CN106609417A - Three-dimensional knitting technology, and three-dimensional fabric - Google Patents
Three-dimensional knitting technology, and three-dimensional fabric Download PDFInfo
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- CN106609417A CN106609417A CN201610961466.7A CN201610961466A CN106609417A CN 106609417 A CN106609417 A CN 106609417A CN 201610961466 A CN201610961466 A CN 201610961466A CN 106609417 A CN106609417 A CN 106609417A
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- 238000009940 knitting Methods 0.000 title claims abstract description 441
- 239000004744 fabric Substances 0.000 title claims abstract description 51
- 238000005516 engineering process Methods 0.000 title abstract description 9
- 239000011159 matrix material Substances 0.000 claims abstract description 160
- 238000009941 weaving Methods 0.000 claims abstract description 153
- 238000000034 method Methods 0.000 claims abstract description 47
- 238000009954 braiding Methods 0.000 claims description 37
- 230000015572 biosynthetic process Effects 0.000 claims 5
- 238000005755 formation reaction Methods 0.000 claims 5
- 230000008569 process Effects 0.000 abstract description 37
- 239000002131 composite material Substances 0.000 abstract description 7
- 238000010924 continuous production Methods 0.000 abstract description 4
- 238000002360 preparation method Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000009466 transformation Effects 0.000 description 9
- 238000002679 ablation Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000000835 fiber Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000009987 spinning Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229910026551 ZrC Inorganic materials 0.000 description 1
- OTCHGXYCWNXDOA-UHFFFAOYSA-N [C].[Zr] Chemical compound [C].[Zr] OTCHGXYCWNXDOA-UHFFFAOYSA-N 0.000 description 1
- 239000011157 advanced composite material Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C1/00—Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof
- D04C1/06—Braid or lace serving particular purposes
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
Abstract
本发明属于编织工艺领域,具体地说,涉及一种三维编织工艺及三维织物,该三维编织工艺在三维编织机上完成,三维编织机包括编织器和编织站,编织器排列成n行(n+1)列的编织矩阵A,所述编织站设置在同一行任意相邻两编织器之间,使编织站排列成n阶方阵M,编织站绕其轴自转带动编织器绕编织站转动,控制编织器的规律运动完成编织,该编织工艺的有益效果为通过该编织工艺编织出的三维织物为横纵交替的多层织物,因此在其中一层织物脱落,保留的其他层仍具有完整的组织,不影响织物的整体性能,而且该工艺容易实现连续化生产,可应用于再入式航天飞行器、远程导弹等的烧蚀复合材料的制备。
The invention belongs to the field of weaving technology, and in particular relates to a three-dimensional weaving technology and a three-dimensional fabric. The three-dimensional weaving technology is completed on a three-dimensional weaving machine. The three-dimensional weaving machine includes knitting machines and knitting stations. 1) a column of weaving matrix A, the weaving station is arranged between any two adjacent knitting machines in the same row, so that the weaving stations are arranged into an n-order square matrix M, and the weaving station rotates around its axis to drive the knitting machine to rotate around the weaving station, Control the regular movement of the knitter to complete the weaving. The beneficial effect of this weaving process is that the three-dimensional fabric woven by this weaving process is a multi-layer fabric alternately horizontal and vertical. Therefore, one layer of the fabric falls off, and the remaining layers still have complete integrity. The structure does not affect the overall performance of the fabric, and the process is easy to achieve continuous production, which can be applied to the preparation of ablative composite materials for re-entry spacecraft, long-range missiles, etc.
Description
技术领域technical field
本发明属于编织工艺领域,具体地说,涉及一种三维编织工艺及三维织物。The invention belongs to the field of weaving technology, and in particular relates to a three-dimensional weaving technology and a three-dimensional fabric.
背景技术Background technique
解决再入式的防热问题是发展中、远程导弹的一项极为重要的技术。由于烧蚀材料的发展和应用,洲际导弹的战斗部才有可能再入大气层命中目标,载人飞船和航天飞机才有可能按预定轨道返回地面。Solving the heat protection problem of the reentry type is an extremely important technology for the development of medium and long-range missiles. Due to the development and application of ablative materials, it is possible for the warhead of an intercontinental missile to re-enter the atmosphere and hit the target, and it is possible for the manned spacecraft and space shuttle to return to the ground according to the predetermined orbit.
作为烧蚀材料,要求气化热大,热容量大,绝热性好,向外界辐射热量的功能强。近年来,研制成功了许多具有高强度、高弹性模量的纤维,如碳纤维、硼纤维、碳化锆纤维和氧化铝纤维,用它们制成的复合材料是优异的烧蚀材料,成为航天飞行器的不破盔甲。烧蚀材料还可用来解决火箭发动机底部、箱体级间段、航天飞机鼻锥、机翼前缘等部位的防热问题。As an ablation material, it is required to have a large heat of vaporization, a large heat capacity, good heat insulation, and a strong function of radiating heat to the outside. In recent years, many fibers with high strength and high elastic modulus have been successfully developed, such as carbon fiber, boron fiber, zirconium carbide fiber and alumina fiber. Does not break armor. Ablation materials can also be used to solve the heat protection problems of the bottom of the rocket engine, the interstage section of the box body, the nose cone of the space shuttle, and the leading edge of the wing.
目前,用于烧蚀复合材料的增强织物主要为三维编织复合材料,是由三维编织预制件增强的一种先进复合材料,具有层间性能好、抗烧蚀、烧蚀外形均匀、烧蚀端面平整等优点,是极为理想的低成本耐高温材料。其中,部分飞行器的表面烧蚀脱落后要求剩余复合材料中的增强织物具有完整的织物组织,既不影响飞行器表面美观,也不影响飞行器本身结构性能,所以,发展一种新的三维编织工艺十分必要。At present, the reinforced fabrics used for ablation composite materials are mainly three-dimensional braided composite materials, which are an advanced composite material reinforced by three-dimensional braided prefabricated parts. It is an ideal low-cost high-temperature resistant material. Among them, after the surface of some aircraft is ablated and peeled off, the reinforcing fabric in the remaining composite material is required to have a complete fabric structure, which neither affects the appearance of the aircraft surface nor affects the structural performance of the aircraft itself. Therefore, it is very important to develop a new three-dimensional weaving process. necessary.
