CN106612025A - Rotor and method for manufacturing same - Google Patents

Rotor and method for manufacturing same Download PDF

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Publication number
CN106612025A
CN106612025A CN201510707789.9A CN201510707789A CN106612025A CN 106612025 A CN106612025 A CN 106612025A CN 201510707789 A CN201510707789 A CN 201510707789A CN 106612025 A CN106612025 A CN 106612025A
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CN
China
Prior art keywords
rotor
ment
sector
sector ele
ele
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Granted
Application number
CN201510707789.9A
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Chinese (zh)
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CN106612025B (en
Inventor
杰雷·科莱赫迈宁
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ABB Schweiz AG
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ABB T&D Technology AG
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Priority to CN201510707789.9A priority Critical patent/CN106612025B/en
Priority to PCT/EP2016/075809 priority patent/WO2017072178A1/en
Publication of CN106612025A publication Critical patent/CN106612025A/en
Application granted granted Critical
Publication of CN106612025B publication Critical patent/CN106612025B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2706Inner rotors
    • H02K1/272Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • H02K1/274Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2753Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
    • H02K1/276Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
    • H02K1/2766Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] having a flux concentration effect
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/24Rotor cores with salient poles ; Variable reluctance rotors
    • H02K1/246Variable reluctance rotors

Abstract

The invention relates to a rotor and a method for manufacturing the same. A rotor (100) of an electric motor (102) comprises a rotor shaft hole (103), first fan-shaped component parts (106), and second fan-shaped component parts (108). The first fan-shaped component parts and the second fan-shaped component parts are alternately distributed around a rotation axis (104) of the rotor (100). The distance from the outer contour of the second fan-shaped component parts (108) to the rotation axis (104) is shorter than that from the outer contour of the first fan-shaped component parts (106) to the rotation axis (104). When observed along the direction of the rotation axis (104), the second fan-shaped component parts (108) overlap the first fan-shaped component parts (106) of other rotor elements (102). The rotor (100) comprises magnetic flux guide pieces (150, 150', 152, 154, 154', 156, 158) which are configured to extend and pass through the rotor (100) between the rotor shaft hole (103) and the periphery of the protruding part of the rotor (100) when observed along the direction of the rotation axis (104).

Description

Rotor and the method for manufacturing rotor
Technical field
The present invention relates to rotor, the particularly rotor of electro-motor, and its manufacture method.
Background technology
In one of current modal rotor structure, magnet is installed on the surface of rotor. This simple structure and easy to manufacture.However, surface magnet is not well-protected, and And especially at high speed, it is difficult to they are stilled remain on rotor surface.By inciting somebody to action Cover magnet preferably to protect magnet during magnet is inserted into rotor surface or with pole shoe.Continue This development, is embedded in can magnet.Compared with being arranged on the surface of rotor with magnet, Magnet is better protected in rotor.
Create one of most simple and most useful method of embedded type magnet and synchronous magnetic resistance motor It is using single-piece rotor sheet, wherein some magnetic bridges of structural member are left in cutting process.Magnetic Bridge and then supporting structure, but regrettably support bridge causes the electrical property of rotor to deteriorate, this It is because that bridge serves as leakage path.Therefore, the part in the magnetic field for being produced by magnet is lost, Need more magnetic materials.There is demand to high-speed applications, but big centrifugal force and Pcrmeability problem on different rotor direction causes the challenge in durability and use.Cause , there is improved demand in this.
The content of the invention
The present invention attempts to provide a kind of improvement.According to an aspect of the invention, there is provided such as A kind of rotor of defined in claim 1.
According to a further aspect in the invention, there is provided a kind of rotor in claim 15.
According to a further aspect in the invention, there is provided a kind of manufacture method in claim 16.
The embodiment for being subordinated to independent claims is disclosed in the dependent claims.
The present invention has advantage.There is rotor simple salient pole to design and rigid and simple Structure.Rotor also has high salient pole ratio and low friction loss because of rotor airgap shape.Magnetic flux Guide member is used for the magnetic flux inside guided rotor, and the mechanical strength without making rotor is compromised. In addition, the risk of the Hazard ratio prior art demagnetization of magnetic flux guide member demagnetization is low.
Description of the drawings
With reference to the accompanying drawings only by example come describe the present invention illustrative embodiments, In accompanying drawing:
Fig. 1 shows the example of the rotor elements of quadrupole rotor;
Fig. 2A shows the example of the stack of quadrupole rotor;
Fig. 2 B show the quadrupole rotor observed on the direction of the rotation axiss of rotor The example of stack;
Fig. 3 shows the example of the two poles of the earth rotor elements with prominent element;
Fig. 4 shows the example of the two poles of the earth rotor including the rotor elements with prominent element;
Fig. 5 shows the quadrupole rotor elements with rectangular corners in sector ele-ment part Example;
Fig. 6 A show that the two poles of the earth with wavy outline turn in the second sector ele-ment part The example of subcomponent;
Fig. 6 B show the example of the two poles of the earth rotor of the rotor elements with Fig. 6 A;
Fig. 7 is shown and is turned using camber line as the two poles of the earth of outline in the second sector ele-ment part The example of subcomponent;
Fig. 8 is shown in sector ele-ment part with rectangular corners for the two poles of the earth motors The example of the two poles of the earth rotor elements;
Fig. 9 shows the example of the two poles of the earth rotor elements with big element outwardly;
Figure 10 shows the example of the quadrupole rotor with permanent magnet;
Figure 11 A show the example of the quadrupole rotor of the permanent magnet with different order;
Figure 11 B show the example of the quadrupole rotor with spiral magnetic flux guide member;
Figure 12 shows the example of a quadrupole rotor for having two pairs of permanent magnets;
Figure 13 shows the different examples of a quadrupole rotor for having two pairs of permanent magnets;
Figure 14 shows the example of the quadrupole rotor with bullport;
Figure 15 shows that each has the example of the quadrupole rotor of three magnetic flux guide members;
Figure 16 shows the example of the two poles of the earth rotor with two magnetic flux guide members;
Figure 17 A show the example of the quadrupole rotor with four magnetic flux guide members, each magnetic Logical guide member reaches two rotor sections;
Figure 17 B show the example of the quadrupole rotor with four magnetic flux guide members, each magnetic Logical guide member is only located in a rotor sections;
Figure 18 shows the example of the quadrupole rotor of the magnetic flux guide member with two pairs of bendings;
Figure 19 shows the example of the quadrupole rotor of the magnetic flux guide member with four pairs of bendings;
Figure 20 shows the example of the distribution of the magnetic field line being associated with quadrupole rotor;
Figure 21 shows the example of six pole rotor;And
Figure 22 shows the example of the flow chart of the manufacture method of rotor.
