mounting groove, is arranged on the rotating seat two installation axle difference rotatable engagements and is arranged on the two side of the mounting groove.
10. according to claim 1 hammer cuts uniform dust protected broken black tea process units, it is characterised in that：The skeleton is provided with the vibrator for patting the screen cloth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510735169.6A CN106615321A (en) | 2015-11-03 | 2015-11-03 | Dustproof broken black tea production apparatus with characteristic of uniform hammering-cutting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510735169.6A CN106615321A (en) | 2015-11-03 | 2015-11-03 | Dustproof broken black tea production apparatus with characteristic of uniform hammering-cutting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106615321A true CN106615321A (en) | 2017-05-10 |
Family
ID=58809960
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510735169.6A Pending CN106615321A (en) | 2015-11-03 | 2015-11-03 | Dustproof broken black tea production apparatus with characteristic of uniform hammering-cutting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106615321A (en) |
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2015
- 2015-11-03 CN CN201510735169.6A patent/CN106615321A/en active Pending
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170510 |
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| WD01 | Invention patent application deemed withdrawn after publication |