有鉴于此特提出本发明。In view of this, the present invention is proposed.
发明内容Contents of the invention
本发明要解决的技术问题在于克服现有技术的不足,提供一种三维编织工艺及三维织物,经过该工艺编织出的织物在受到烧蚀时,其中一层织物脱落,其他层仍能具有完整的组织,仍然保持完整的交织状态,不会影响织物的整体性能。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a three-dimensional weaving process and a three-dimensional fabric. When the fabric woven by this process is ablated, one layer of the fabric falls off, while the other layers can still have a complete The organization still maintains a complete interweaving state, which will not affect the overall performance of the fabric.
为解决上述技术问题,本发明采用技术方案的基本构思是:In order to solve the problems of the technologies described above, the present invention adopts the basic idea of technical solution to be:
一种三维编织工艺,所述三维编织工艺在三维编织机上完成,所述三维编织机包括编织器和编织站,编织器排列成n行(n+1)列的编织矩阵A,所述编织站设置在同一行任意相邻的两编织器之间,使编织站排列成n阶方阵M,编织站绕其轴自转的同时带动编织器绕编织站转动,控制编织器的规律运动完成编织,包括以下步骤:A three-dimensional weaving process, the three-dimensional weaving process is completed on a three-dimensional weaving machine, the three-dimensional weaving machine includes a braider and a weaving station, the braider is arranged into a weaving matrix A of n rows (n+1) columns, and the weaving station Set between any two adjacent knitting machines in the same row, so that the knitting stations are arranged in an n-order square matrix M, and the knitting stations rotate around their axes while driving the knitting machines to rotate around the knitting stations, controlling the regular movement of the knitting machines to complete weaving. Include the following steps:
步骤1):位于所述方阵M第1列的编织站转动,带动编织站两侧的编织器绕该编织站正转180°后,位于所述方阵M第2列的编织站转动,带动编织站两侧的编织器绕该编织站反转180°,如此再循环2次后,各编织器回到本步骤的初始位置,完成一个小循环;然后,第2列与第3列的编织站重复上述小循环……直至第(n-1)列和第n列编织站重复上述小循环后,各编织器回到本步骤的初始位置,重新形成n行(n+1)列的编织矩阵A;Step 1): the knitting station located in the first column of the square matrix M rotates, and after driving the knitters on both sides of the knitting station to rotate forward 180° around the knitting station, the knitting station located in the second column of the square matrix M rotates, Drive the knitters on both sides of the knitting station to reverse 180° around the knitting station. After repeating this cycle twice, each knitter returns to the initial position of this step to complete a small cycle; then, the second and third columns The knitting station repeats the above-mentioned small cycle... until the (n-1)th column and the n-th column knitting station repeat the above-mentioned small cycle, each knitter returns to the initial position of this step, and re-forms the n-row (n+1) column weave matrix A;
步骤2):位于n行(n+1)列的编织矩阵A中的各编织器分别绕其相邻的任意一个编织站转动90°或者270°,使编织器排列为(n+1)行n列的编织矩阵B;Step 2): Each knitter in the knitting matrix A located in n rows (n+1) columns rotates 90° or 270° around any adjacent knitting station, so that the knitters are arranged in (n+1) rows A weaving matrix B with n columns;
步骤3):位于所述方阵M第1行的编织站转动,带动编织站两侧的编织器绕该编织站正转或反转180°后,第2行的编织站转动方向与第1行的编织站转动方向相反,带动编织站两侧的编织器绕该编织站同向转动180°,如此再循环2次后,各编织器回到本步骤的初始位置,完成一个小循环;然后,第2行与第3行的编织站重复上述小循环……直至第(n-1)行和第n行编织站重复上述小循环后,各编织器回到本步骤的初始位置,重新形成的(n+1)行n列的编织矩阵B;Step 3): The knitting station located in the first row of the square matrix M rotates, and after driving the knitters on both sides of the knitting station to rotate forward or reverse 180° around the knitting station, the rotation direction of the knitting station in the second row is the same as that of the first row The direction of rotation of the knitting station in the row is opposite, and the knitters on both sides of the knitting station are driven to rotate 180° in the same direction around the knitting station. After repeating this for 2 times, each knitting device returns to the initial position of this step to complete a small cycle; then , the knitting stations of the 2nd row and the 3rd row repeat the above small cycle... until the (n-1)th row and the nth row knitting station repeat the above small cycle, each knitter returns to the initial position of this step, and re-forms The weaving matrix B of (n+1) rows and n columns;
步骤4):步骤3)得到的(n+1)行n列编织矩阵B中的各编织器按照与步骤2)的相同的路径,转动方向相反,旋转角度相同,重新得到步骤1)初始位置的n行(n+1)列的编织矩阵A,完成一个循环;Step 4): Each knitter in the (n+1) row n column knitting matrix B obtained in step 3) follows the same path as in step 2), with the opposite direction of rotation and the same rotation angle, and the initial position of step 1) is obtained again The weaving matrix A of the n rows (n+1) columns of the knitting matrix A completes a cycle;
步骤5):多次重复步骤1)-步骤4),完成编织。Step 5): Repeat step 1)-step 4) many times to complete the weaving.
所述步骤2)中,各编织器分别绕其相邻的任意一个编织站转动,转动方向为正转或者反转。In the step 2), each braider rotates around any one of its adjacent braiding stations, and the direction of rotation is forward rotation or reverse rotation.