Specific embodiment
Following embodiments are merely illustrative.Although this specification may be related to " one at some places It is individual " embodiment, but this does not necessarily mean that, Do not mean that this feature is only applicable to single embodiment yet.The single spy of different embodiments Levy and can also be combined to provide other embodiment.Additionally, word " including " and " bag Containing " be appreciated that Those features are constituted, and these embodiments can also include the spy not specifically mentioned Levy/structure.
It should be pointed out that although accompanying drawing shows various embodiments, which is only to illustrate The sketch of some planforms.It is obvious to the skilled person that In addition to structure and shape described by accompanying drawing and text, described device can also be wrapped Include other structures and shape.It should be appreciated that for some structures for operating and/or controlling It is unrelated with actual invention with the details of shape.Therefore, they need not be more detailed herein Ground is discussed.
Of the rotor 100 with multiple rotor elements 102 is studied using Fig. 1 to Fig. 9 One example.Then, show with least one magnetic flux guide member in Figure 10 to Figure 19 Rotor example.
Fig. 1 shows the example of the rotor elements 102 of the quadrupole rotor 100 of electro-motor, And Fig. 2A and Fig. 2 B show the example of the stack 1000 of quadrupole rotor 100.Figure 1st, Fig. 2A and Fig. 2 B are used in following explanation, and after necessary amendment is made in the explanation Suitable for the electro-motor of any number of poles.In fig. 2, in rotor sections 110 to each other The pole of rotor 100 is represented every 90 ° of solid lines.Fig. 2 B show the rotary shaft in rotor 100 The stack 1000 of the rotor 100 that the side of line 104 looks up.
Electro-motor is the device for converting electric energy to mechanical energy.Electro-motor may, for example, be Magnetic resistance motor, but not limited to this.The axis 104 of magnetic resistance motor rotates and its rotation is based on The moment of torsion caused by the magnetic resistance in rotor 100.During operation, magnetic resistance motor is sensed by ferrum Non-permanent magnetic pole on the rotor 100 of the composition of rotor elements 102 made by magnetic material.Example Such as, ferromagnetic material can include ferrum, stacking silicon steel or its can be made up of powdered-metal.
In the prior art, rotor has the structure of laterally stacking, and the structure is with whole The similar rotor elements pressed together in same position in rotor.Rotor in the application 100 include stack 1000, and the rotor elements 102 for continuing of stack 1000 are relative to that This spatially shifts.It is also believed that the stack 1000 of multiple rotor elements 102 is similar to In the stack of horizontal rotor elements.The stack 1000 of rotor elements 102 is simultaneously non-fully dashed forward It is going out or axially stacked, but still with some features similar to them.Multiple rotor units Each rotor elements in part 102 can be flat.In embodiments, rotor elements 102 can have constant thickness.In embodiments, the flat table of rotor elements 102 Rotation axiss of the normal direction in face parallel to rotor elements 102, the rotary shaft of rotor elements 102 Line is also the rotation axiss 104 of rotor 100.
In embodiments, rotor elements 102 can be at one end with a thickness The wedge with another thickness in the other end.In embodiments, rotor elements 102 It can be bending.The angle that the angle of bending can be less than the half of polar angle and bend can With according to angle direction --- i.e., the sector ele-ment part of the shaft axis 104 that spin --- and change Become.Under any circumstance, the face each other of rotor elements 102 tool of surface against each other There is matching shape together.
Each rotor elements in rotor elements 102 include multiple first sector ele-ment parts 106 and multiple second sector ele-ment parts 108.Second sector portion 108 can be air gap or Filled with nonferromugnetic material.Generally, rotor elements include at least two first sector ele-ments Part 106 and at least two second sector ele-ment parts 108.That is, different sector ele-ments Part 106,108 determines the different element sector 1060,1080 in rotor elements 100, And therefore each the sector ele-ment part in sector ele-ment part 106,108 is in from position The unit of its own that central point 1040 in the rotation axiss 104 of rotor 100 is started to spread out In part sector 1060,1080.Sector ele-ment part 106,108 both of which surround rotor 100 Rotation axiss 104 be alternately distributed.That is, the element sector 1060 every has fan Shape element part 106, and the remaining element sector 1080 every has fan-shaped unit Part 108.Second sector ele-ment part 108 is not connect with the rotation axiss 104 of rotor 100 Touch.
First sector ele-ment part 106 partially or even wholly for entity (referring to Fig. 3 and Fig. 4).Second sector ele-ment part 108 can be non-physical or by nonferromugnetic material system Into.For example, nonferromugnetic material can be resin or plastics, but be not limited to these examples.
For the first sector ele-ment part 106, the outline of any rotor elements 102 The distance of the central point 1040 of the rotation axiss 104 away from rotor 100 can be constant.Phase Ying Di, the distance of the central point 1040 away from axis hole 103 can also be constant.In other words, Distance of the outline of the first sector ele-ment part 106 away from the rotation axiss 104 of rotor 100 Can be constant.
The outline of the first sector ele-ment part 106 and the outline of rotor 100 are the same. Periphery of the outline of the first sector ele-ment part 106 for rotor 100.The periphery is along rotation When the direction of shaft axis 104 is observed for rotor 100 protuberance peripheral edge boundary line.
For the second sector ele-ment part 108, rotary shaft of the outline away from rotor 100 The distance of the central point 1040 in line 104 than the first sector ele-ment part 106 outline away from The distance of central point 1040 is short.In other words, the outline of the second sector ele-ment part 108 away from The distance of rotation axiss 104 than the first sector ele-ment part 106 outline away from rotation axiss 104 distance is short.
In the example of fig. 1 and 2, the first sector portion 106 and the second sector portion 108 Between outline at least approximately along radial direction orient.Generally, outline can be differently Orientation.Between the radial direction in the second element sector 1080, outline can have not Same form.For example, outline can be similar in Fig. 1 in the second element sector 1080 that Sample is arc, or is straight line.
Observe along the direction of rotation axiss 104, in the second sector ele-ment part 108 at least Other rotor elements of at least one of one the second sector ele-ment part and rotor elements 102 The first sector ele-ment part 106 in one or more first sector ele-ment parts at least Partly overlap.
In embodiments, second of each rotor elements in rotor elements 102 the fan-shaped unit Each second sector ele-ment part in part part 108 can be with the first sector ele-ment part See along the direction of rotation axiss 104 one or more first sector ele-ment parts in 106 Overlapped when examining completely.One the second sector ele-ment part 108 can be by a first element portion Divide 106 imbrication, the rotor elements of the second sector ele-ment part 108 and the first fan-shaped unit The rotor elements of part part 106 are different.
In embodiments, can require that the first sector ele-ment of more than one part 106 is complete One the second sector ele-ment part 108 of full ground imbrication.One the second sector ele-ment part 108 Therefore can be by 106 imbrication of the first element of more than one part, the second sector ele-ment part The rotor elements of 108 rotor elements and the first sector ele-ment of more than one part 106 are not Together, and the first sector ele-ment of more than one part 106 is different from each other.
In this way, the protuberance of rotor 100 can have circular periphery.That is, rotor In second sector ele-ment part 108 of each rotor elements in element 102 each second Sector ele-ment part with least one of rotor elements 102 other rotor elements first One or more first sector ele-ments in sector ele-ment part 106 are along rotation axiss 104 Direction when observing part it is overlapping so that the protuberance of rotor 100 has circular periphery.
Herein, overlap and represent the either side worked as along the direction of rotation axiss 104 from rotor 100 During observation, non-physical any second sector ele-ment part 108 is by the first sector ele-ment part The material (referring also to Fig. 3 and Fig. 4) of at least one of 106 first sector ele-ment parts covers Lid.
Second sector ele-ment part 108 therefore can with the first sector ele-ment part 106 in One or more first sector ele-ment parts are along the direction of the rotation axiss 104 of rotor 100 Overlapped during observation completely.In more detail, of each rotor elements in rotor elements 102 Each second sector ele-ment part in two sector ele-ment parts 108 can be with rotor elements One in first sector ele-ment part 106 of at least one of 102 other rotor elements Or more first sector ele-ment parts are handed over when observing along the direction of rotation axiss 104 completely It is folded, so that the protuberance of rotor 100 has circular periphery.
If the second sector ele-ment part 108 in this way with the first sector ele-ment part 106 In one or more first sector ele-ment parts overlap completely, then the protrusion of rotor 100 Portion has circular periphery.
In embodiments, the second sector ele-ment part 108 can be with the first sector ele-ment portion The entity portion 312 of the one or more first sector ele-ment parts divided in 106 is along rotary shaft The direction of line 104 is overlapped when observing completely, so that the protuberance of rotor 100 has circle Periphery (referring to Fig. 3 and Fig. 4).Entity portion 312 can include metal or be made of metal. As the second sector ele-ment part 108 is associated with the periphery of rotor 100, therefore this is overlapping Also occur on the periphery of rotor 100 or at the periphery of rotor 100.
It should be pointed out that rotation axiss 104 are parallel with rotary shaft 104 ', rotary shaft 104 ' The shaft-like frame for movement of the rotation that could be for realizing rotor 100.
In embodiments, rotor 100 can have multiple rotor sections 110,112.Turn Sub- sector 110 is limited to the radius from the rotation axiss 104 of rotor 100 and conduct turns The camber line of the outline of subcomponent 102.
Include the first sector ele-ment part at least in part every the rotor sections 110 of 106, and do not include the second sector ele-ment part 108.That is, these every one turn There is no in sub- sector 110 the second complete or partial sector ele-ment part 108.With this Mode, along rotor 100 rotation axiss described in the rotor sections 110 of Form continuous surface.
Remaining rotor sections 112 include the second sector ele-ment part 108 and also partly Including the first sector ele-ment part 106.The remaining rotor sections 112 include and do not have Have the second sector ele-ment part 108 every different remaining in the rotor sections 110 of Every the rotor sections of.
In embodiments, the subtended angle α of the second sector ele-ment part 108 can be removed than 360 ° With the little formation to realize all-metal rotor sections 110 of the value obtained by the number of poles of motor.Counting On theory, α≤A/P, wherein, A is the value less than 360 ° but more than 0 °, and P is number of poles. Similar principle is also applied for the subtended angle of radian.The second different sector ele-ment parts 108 can With with different subtended angle α.The subtended angle α of the second different sector ele-ment parts 108 is at one It can be relative to each other arbitrary in rotor elements 100 or determination.Different rotor element The subtended angle α of 100 the second sector ele-ment part 108 is relative when rotor elements 100 are differed In can be arbitrary each other.Otherwise the second sector ele-ment part of different rotor element 100 What 108 subtended angle α can be to determine.