所述步骤2)中,将方阵M内的每个编织站元素编号为mi,j,将编织矩阵A的每个编织器元素编号为a,其中i,j为正整数,在方阵M中,当i=j时,mi,j带动ai,j和ai,j+1绕mi,j转动;当i>j时,mi,j仅带动ai,j绕mi,j转动;当i<j时,mi,j仅带动ai,j+1绕mi,j转动。In the step 2), each weaving station element in the square matrix M is numbered as mi, j , and each knitting element element of the weaving matrix A is numbered as a, where i, j are positive integers, and in the square matrix In M, when i=j, m i, j drives a i, j and a i, j+1 to rotate around m i, j ; when i>j, m i, j only drives a i, j around m i, j rotate; when i<j, m i, j only drives a i, j+1 to rotate around m i, j .
所述步骤1)中,正转方向为顺时针或者为逆时针。In the step 1), the forward rotation direction is clockwise or counterclockwise.
应用上述任意一种三维编织工艺制备的三维织物。A three-dimensional fabric prepared by any one of the above three-dimensional weaving techniques.
采用上述技术方案后,本发明与现有技术相比具有以下有益效果:由于采用上述编织工艺,将编织器排成n行(n+1)列编织矩阵A,通过编织站的转动带动编织器规律性运动,具体为编织器上携带纱线,编织器运动带动纱线运动完成编织,每一行的纱线为一组,每组内的纱线按照步骤1)进行编织,该步骤完成后形成n层织物,织物的花结类似辫子,之后按照步骤2)变换纱线位置形成(n+1)行n列编织矩阵B,该过程纱线交错,再以每一列的纱线为一组,每组内的纱线按照步骤3)进行编织,该过程使织物在与步骤1)形成的纱线层垂直方向上延伸出n层,然后将纱线按照步骤4)归位,如此重复下去,形成的织物为横纵交替的多层织物,因此在其中一层织物脱落,保留的其他层仍具有完整的组织,不影响织物的整体性能,而且该工艺容易实现连续化生产,应用于再入式航天飞行器、远程导弹等的烧蚀复合材料的制备。After adopting the above technical scheme, the present invention has the following beneficial effects compared with the prior art: due to the adoption of the above-mentioned weaving process, the knitters are arranged in n rows (n+1) to weave the matrix A, and the knitters are driven by the rotation of the knitting station Regular movement, specifically, the yarn is carried on the knitter, and the movement of the knitter drives the yarn to complete the weaving. The yarn in each row is a group, and the yarn in each group is woven according to step 1). After this step is completed, it forms n layers of fabrics, the knots of the fabric are similar to braids, and then according to step 2) change the yarn position to form (n+1) row n column knitting matrix B, the process yarns are interlaced, and then the yarns of each column are used as a group, The yarns in each group are woven according to step 3), this process makes the fabric extend out n layers in the direction perpendicular to the yarn layers formed in step 1), and then the yarns are returned to their positions according to step 4), and so on, The formed fabric is a multi-layered fabric alternating horizontally and vertically. Therefore, one layer of the fabric falls off, and the remaining layers still have a complete structure, which does not affect the overall performance of the fabric. Moreover, this process is easy to achieve continuous production and is applied to re-entry Preparation of ablative composite materials for large-scale aerospace vehicles, long-range missiles, etc.
下面结合附图对本发明的具体实施方式作进一步详细的描述。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.
附图说明Description of drawings
附图作为本发明的一部分,用来提供对本发明的进一步的理解,本发明的示意性实施例及其说明用于解释本发明,但不构成对本发明的不当限定。显然,下面描述中的附图仅仅是一些实施例,对于本领域普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。在附图中:The accompanying drawings, as a part of the present invention, are used to provide a further understanding of the present invention, and the schematic embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute improper limitations to the present invention. Apparently, the drawings in the following description are only some embodiments, and those skilled in the art can also obtain other drawings according to these drawings without creative efforts. In the attached picture:
图1是本发明实施例二编织工艺流程示意图;Fig. 1 is a schematic diagram of the weaving process flow of Embodiment 2 of the present invention;
图2是本发明实施例四编织工艺流程示意图;Fig. 2 is a schematic diagram of a weaving process flow in Embodiment 4 of the present invention;
图3是本发明实施例五中3行4列编织矩阵A变为4行3列编织矩阵B的编织工艺流程示意图;Fig. 3 is a schematic diagram of the weaving process flow for changing the weaving matrix A with 3 rows and 4 columns into a weaving matrix B with 4 rows and 3 columns in Embodiment 5 of the present invention;
图4本发明实施例五中4行3列编织矩阵B变为3行4列编织矩阵A的编织工艺流程示意图;Fig. 4 is a schematic diagram of the weaving process flow for changing the weaving matrix B with 4 rows and 3 columns into the weaving matrix A with 3 rows and 4 columns in Embodiment 5 of the present invention;
图5使本发明实施例一的编织工艺制备的织物示意图。Fig. 5 is a schematic diagram of the fabric prepared by the weaving process of Example 1 of the present invention.
图中:1、编织站;2、编织器。In the figure: 1, knitting station; 2, knitting machine.
需要说明的是,这些附图和文字描述并不旨在以任何方式限制本发明的构思范围,而是通过参考特定实施例为本领域技术人员说明本发明的概念。It should be noted that these drawings and text descriptions are not intended to limit the concept scope of the present invention in any way, but illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments.
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,以下实施例用于说明本发明,但不用来限制本发明的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention , but not to limit the scope of the present invention.