In a similar manner, the subtended angle of the first sector ele-ment part 106 can than 360 ° divided by Value obtained by the number of poles of motor is little.The first different sector ele-ment parts 106 can also have Different subtended angles.
In embodiments, the first sector ele-ment part 106 and the second sector ele-ment part 108 Can relative to the rotation axiss 104 of rotor 100 in the way of asymmetrical around rotor 100 rotation axiss 104 are alternately distributed.
In embodiments, at least one of first sector ele-ment part 106 first is fan-shaped The circumferential lengths of element part can be with the circumference of at least one second sector ele-ment parts 108 Length is different.In embodiments, at least two in the first sector ele-ment part 106 The circumferential lengths of one sector ele-ment part can be with different from each other.In embodiments, the second fan The circumferential lengths of at least two second sector ele-ment parts in shape element part 108 can be with that This is different.In such ways, it is possible to achieve rotational asymmetries.
In embodiments, rotor elements 102 are identicals.That is, rotor elements 102 exist Have the same shape and dimensions in the embodiment.
In in addition to Fig. 1, Fig. 2A and Fig. 2 B also using the embodiment shown in Fig. 3, Stack 1000 can include at least one sub- stack 200,202, and sub- stack 200th, can stack in a similar manner per individual sub- stack in 202.
In embodiments, in per individual sub- stack 200,202, in rotor elements 102 Each rotor elements the second sector ele-ment part 108 in each second sector ele-ment portion Point can be with the first fan-shaped unit of other rotor elements of at least one of rotor elements 102 One or more first sector ele-ment parts in part part 106 overlap completely.
In embodiments, per the suitable of the rotor elements 102 in individual sub- stack 200,202 Sequence can be as follows.First, all rotor elements 102 are located at same position, as along rotation The direction observation of axis 104, Fig. 1, Fig. 3, Fig. 5, Fig. 6 A, Fig. 7, Fig. 8 and Fig. 9 Present the sub- stack of multiple rotor elements 102.However, rotor elements 102 can be with Other known locations are located at relative to each other.The first rotor element 102A continues and has second turn Subcomponent 102B.Second rotor elements 102B is rotated around first axle 250, first axle 250 is vertical relative to the rotation axiss 104 of rotor 100.It is considered that the second rotor Element 102B is reversed.If the second rotor elements 102B has mirror symmetry, the One axis 250 also deviate with the specular axis 252 of rotor elements 102B and with hang down The straight axis 254 in specular axis 252 deviates.The otherwise direction of first axle 250 Can be arbitrary.May be used also in the case of a certain order is preferred in the direction of first axle 250 Select with rule of thumb.
Third trochanter element 102C is rotated by 90 ° around the rotation axiss 104 of rotor 100, and Third trochanter element 102C is also rotated around second axis 256, second axis 256 relative to The rotation axiss 104 of first axle 250 and rotor 100 are vertical.
Fourth trochanter element 102D is rotated around first axle 250 and around the rotation of rotor 100 Axis 104 rotates 90 °.
If stack 1000 has many sub- stacks 202, next sub- stack 202 The first rotor element 102A follow directly after the fourth trochanter unit of sub- stack 200 above Part 102D.All stacks 200,202 can with 200 identical side of the first stack Formula is arranged.This stacking for example can apply to the two poles of the earth motor.
In the enforcement that rotor elements 102 are rotated around the first axle perpendicular to rotation axiss 104 In mode, the number of segmental rotor part 110,112 can be double relative to the number of poles of motor Times.
Do not rotate around the first axle perpendicular to rotation axiss 104 in rotor elements 102 In embodiment, the number of segmental rotor part 110,112 can be identical with the number of poles of motor.
In embodiments, stack 1000 can include rotor elements 102,102A, 102B, 102C, 102D, rotor elements 102,102A, 102B, 102C, 102D only around turn The rotation axiss 104 of son 100 rotate, and not around the rotation axiss relative to rotor 100 The axis of 104 vertical such as first axles 250 is rotated.For example, this stacking can be answered For quadrupole motor.
In embodiments, each rotor elements 102,102A, 102B, 102C, 102D Can with the circle that at least two peripheral edge margins are cut off in the second element sector 1080 Corresponding shape of cross section.Peripheral edge margin is corresponding to the second fan in the second element sector 1080 Shape element part 108.
In embodiments, the motor with rotor 100 can be synchronous electric motor.
Fig. 3 shows each the first sector ele-ment portion in the first sector ele-ment part 106 There is at the contrary fan-shaped lateral portions divided the example of the rotor elements of prominent element 300,302.
Fig. 4 shows the example of the rotor 100 with four rotor elements, wherein, rotor Element has prominent element 300,302.Generally, rotor 100 can have greater number The rotor elements of rotor elements or lesser number.
In the embodiment for illustrating in figs. 3 and 4, in the first sector ele-ment part 106 Each first sector ele-ment part include two protuberances 300,302, it is described two prominent Go out portion 300,302 positioned at the peripheral region of rotor 100 and towards the second sector portion 108 Orient away from each other, between the second sector portion 108, be positioned with the first element sector 106.
In embodiments, the profile of each protuberance 300,302 is by the outer of rotor 100 The kink 304 of week and the outline between central point 1040 and periphery is formed.It is curved Folding part 304 and periphery can be in the ends 306 of each protuberance in protuberance 300,302 Place connects or adjacent end 306 connects.Kink 304 away from the first sector 1060 with it is neighbouring Radius bend between second sector 1080 of the first sector 1060.Radius and protuberance 300th, 302 end 306 contacts.