实施例一:Embodiment one:
一种三维编织工艺,所述三维编织工艺在三维编织机上完成,所述三维编织机包括编织器和编织站,编织器排列成n行(n+1)列的编织矩阵A,所述编织站设置在同一行任意相邻的两编织器之间,使编织站排列成n阶方阵M,编织站绕其轴自转的同时带动编织器绕编织站转动,控制编织器的规律运动完成编织,其特征在于包括以下步骤:A three-dimensional weaving process, the three-dimensional weaving process is completed on a three-dimensional weaving machine, the three-dimensional weaving machine includes a braider and a weaving station, the braider is arranged into a weaving matrix A of n rows (n+1) columns, and the weaving station Set between any two adjacent knitting machines in the same row, so that the knitting stations are arranged in an n-order square matrix M, and the knitting stations rotate around their axes while driving the knitting machines to rotate around the knitting stations, controlling the regular movement of the knitting machines to complete weaving. It is characterized in that it comprises the following steps:
步骤1):位于所述方阵M第1列的编织站转动,带动编织站两侧的编织器绕该编织站正转180°后,位于所述方阵M第2列的编织站转动,带动编织站两侧的编织器绕该编织站反转180°,如此再循环2次后,各编织器回到本步骤的初始位置,完成一个小循环;然后,第2列与第3列的编织站重复上述小循环……直至第(n-1)列和第n列编织站重复上述小循环后,各编织器回到本步骤的初始位置,重新形成n行(n+1)列的编织矩阵A;Step 1): the knitting station located in the first column of the square matrix M rotates, and after driving the knitters on both sides of the knitting station to rotate forward 180° around the knitting station, the knitting station located in the second column of the square matrix M rotates, Drive the knitters on both sides of the knitting station to reverse 180° around the knitting station. After repeating this cycle twice, each knitter returns to the initial position of this step to complete a small cycle; then, the second and third columns The knitting station repeats the above-mentioned small cycle... until the (n-1)th column and the n-th column knitting station repeat the above-mentioned small cycle, each knitter returns to the initial position of this step, and re-forms the n-row (n+1) column weave matrix A;
步骤2):位于n行(n+1)列的编织矩阵A中的各编织器分别绕其相邻的任意一个编织站正转或者反转90°,使编织器排列为(n+1)行n列的编织矩阵B;Step 2): Each knitter in the knitting matrix A of n rows (n+1) columns rotates forward or reverses 90° around any adjacent knitting station, so that the knitters are arranged as (n+1) A weaving matrix B with rows and n columns;
步骤3):位于所述方阵M第1行的编织站转动,带动编织站两侧的编织器绕该编织站正转或反转180°后,第2行的编织站转动方向与第1行的编织站转动方向相反,带动编织站两侧的编织器绕该编织站同向转动180°,如此再循环2次后,各编织器回到本步骤的初始位置,完成一个小循环;然后,第2行与第3行的编织站重复上述小循环……直至第(n-1)行和第n行编织站重复上述小循环后,各编织器回到本步骤的初始位置,重新形成的(n+1)行n列的编织矩阵B;Step 3): The knitting station located in the first row of the square matrix M rotates, and after driving the knitters on both sides of the knitting station to rotate forward or reverse 180° around the knitting station, the rotation direction of the knitting station in the second row is the same as that of the first row The direction of rotation of the knitting station in the row is opposite, and the knitters on both sides of the knitting station are driven to rotate 180° in the same direction around the knitting station. After repeating this for 2 times, each knitting device returns to the initial position of this step to complete a small cycle; then , the knitting stations of the 2nd row and the 3rd row repeat the above small cycle... until the (n-1)th row and the nth row knitting station repeat the above small cycle, each knitter returns to the initial position of this step, and re-forms The weaving matrix B of (n+1) rows and n columns;
步骤4):步骤3)得到的编织矩阵B按照与步骤2)的路径相同,方向相反旋转90°,重新得到步骤1)初始位置的n行(n+1)列的编织矩阵A,完成一个循环;Step 4): The weaving matrix B obtained in step 3) is the same as the path in step 2), and the direction is reversed by 90°, and the weaving matrix A of n rows (n+1) columns in the initial position of step 1) is obtained again, and a cycle;
步骤5):多次重复步骤1)-步骤4),完成编织。Step 5): Repeat step 1)-step 4) many times to complete the weaving.
其中,所述步骤2)中,各编织器转动方向及转动角度遵循占位和避让原则:任何一个编织站均在上、下、左、右四个位置存在四个空位,每个空位只允许一个编织器占位,当该位置被一个编织器占位后,其他编织器则避让该位置,每个编制器绕其相邻的编制站转动进行占位。Wherein, in the step 2), the rotation direction and rotation angle of each knitter follow the principle of occupancy and avoidance: any knitting station has four vacancies in the upper, lower, left and right positions, and each vacancy only allows A braider occupies a place, and when the position is occupied by a braider, other braiders avoid this position, and each braider rotates around its adjacent weaving station to occupy a place.
进一步地,每个编制器绕其相邻的编制站转动90°或者是270°进行占位。Further, each weaver rotates 90° or 270° around its adjacent weaving station to take up a place.
更进一步地,每个编制器绕其相邻的编制站转动90°为最优,因为该变化过程中编织器行进的路线最短,更加节省编织时间。Furthermore, it is optimal for each braider to rotate 90° around its adjacent braiding station, because the route the braider travels is the shortest during the change process, which saves more weaving time.
进一步地,所述步骤2)中,将方阵M内的每个编织站元素编号为mi,j,将编织矩阵A的每个编织器元素编号为a,其中i,j为正整数,方阵M中编织站m1,1的转动带动其两侧的编织器a1,1和a1,2同时转动。Further, in the step 2), each knitting station element in the square matrix M is numbered as mi, j , and each knitting machine element of the weaving matrix A is numbered as a, wherein i, j are positive integers, The rotation of the knitting station m 1,1 in the square matrix M drives the knitting machines a 1,1 and a 1,2 on both sides to rotate simultaneously.