In embodiments, the first sector ele-ment part 106 includes being limited by kink 304 Part open wide orifice structure 310 and entity portion 312 and non-physical portion 310.Aperture Structure 310 is non-physical.Orifice structure is located at the first sector 1060 with neighbouring first sector Between radius and kink 304 between 1060 the second sector 1080.
In embodiments, all orifice structures 310 can be arranged in stack 1000 Overlap each other or contact.In this way, can deposit in rotor 100 or through rotor 100 In at least one hole 316, hole 316 by rotor elements 102 orifice structure 310 combination Formed.In addition, when the direction observation rotor 100 of the rotation axiss 104 along rotor 100, The protuberance of rotor 100 is with the continuous circle formed by the first sector ele-ment part 106 Periphery.This means to see through rotor by least one hole 316.
In the embodiment that figure 4 illustrates, rotor 100 includes rotor elements 102, rotor Each rotor elements in element 102 include protuberance 300,302, and in peripheral region Through the linear contact lay or at least two protrusions through different rotor elements 102 of rotor 100 Portion 300,302.
In the diagram, numeral of the value less than 10 is shown when the rotation axiss 104 along rotor 100 Direction when observing how many rotor elements positioned at over each other.In spin shaft axis 104 On some angle directions for rising, all rotor elements are overlapping in adjacent peripheral edges.Some other On angle direction, a small amount of rotor elements are overlapping.As the discrete function of angle direction, The number of all rotor elements of the number of overlapping rotor elements in 0 to rotor 100 In span, rotor elements ground changes one by one.
Fig. 5 shows the example of the rotor elements 102 with the hole 500 for bolt, spiral shell Bolt is for stack 1000 is pressed together.Fig. 5 also show axis hole 103, wherein, The rotary shaft 104 ' of rotor 100 is positioned in axis hole 103 so that rotor elements 102 are attached To rotary shaft 104 '.
Fig. 6 A show the example of the shape of the second sector ele-ment part 108.In this example, The outline of the second sector ele-ment part 108 is with the angle contact rotor 100 different from 90 ° Periphery.In the example of Fig. 6 A, the outline of the second sector ele-ment part 108 is Also there is in the mid portion of two sector ele-ment parts 108 small radian.The rotor elements For the two poles of the earth motor.Fig. 6 A also show axis X and axis Y, in manufacture rotor 100 When, rotor elements 102 can surround axis X and axis Y is rotated (referring also to regard to Fig. 3 Explanation).
Fig. 6 B show structure of the rotor 100 when the rotor elements 102 with Fig. 6 A are manufactured Example.Fig. 6 B also include the reference number purpose of the sub- stack 200 explained with reference to Fig. 2A The first rotor element 102A, the second rotor elements 102B, third trochanter element 102C and Four rotor elements 102D.Fig. 6 B are also show in phantom before other rotor elements most One the second sector ele-ment part 108 of rotor elements afterwards.
Fig. 7 shows the example of the shape of the second sector ele-ment part 108.In this example, The outline of the second sector ele-ment part 108 is camber line.The rotor elements are used for the two poles of the earth motor. Fig. 7 also show axis X and axis Y, when rotor 100 is manufactured, rotor elements 102 Axis X can be surrounded and axis Y is rotated (referring also to the explanation with regard to Fig. 3).In addition, Rotor elements 102 can be rotated around rotation axiss 104.
Fig. 8 shows the example of the shape of the second sector ele-ment part 108.In this example, In addition to the number of the second sector ele-ment part 108 is two, showing in Fig. 1 is shaped like Example.The rotor elements 102 are used for the two poles of the earth motor.
Fig. 9 shows the example of the shape of the second sector ele-ment part 108.The example is similar to Example in Fig. 3 and Fig. 4, except that the curve at end 306 has big song Rate radius so that protuberance 300 is with identical with the second sector ele-ment part 108 or at least Almost identical radial height.
Air-element material ratio (air-element material-ratio) is relative to rotor 100 Anglec of rotation sinusoidal variations.This makes pcrmeability become different in the different anglecs of rotation. Rotor pcrmeability is that magnetic resistance is changed to q axle from d axles in the sinusoidal mode for smoothing.
For quadrupole rotor, compared with the rotor of the two poles of the earth, pcrmeability can be by using class As rotor elements and around different axis different rotor elements rotation combinations and more It is infinitely variable.However, when making pcrmeability smoother, the hardness of air gap surface is reduced. Number of poles is higher, and the regulation of pcrmeability can be more smooth.In a similar manner, air gap surface Hardness is reduced with number of poles is increased.
What the above was write is the totality description to the rotor 100 with multiple rotor elements 102. Rotor 100 also includes one or more magnetic flux guide members 150,154, Figure 10 to Figure 19 In show the example of one or more magnetic flux guide members 150,154.Therefore, with turn The motor of son 100 can be permanent magnet motor or permanent magnet auxiliary magnetic resistance motor.
In the embodiment illustrated in Figure 10 to Figure 13, for example, the magnetic in rotor 100 At least one of logical guide member 150,154 magnetic flux guide member can include permanent magnet.
In the embodiment that figure 14 illustrates, magnetic flux guide member 150 in rotor 100, At least one of 154 magnetic flux guide members include bullport.Bullport can be rotor elements 102 material is from the volume for wherein removing.In embodiments, bullport can not Filled solid material.In embodiments, bullport can be filled with nonferromugnetic material. Nonferromugnetic material is different from the material of rotor elements 102.
The material and/or extensibility of structure of one or more magnetic flux guide members 150,154 is passed through The general featuress of the stack 1000 of rotor 100 can be observed in Fig. 10.Along rotation The direction observation of axis 104, each in one or more magnetic flux guide members 150,154 Magnetic flux guide member is also located between the periphery of the protuberance of axis hole 103 and rotor 100.
Example in Figure 10, Figure 12, Figure 15, Figure 17 A, Figure 17 B and Figure 19 shows Four-pole permanent magnet body rotor 100.Figure 11 A, Figure 11 B and Figure 13 show and four-pole permanent magnet body Auxiliary reluctance rotor.
Figure 10, Figure 11 A, Figure 11 B, Figure 14 show that has a pair of a magnetic flux guidings The example of part 150,154.Shape of the pair of magnetic flux guide member 150,154 in letter V Formula, the summit of the pair of magnetic flux guide member 150,154 is unlimited, this is because magnetic flux Guide member 150,154 is not contacted each other.In general, one can extremely have multiple magnetic fluxs Guide member.In addition, in the example of Figure 11 A, each magnetic flux guide member 150,154 is equal In known scope R or at 104 constant distance D of rotation axiss.Scope is meaned And may be limited to less than in the predetermined changing value apart from D apart from D.
Figure 12 and Figure 13 show one have two pairs of magnetic flux guide members 150,154,150 ', 154 ' example.Specifically, a pair of magnetic flux guide members 150 ', 154 ' of a pole are along rotor 100 radial direction continues another to magnetic flux guide member 150,154.Therefore, usually, In one or more magnetic flux guide members 150,150 ', 152,154,154 ' at least two Magnetic flux guide member 150,150 ', 154,154 ' can be successive along the radial direction of rotor 100 Ground positioning.
Usually, when edge intercepts section perpendicular to the direction of rotation axiss 104, magnetic flux is led The section for drawing part 150,154 has elongated shape.It is in the example of Figure 10 and Figure 14, long Shape shape is rectangle.The edge of rectangle can be rounded off.
In embodiments, one or more magnetic flux guide members 150,152,154 can be with Stack 1000 is extended through parallel to the rotation axiss 104 of rotor 100.In Figure 10, figure In 11 and Figure 12 to Figure 14 embodiment, for example, magnetic flux guide member 150,154 can Being straight so that each magnetic flux guide member 150,154 is located at rotary shaft with constant distance The side of line 104.
In the embodiment example illustrated in Figure 11 B, magnetic flux guide member 150,154 can be with Inclined form so that magnetic flux guide member 150,154 revolves around it axle with constant distance Line 104 at least slightly spirals.The corner S for spiraling can have any value more than 0 degree. The method for realizing the rotor that its example is illustrated in Figure 11 B can for example be:Make rotor tilt More than the angle of at least two stator slots;Make the centre of rotor tilt to rotor and change Incline direction;(such as after each magnet) is inclined progressively;Will be continuous and progressively Incline combination.
In embodiments, for example, the embodiment is able to observe that in Figure 10 to Figure 14 Example, the longitudinal direction with one or more magnetic flux guide members 150,154,150 ', 154 ' Axis 170 and both the vertical directions of rotation axiss 104 are different from the radial direction of rotor 100 Direction.Radial direction is perpendicular to the direction of rotation axiss 104.If at least one magnetic flux is led Draw part 152 be bending, then the direction of longitudinal axis 170 can at least in part with rotor 100 radial direction is different.That is, what the magnetic flux guide member 152 of bending was at least located on one point Tangential direction is different from the radial direction of rotor 100.
In embodiments, for example, the embodiment party is shown in Figure 10, Figure 11 A, Figure 18 The example of formula, the first end 160 of magnetic flux guide member 150,150 ', 154,154 ' can be with Positioned at least in part including the first sector ele-ment part 106 including the second sector ele-ment Part 108 in the rotor sections 110 of.In addition, one or more magnetic fluxs The first end 160 of guide member 152 may be located at Part 106 and including the second sector ele-ment part 108 every the rotor sections 110 of In.The distance of two ends 160,162 from rotation axiss 104 to magnetic flux guide member 152 It is identical or at least about identical.
In embodiments, for example, the embodiment party is shown in Figure 10, Figure 11 A, Figure 18 The example of formula, magnetic flux guide member 150,150 ', 154,154 ' with 160 phase of first end Anti- the second end 162 may be located at including the second sector ele-ment part 108 and partly In remaining rotor sections 112 including the first sector ele-ment part 106.Remaining rotor The second end 162 in sector 112 is and in the rotor sections 110 of The contrary end in end 160.
In embodiments, the example of the embodiment is shown in Figure 15, it is one or more Individual magnetic flux guide member includes at least one magnetic flux guide member 156, each magnetic flux guide member 156 It is fully located at including the second sector ele-ment part 108 and partly including the first fan-shaped unit In the remaining sector 112 of part part 106.At least one magnetic flux guide member 156 can have Parallel to the longitudinal axis 170 of rotation axiss 104, or at least one magnetic flux guide member 156 The direction of longitudinal axis 170 can be different from the direction of rotation axiss 104.
In embodiments, show the example of the embodiment in Figure 17 B, one or more Multiple magnetic flux guide members include at least one magnetic flux guide member 158, each magnetic flux guide member 158 It is fully located at Shape element part 108 in the rotor sections 110 of.
In embodiments, for example, the example of the embodiment, magnetic are shown in Figure 11 A The first end 160 of logical guide member 150,154 can be than the second end 162 closer to axis hole 103, the second end 162 be located at least in part include the first sector ele-ment part 106 and not Turn including one in the rotor sections 110 of of the second sector ele-ment part 108 In sub- sector.
In embodiments, the example of the embodiment is for example shown in Figure 18, magnetic flux is led Draw part 150,154 first end 160 can than the second end 162 closer to axis hole 103, The second end 162 is located to be included the second sector ele-ment part 108 and partly includes first In a sector in the remaining sector 112 of sector ele-ment part 106.