进一步地,所述步骤2)中,在方阵M中,当i=j时,mi,j带动ai,j和ai,j+1绕mi,j转动。Further, in the step 2), in the square matrix M, when i=j, mi,j drives a i,j and a i,j+1 to rotate around mi,j .
更进一步地,当i=j时,mi,j的转动方向相同。Furthermore, when i=j, mi and j rotate in the same direction.
更进一步地,当i>j时,mi,j仅带动ai,j绕mi,j转动。Furthermore, when i>j, mi,j only drives a i ,j to rotate around mi,j.
更进一步地,当i<j时,mi,j仅带动ai,j+1绕mi,j转动。Furthermore, when i<j, mi,j only drives a i,j+1 to rotate around mi,j .
更进一步地,当i>j时和当i<j时,mi,j转动方向均与当i=j时转动方向相反。Furthermore, when i>j and when i<j, the rotation direction of m i, j is opposite to the rotation direction when i=j.
其中,所述步骤1)中,正转方向为顺时针或者为逆时针。Wherein, in the step 1), the forward rotation direction is clockwise or counterclockwise.
依照上述方法制备的三维织物具有良好的抵抗烧蚀的性能。The three-dimensional fabric prepared according to the above-mentioned method has good resistance to ablation.
通过编织站的转动带动编织器规律性运动,带动编织器上携带纱线规律运动,编织器运动带动纱线运动完成编织。将编织器排列为成n行(n+1)列的编织矩阵A,每一行的纱线为一组,每组内的纱线均按照步骤1)进行编织,该步骤完成后形成n层织物,织物的花结类似辫子,之后按照步骤2)变换纱线位置形成(n+1)行n列矩阵B,该过程纱线交错,步骤3)中再以每一列的纱线为一组,每组内的纱线按照步骤3)进行编织,该过程使织物在与步骤1)形成的纱线层垂直方向上延伸出n层,然后将纱线按照步骤4)归位,如此重复下去,形成的织物为横纵交替的多层织物,因此在其中一层织物脱落,保留的其他层仍具有完整的组织,不影响织物的整体性能,而且该工艺容易实现连续化生产,应用于再入式航天飞行器、远程导弹等的烧蚀复合材料的制备The rotation of the knitting station drives the knitting machine to move regularly, and the yarn carried on the knitting machine is driven to move regularly, and the movement of the knitting machine drives the yarn to move to complete weaving. Arrange the knitters into a knitting matrix A with n rows (n+1) columns, the yarns in each row are a group, and the yarns in each group are woven according to step 1), and n layers of fabric are formed after this step is completed , the bow of the fabric is similar to braids, and then according to step 2) change the yarn position to form (n+1) row n column matrix B, the process yarns are interlaced, and in step 3) the yarns in each column are used as a group, The yarns in each group are woven according to step 3), this process makes the fabric extend out n layers in the direction perpendicular to the yarn layers formed in step 1), and then the yarns are returned to their positions according to step 4), and so on, The formed fabric is a multi-layered fabric alternating horizontally and vertically. Therefore, one layer of the fabric falls off, and the remaining layers still have a complete structure, which does not affect the overall performance of the fabric. Moreover, this process is easy to achieve continuous production and is applied to re-entry Preparation of ablative composite materials for large-scale aerospace vehicles, long-range missiles, etc.
实施例二:Embodiment two:
一种三维编织工艺,所述三维编织工艺在三维编织机上完成,所述三维编织机包括编织器和编织站,编织器排列成n行(n+1)列的编织矩阵A,所述编织站设置在同一行任意相邻两编织器之间,使编织站排列成n阶方阵M,编织站绕其轴自转带动编织器绕编织站同向转动,控制编织器的规律运动完成编织。A three-dimensional weaving process, the three-dimensional weaving process is completed on a three-dimensional weaving machine, the three-dimensional weaving machine includes a braider and a weaving station, the braider is arranged into a weaving matrix A of n rows (n+1) columns, and the weaving station It is arranged between any two adjacent knitting machines in the same row, so that the knitting stations are arranged in an n-order square matrix M, and the knitting stations rotate around their axes to drive the knitting machines to rotate around the knitting stations in the same direction, and control the regular movement of the knitting machines to complete weaving.
下面以编织站排列成的2阶方阵M进行说明:The following is an explanation with the second-order square matrix M arranged by weaving stations:
如图1所示,编织器为6个,纱线的一端与三维编织机固定,另一端设置在编织器上,编织站转动带动编织器运动进而带动纱线运动实现编织,编织器排列成2行3列的编织矩阵A,每一个编织器进行编号为ai,j(表示为第i行第j列的编织器),编织站设置在同一行任意相邻两编织器之间,编织站排列成的2阶方阵M,方阵M内的每个编织站元素编号为mi,j(表示第i行第j列的编织站),i,j均为正整数,形成如图1(1)所示的排列方式。As shown in Figure 1, there are six knitters. One end of the yarn is fixed to the three-dimensional knitting machine, and the other end is set on the knitter. The rotation of the knitting station drives the movement of the knitter, which in turn drives the movement of the yarn to realize weaving. The knitters are arranged in 2 A knitting matrix A with three rows and three columns, each knitter is numbered as a i, j (represented as the knitter in row i and column j), and the knitting station is set between any adjacent two knitting machines in the same row, and the knitting station The 2nd-order square matrix M arranged into, each weaving station element number in the square matrix M is m i, j (representing the weaving station of the i-th row and the jth column), i, j are all positive integers, form as shown in Figure 1 The arrangement shown in (1).