In embodiments, the example of the embodiment is for example shown in Figure 10, magnetic flux is led Draw part 150,154 first end 160 can than the second end 162 closer to axis hole 103, The second end 162 is located to be included the second sector ele-ment part 108 and partly includes first In a sector in the remaining sector 112 of sector ele-ment part 106.
In embodiments, for example the example of the embodiment is shown in Figure 10 and Figure 18, The first end 160 of magnetic flux guide member 150,154 may be located at the first sector ele-ment part In 110, and the second end 162 of magnetic flux guide member 150,154 may be located at the second fan In shape element part 112.
In embodiments, the example of the embodiment is shown in Figure 15, it is one or more The number of individual magnetic flux guide member 150,150 ', 152,154,154 ', 156,158 can be with It is related to the number of poles of the motor used for rotor 100.
In embodiments, the example of the embodiment is shown in Figure 15, it is one or more The number of individual magnetic flux guide member 150,150 ', 152,154,154 ', 156,158 can be with It is equal with the number of poles of the motor used for rotor 100.
In embodiments, the example of the embodiment is shown in Figure 15, it is one or more The number of individual magnetic flux guide member 150,150 ', 152,154,154 ', 156,158 can be with Equal to the half of the number of poles of the motor used for rotor 100.Number of poles always even number.
Figure 16 shows the example of the rotor with two magnetic flux guide members 152.Figure 16 shows Gone out the example of alternately pole rotor, wherein, permanent magnet (magnetic flux guide member 152) with every Extremely associated and their magnetization of one is in a same direction.Generally in other examples In, magnetized direction is being identical in the magnet of.Then, magnetized direction It is contrary in the magnet that any two continues.Magnetized direction is perpendicular to magnetic flux guide member Longitudinal axis and thickness parallel to magnetic flux guide member (thickness is magnetic flux guide member Most short size).
In the example of Figure 18 and Figure 19, one or more magnetic flux guide members 150,154 Elongated shape be, for example, camber line or bending rectangle.
As for Figure 20, each the magnetic flux guide member in magnetic flux guide member 150,154 can make Magnetic field line in rotor 100 is redirected.For example, redirect and can be guided based on magnetic flux The shape of part 150,150 ', 152,154,154 ', 156,158, material and magnetization. In rotor 100, the relative permeability of rotor elements 102 higher than magnetic flux guide member 150, 150 ', 152,154,154 ', 156,158 relative permeability.Permanent magnet and bullport Permanent magnet and bullport are passed through with the magnetic flux flows that opposing is associated with the operation of electro-motor Higher magnetic resistance.Therefore, magnetic flux guide member 150,150 ', 152,154,154 ', 156, 158 increase outside magnetic flux guide member 150,150 ', 152,154,154 ', 156,158 Magnetic field density, this result in the higher magnetic field intensity in fine and close volume again.As magnetic The permanent magnet of logical guide member 150,150 ', 152,154,154 ', 156,158 makes rotor Magnetization, and bullport improves the salient pole ratio of rotor, and these make the performance of electro-motor More effectively aspect is key character.
Sum it up, the solution for proposing gives and makes rotor lighter and firmer possibility Property.Meanwhile, the otch (the second sector portion) in rotor elements saves material.
Figure 21 shows the example of six pole rotor.One or more magnetic flux guide members 150, 150 ', 152,154,154 ', 156,158 number and location and previously accompanying drawing In the two poles of the earth rotor for illustrating it is similar with the example of quadrupole rotor.
Figure 22 is shown for forming the example of the method for the rotor 100 of electro-motor.In step In rapid 1100, the second sector ele-ment part of each rotor elements in rotor elements 102 is made First sector ele-ment portion of other rotor elements of at least one of 108 and rotor elements 102 The one or more first sector ele-ment parts divided in 106 are along the side of rotation axiss 104 Overlapped when observation at least in part.In step 1102, one or more magnetic fluxs are led Draw part 150,150 ', 152,154,154 ', 156,158 to arrange to rotor 100, one Or more magnetic flux guide members 150,150 ', 152,154,154 ', 156,158 are along rotation In rotor shaft hatch 103 and the week of the protuberance of rotor 100 when the direction of shaft axis 104 is observed The stack 1000 of rotor 100 is extended through between edge.
In embodiments, if each rotor elements in rotor elements 102 are respectively provided with which The one group of one or more magnetic flux guide member 150 of oneself, 150 ', 152,154,154 ', 156th, 158, then one or more magnetic flux guide members 150 of multiple rotor elements 100, Each magnetic flux guide member in 150 ', 152,154,154 ', 156,158 can be arranged Into the corresponding magnetic flux guide member 150 with each rotor elements in other rotor elements 100, 150 ', 152,154,154 ', 156,158 overlap.
It is obvious to the skilled person that with the progress of technology, this The concept of invention can be implemented in a variety of ways.The present invention and embodiments thereof are not limited to above-mentioned Illustrative embodiments, and can be to change within the scope of the claims.

Claims (16)

1. a kind of rotor (100), wherein, the rotor (100) of electro-motor includes having The stack (1000) of multiple rotor elements (102);
Each rotor elements in the rotor elements (102) include rotor shaft hatch (103), Multiple first sector ele-ment parts (106) and multiple second sector ele-ment parts (108), two kinds Rotation axiss (104) of the sector ele-ment part (106,108) around the rotor (100) are handed over Alternately it is distributed;
The outline of the second sector ele-ment part (108) is away from the rotation axiss (104) Distance than the first sector ele-ment part (106) outline away from the rotation axiss (104) Distance it is short;
At least one of the second sector ele-ment part (108) the second sector ele-ment part with First sector ele-ment of at least one of the rotor elements (102) other rotor elements Partly the one or more first sector ele-ment parts in (106) are along the rotation axiss (104) Direction observe when overlap at least in part;And
The rotor (100) including one or more magnetic flux guide members (150,150 ', 152, 154th, 154 ', 156,158), one or more magnetic flux guide members (150,150 ', 152, 154th, 154 ', 156,158) it is configured to the direction observation along the rotation axiss (104) When between periphery of the rotor shaft hatch (103) with the protuberance of the rotor (100) extend Through the stack (1000) of the rotor (100).