一种三维编织工艺的编织步骤如下:The weaving steps of a kind of three-dimensional weaving process are as follows:
步骤1):step 1):
(1)如图1(1)所示,位于方阵M的第1列的编织站m1,1和编织站m2,1同时按照逆时针旋转,编织站m1,1绕轴转动带动其两侧的编织器a1,1和编织器a1,2逆时针转动180°,使编织器a1,1和编织器a1,2交换位置,编织站m2,1绕轴转动带动其两侧的编织器a2,1和编织器a2,2逆时针转动180°,使编织器a2,1和编织器a2,2交换位置,形成如图1(2)所示的排列方式;(1) As shown in Figure 1(1), the knitting station m 1,1 and the knitting station m 2,1 located in the first column of the square matrix M rotate counterclockwise at the same time, and the knitting station m 1,1 rotates around the axis to drive Knitters a 1, 1 and knitters a 1, 2 on both sides rotate counterclockwise 180°, so that knitters a 1, 1 and knitters a 1, 2 exchange positions, and knitting station m 2 , 1 rotates around the axis to drive The knitter a 2,1 and the knitter a 2,2 on both sides rotate 180° counterclockwise, so that the knitter a 2,1 and the knitter a 2,2 exchange positions, forming the knitting machine as shown in Figure 1(2). Arrangement;
(2)如图1(2)所示,位于方阵M的第2列的编织站m1,2和编织站m2,2同时按照顺时针旋转,编织站m1,2绕轴转动带动其两侧的编织器a1,1和编织器a1,3顺时针转动180°,使编织器a1,1和编织器a1,3交换位置,编织站m2,2转动带动其两侧的编织器a2,1和编织器a2,3顺时针转动180°,使编织器a2,1和编织器a2,3交换位置,形成如图1(3)所示的排列方式;(2) As shown in Figure 1(2), knitting station m 1, 2 and knitting station m 2 , 2 located in the second column of the square matrix M rotate clockwise at the same time, and knitting station m 1, 2 rotates around the axis to drive The knitter a 1, 1 and the knitter a 1, 3 on both sides of the knitting machine rotate 180° clockwise, so that the knitting machine a 1 , 1 and the knitting machine a 1, 3 exchange positions, and the knitting station m 2, 2 rotates to drive the two Side knitter a 2,1 and knitter a 2,3 rotate 180° clockwise, so that knitter a 2,1 and knitter a 2,3 exchange positions, forming an arrangement as shown in Figure 1(3) ;
(3)如图1(3)所示,位于方阵M的第1列的编织站m1,1和编织站m2,1重复(1)的旋转,即同时按照逆时针旋转,编织站m1,1绕轴转动,带动编织器a1,2和编织器a1,3逆时针转动180°,使编织器a1,2和编织器a1,3交换位置,同时编织站m2,1绕轴逆时针转动,带动编织器a2,2和编织器a2,3逆时针转动180°,使编织器a2,2和编织器a2,3交换位置,形成如图(4)所示的排列方式;(3) As shown in Figure 1(3), knitting station m 1,1 and knitting station m 2,1 , which are located in the first row of the square matrix M, repeat the rotation of (1), that is, rotate counterclockwise at the same time, and the knitting station m 1 , 1 rotates around the axis, driving the knitters a 1, 2 and knitting machines a 1 , 3 to rotate 180° counterclockwise, so that the knitting machines a 1, 2 and the knitting machines a 1, 3 exchange positions, and at the same time knitting station m 2 , 1 rotates counterclockwise around the axis, and drives knitter a 2 , 2 and knitter a 2 , 3 to rotate 180° counterclockwise, so that knitter a 2, 2 and knitter a 2 , 3 exchange positions, forming as shown in (4 ) in the arrangement shown;
(4)如图1(4)所示,位于方阵M的第2列的编织站m1,2和编织站m2,2重复(2)的旋转,即同时按照顺时针旋转,编织站m1,2顺时针转动转动180°,带动其两侧的编织器a1,2和编织器a1,1顺时针转动180°,使编织器a1,2和编织器a1,1交换位置,编织站m2,2顺时针转动180°带动其两侧的编织器a2,2和编织器a2,1顺时针转动180°,使编织器a2,2和编织器a2,1交换位置,形成如图1(5)所示的排列方式;(4) As shown in Figure 1 (4), the knitting station m 1, 2 and the knitting station m 2 , 2 located in the second column of the square matrix M repeat the rotation of (2), that is, rotate clockwise at the same time, and the knitting station m 1, 2 rotates 180° clockwise, drives knitter a 1, 2 and knitter a 1 , 1 on both sides to rotate 180° clockwise, and makes knitter a 1, 2 exchange with knitter a 1 , 1 position, knitting station m 2,2 rotates 180° clockwise to drive knitter a 2,2 and knitter a 2,1 on both sides to rotate 180° clockwise, so that knitter a 2,2 and knitter a 2, 1 exchange position, form the arrangement mode as shown in Figure 1 (5);
(5)如图1(5)所示,位于方阵M的第1列的编织站m1,1和编织站m2,1重复(1)的旋转,即同时按照逆时针旋转,编织站m1,1逆时针转动180°,带动编织器a1,3和编织器a1,1逆时针转动180°,使编织器a1,3和编织器a1,1交换位置,同时编织站m2,1逆时针转动180°,带动编织器a2,3和编织器a2,1逆时针转动180°,使编织器a2,3和编织器a2,1交换位置,形成如图(6)所示的排列方式;(5) As shown in Figure 1(5), knitting station m 1, 1 and knitting station m 2 , 1, which are located in the first column of the square matrix M, repeat the rotation of (1), that is, rotate counterclockwise at the same time, and the knitting station m 1 , 1 rotates 180° counterclockwise, drives knitters a 1, 3 and knitters a 1 , 1 to rotate 180° counterclockwise, makes knitters a 1, 3 and knitters a 1, 1 exchange positions, and knitting station m 2 , 1 rotates 180° counterclockwise, drives knitter a 2 , 3 and knitter a 2 , 1 to rotate 180° counterclockwise, and makes knitter a 2 , 3 and knitter a 2 , 1 exchange positions, as shown in the figure (6) Arrangement as shown;
(6)如图1(6)所示,位于方阵M的第2列的编织站m1,2和编织站m2,2重复(2)的旋转,即同时按照顺时针旋转,编织站m1,2顺时针转动180°,带动其两侧的编织器a1,2和编织器a1,3顺时针转动180°,使编织器a1,2和编织器a1,3交换位置,编织站m2,2顺时针转动180°带动其两侧的编织器a2,2和编织器a2,3顺时针转动180°,使编织器a2,2和编织器a2,3交换位置,形成如图1(7)所示的排列方式,图1(7)与图1(1)表示同一个编织矩阵A,即经过上述重复循环操作,各编织器回到了步骤1)的初始位置;(6) As shown in Figure 1(6), knitting stations m 1, 2 and knitting stations m 2 , 2, which are located in the second column of the square matrix M, repeat the rotation of (2), that is, they rotate clockwise at the same time, and the knitting stations m 1, 2 rotates 180° clockwise, drives the knitters a 1, 2 and a 1, 3 on both sides to rotate 180° clockwise, and makes the knitters a 1, 2 and a 1, 3 exchange positions , knitting station m 2 , 2 rotates 180° clockwise to drive knitter a 2, 2 and knitter a 2 , 3 on both sides to rotate 180° clockwise, so that knitter a 2, 2 and knitter a 2, 3 Exchanging positions to form the arrangement shown in Figure 1 (7), Figure 1 (7) and Figure 1 (1) represent the same weaving matrix A, that is, through the above-mentioned repeated cycle operation, each knitting machine returns to step 1) initial position;
步骤2):如图1(7)所示,位于方阵M主对角线上的编织站m1,1和编织站m2,2绕轴顺时针转动90°,编织站m1,1顺时针旋转90°带动其两侧的编织器a1,1和编织器a1,2绕编织站m1,1顺时针旋转90°,使编织器a1,1和编织器a1,2分置m1,1上下两侧,编织站m2,2顺时针旋转90°带动其两侧的编织器a2,2和编织器a2,3绕编织站m2,2顺时针旋转90°,使编织器a2,2和编织器a2,3分置编织站m2,2上下两侧;位于方阵M主对角线两侧的编织站m2,1和编织站m1,2绕轴逆时针旋转90°,编织站m2,1逆时针旋转带动其左侧的编织器a2,1逆时针转90°,编织站m1,2逆时针转动带动其右侧的编织器a1,3逆时针转90°,使编织器排列成3行2列的编织矩阵B,如图1(8)所示;Step 2): As shown in Figure 1 (7), knitting station m 1, 1 and knitting station m 2 , 2 located on the main diagonal of the square matrix M rotate 90° clockwise around the axis, and knitting station m 1, 1 Rotate 90° clockwise to drive the knitters a 1 , 1 and a 1, 2 on both sides to rotate 90° clockwise around the knitting station m 1 , 1, so that the knitters a 1 , 1 and a 1, 2 The upper and lower sides of m 1 , 1 are separated, and the knitting station m 2 , 2 rotates 90° clockwise to drive the knitters a 2 , 2 and a 2, 3 on both sides of the knitting station m 2 , 2 to rotate 90° clockwise °, so that knitters a 2, 2 and knitters a 2 , 3 are placed on the upper and lower sides of knitting stations m 2 , 2; knitting stations m 2 , 1 and knitting stations m 1 located on both sides of the main diagonal of the square matrix M , 2 rotates 90° counterclockwise around the axis, knitting station m 2,1 rotates counterclockwise to drive the knitter a 2,1 on its left side counterclockwise 90°, knitting station m 1,2 counterclockwise drives knitter a 2,1 on its right The knitters a 1 and 3 are turned 90° counterclockwise, so that the knitters are arranged into a knitting matrix B with 3 rows and 2 columns, as shown in Figure 1 (8);
步骤3):Step 3):
(1)如图1(8)所示,位于所述方阵M的第1行的编织站m1,1和编织站m1,2同时绕轴顺时针转动180°,编织站m1,1转动带动其两侧的编织器a1,1和编织器a1,2顺时针转动180°,使a1,1和a1,2交换位置;编织站m1,2顺时针转动180°带动其两侧的编织器a2,2和编织器a1,3顺时针转动180°,使编织器a2,2和编织器a1,3交换位置,形成如图1(9)所示的排列方式;(1) as shown in Figure 1 (8), the weaving station m 1,1 and the weaving station m 1,2 that are positioned at the first row of the square matrix M rotate 180° clockwise around the axis at the same time, and the weaving station m 1, The rotation of 1 drives the knitters a 1 , 1 and a 1, 2 on both sides to rotate clockwise 180°, so that a 1, 1 and a 1, 2 exchange positions; the knitting station m 1, 2 rotates 180° clockwise Drive the braiders a 2, 2 and braiders a 1 , 3 on both sides to rotate clockwise 180°, so that the braiders a 2, 2 and the braiders a 1, 3 exchange positions, forming as shown in Figure 1 (9) arrangement of
(2)如图1(9)所示,位于所述方阵M的第2行的编织站m2,1和编织站m2,2同时按照逆时针旋转180°,编织站m2,1逆时针旋转180°带动其两侧的编织器a1,1和编织器a2,1逆时针转动180°,使编织器a1,1和编织器a2,1交换位置;编织站m2,2逆时针转动带动其两侧的编织器a2,3和编织器a1,3逆时针转动180°,使编织器a2,3和编织器a1,3交换位置,形成如图1(10)所示的排列方式;(2) As shown in Fig. 1 (9), the weaving station m 2,1 and the weaving station m 2,2 which are located in the second row of the square matrix M rotate 180° counterclockwise at the same time, and the weaving station m 2,1 Rotate 180° counterclockwise to drive knitter a 1, 1 and knitter a 2 , 1 on both sides to rotate 180° counterclockwise, so that knitter a 1, 1 and knitter a 2 , 1 exchange positions; knitting station m 2 , 2 rotates counterclockwise to drive the knitters a 2 , 3 and knitters a 1 , 3 on both sides to rotate 180° counterclockwise, so that the knits a 2 , 3 and the knits a 1, 3 exchange positions, forming as shown in Figure 1 The arrangement shown in (10);