2. rotor according to claim 1, wherein, one or more magnetic fluxs are guided The number of part (150,150 ', 152,154,154 ', 156,158) and the rotor (100) The number of poles of used motor is related.
3. rotor according to claim 1, wherein, one or more magnetic fluxs are guided At least one of part (150,150 ', 152,154,154 ', 156,158) magnetic flux guide member Including at least one of permanent magnet and bullport.
4. rotor according to claim 1, wherein, one or more magnetic fluxs are guided Part (150,150 ', 152,154,154 ', 156,158) is configured to parallel to the rotor (100) The rotation axiss (104) extend through the stack (1000).
5. rotor according to claim 1, wherein, one or more magnetic fluxs are guided Part (150,150 ', 152,154,154 ', 156,158) is with elongated shape.
6. rotor according to claim 5, wherein, lead with one or more magnetic fluxs The all magnetic flux guide members or part magnetic flux drawn in part (150,150 ', 154,154 ', 156) are led Both the vertical directions of longitudinal axis (170) and the rotation axiss (104) for drawing part are different In the radial direction of the rotor (100).
7. rotor according to claim 1, wherein, one or more magnetic fluxs are guided At least two magnetic flux guide members in part (150,150 ', 152,154,154 ', 156,158) (150,150 ', 154,154 ') are one after the other positioned along the radial direction of the rotor (100).
8. rotor according to claim 1, wherein, the second sector ele-ment part (108) With the first sector ele-ment part (106) when observing along the direction of the rotation axiss (104) In one or more first sector ele-ment parts entity portion (312) overlap so that described The protuberance of rotor (100) has circular periphery.
9. rotor according to claim 1, wherein,
Multiple rotors of the rotor (100) with the rotation axiss (104) with regard to the rotor Sector (110,112);
Include the first sector ele-ment portion at least in part every the rotor sections of (110) Point (106) and do not include the second sector ele-ment part (108), with along the rotor (100) The rotation axiss it is described in the rotor sections (110) of have continuous surface; And
Remaining rotor sections (112) are including the second sector ele-ment part (108) and portion Ground is divided to include the first sector ele-ment part (106).
10. rotor according to claim 9, wherein, one or more magnetic fluxs are led Draw the guiding of at least one of part (150,150 ', 152,154,154 ', 156,158) magnetic flux The first end (160) of part is positioned at least in part including the first sector ele-ment part (106) And rotor sections every including the second sector ele-ment part (108) (110) in.
11. rotors according to claim 9, wherein, one or more magnetic fluxs are led Draw the guiding of at least one of part (150,150 ', 152,154,154 ', 156,158) magnetic flux The second end (162) of part is positioned at including the second sector ele-ment part (108) and part During ground includes the described remaining rotor sections (112) of the first sector ele-ment part (106).
12. rotors according to claim 9, wherein, one or more magnetic fluxs are led Draw the guiding of at least one of part (150,150 ', 152,154,154 ', 156,158) magnetic flux Part is fully located at including the second sector ele-ment part (108) and partly includes described the In a sector in the described remaining sector (112) of one sector ele-ment part (106).
13. rotors according to claim 9, wherein, one or more magnetic fluxs are led Draw the guiding of at least one of part (150,150 ', 152,154,154 ', 156,158) magnetic flux The first end (160) of part than the second end (162) closer to the axis hole (103), it is described The second end (162) is positioned at least in part including the first sector ele-ment part (106) Including the rotor sections (110) every of the second sector ele-ment part (108) In a rotor sections (110) in.
14. rotors according to claim 9, wherein, one or more magnetic fluxs are led Draw the guiding of at least one of part (150,150 ', 152,154,154 ', 156,158) magnetic flux The first end (160) of part than the second end (162) closer to the axis hole (103), it is described The second end (162) is positioned at including the second sector ele-ment part (108) and partly wrapping Include a fan in the described remaining sector (112) of the first sector ele-ment part (106) Qu Zhong.
A kind of 15. motors, wherein, the electro-motor includes according to claim 1 turn Son.
A kind of 16. methods for manufacturing rotor, methods described are included with multiple rotor elements (102) The rotor (100) of electro-motor is formed, the plurality of rotor elements (102) are in the manufacturer When method starts it is at same location in, and
Each rotor elements in the rotor elements (102) include multiple first sector ele-ments Partly (106) and multiple second sector ele-ment parts (108), two kinds of sector ele-ment parts (106, 108) rotation axiss (104) around the rotor (100) are alternately distributed;
The outline of the second sector ele-ment part (108) is away from the rotation axiss (104) Distance than the first sector ele-ment part (106) outline away from the rotation axiss (104) Distance it is short,
Make the second sector ele-ment portion of each rotor elements in the rotor elements (102) Described the of at least one of point (108) and the rotor elements (102) other rotor elements One or more first sector ele-ment parts in one sector ele-ment part (106) are along the rotation (1100) are overlapped at least in part when the direction of shaft axis (104) is observed;And
By one or more magnetic flux guide members (150,150 ', 152,154,154 ', 156, 158) arrange to the rotor (100), one or more magnetic flux guide members (150,150 ', When the 152nd, 154,154 ', 156,158) observing along the direction of the rotation axiss (104) Institute is extended through between periphery of the rotor shaft hatch (103) with the protuberance of the rotor (100) State the stack (1000) of rotor (100).
CN201510707789.9A 2015-10-27 2015-10-27 Rotor and method for producing a rotor Expired - Fee Related CN106612025B (en)

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