(3)如图1(10)所示,位于所述方阵M的第1行的编织站m1,1和编织站m1,2重复该步骤中(1)的方向旋转,即同时按照顺时针旋转,编织站m1,1顺时针转动180°带动其两侧的编织器a1,2和编织器a2,1顺时针转动180°,使编织器a1,2和编织器a2,1交换位置;编织站m1,2顺时针转动带动其两侧的编织器a2,2和编织器a2,3顺时针转动180°,使编织器a2,2和编织器a2,3交换位置,形成如图1(11)所示的排列方式;(3) As shown in Figure 1(10), the weaving station m 1,1 and the weaving station m 1,2 located in the first row of the square matrix M repeat the rotation in the direction of (1) in this step, that is, at the same time according to Rotating clockwise, knitting station m 1 , 1 rotates 180° clockwise to drive knitter a 1, 2 and knitter a 2 , 1 on both sides of it to rotate 180° clockwise, so that knitter a 1, 2 and knitter a 2 , 1 exchange positions; knitting station m 1, 2 rotates clockwise to drive knitter a 2, 2 and knitter a 2 , 3 on both sides to rotate 180° clockwise, so that knitter a 2, 2 and knitter a 2 and 3 exchange positions to form an arrangement as shown in Figure 1 (11);
(4)如图1(11)所示,位于所述方阵M的第2行的编织站m2,1和编织站m2,2重复该步骤中(2)的方向旋转,即同时按照逆时针旋转,编织站m2,1逆时针转动180°带动其两侧的编织器a1,1和编织器a1,2逆时针转动180°,使编织器a1,1和编织器a1,2交换位置;编织站m2,2逆时针转动180°转动带动其两侧的编织器a1,3和编织器a2,2逆时针转动180°,使编织器a1,3和编织器a2,2交换位置,形成如图1(12)所示的排列方式;(4) As shown in Figure 1 (11), the weaving station m 2,1 and the weaving station m 2,2 , which are located in the second row of the square matrix M, repeat the rotation in the direction of (2) in this step, that is, at the same time according to Counterclockwise rotation, knitting station m 2 , 1 rotates 180° counterclockwise to drive knitter a 1, 1 and knitter a 1, 2 on both sides to rotate 180° counterclockwise, so that knitter a 1, 1 and knitter a 1, 2 exchange positions; the knitting station m 2 , 2 rotates 180° counterclockwise to drive the knitters a 1, 3 and a 2 , 2 on both sides of the knitting station to rotate 180° counterclockwise, so that the knitters a 1, 3 and Braider a 2 , 2 exchange positions, form the arrangement as shown in Figure 1 (12);
(5)如图1(12)所示,位于所述方阵M的第1行的编织站m1,1和编织站m1,2重复该步骤中(1)的方向旋转,即同时按照顺时针旋转,编织站m1,1顺时针转动180°带动其两侧的编织器a2,1和编织器a1,1顺时针转动180°,使编织器a2,1和编织器a1,1交换位置;编织站m1,2顺时针带动180°使其两侧的编织器a1,3和编织器a2,3顺时针转动180°,使编织器a1,3和编织器a2,3交换位置,形成如图1(13)所示的排列方式;(5) As shown in Figure 1(12), the weaving station m 1,1 and the weaving station m 1,2 located in the first row of the square matrix M repeat the rotation in the direction of (1) in this step, that is, at the same time according to Rotating clockwise, knitting station m 1 , 1 rotates 180° clockwise to drive knitter a 2 , 1 and knitter a 1 , 1 on both sides to rotate 180° clockwise, so that knitter a 2 , 1 and knitter a 1 , 1 exchange positions; knitting station m 1, 2 drives 180° clockwise to make knitters a 1, 3 and a 2 , 3 on both sides rotate 180° clockwise, so that knitters a 1, 3 and knitting Device a 2,3 exchanges position, forms the arrangement mode as shown in Figure 1 (13);
(6)如图1(13)所示,位于所述方阵M的第2行的编织站m2,1和编织站m2,2重复该步骤中(2)的方向旋转,即同时按照逆时针旋转,编织站m2,1转动带动其两侧的编织器a1,2和编织器a2,1逆时针转动180°,使编织器a1,2和编织器a2,1交换位置;同时编织站m2,2逆时针转动180°带动其两侧的编织器a2,3和编织器a2,2逆时针转动180°,使编织器a2,3和编织器a2,2交换位置,形成如图1(14)所示的排列方式,此时各编织器均回到该步骤的初始位置;(6) As shown in Figure 1 (13), the weaving station m 2,1 and the weaving station m 2,2 , which are located in the second row of the square matrix M, repeat the rotation in the direction of (2) in this step, that is, at the same time according to Rotate counterclockwise, knitting station m 2 , 1 rotates to drive knitter a 1, 2 and knitter a 2 , 1 on both sides to rotate 180° counterclockwise, so that knitter a 1, 2 and knitter a 2 , 1 are exchanged position; at the same time, knitting station m 2 , 2 rotates 180° counterclockwise to drive knitter a 2, 3 and knitter a 2 , 2 on both sides of it to rotate 180° counterclockwise, so that knitter a 2 , 3 and knitter a 2 , 2 exchange positions, form the arrangement as shown in Figure 1 (14), now each braider all gets back to the initial position of this step;
步骤4):如图1(14)所示,步骤4)中的组成方阵M的各编织站的转动方向均与步骤2)中相对应的编织站的转动方向相反,旋转角度相同;即位于方阵M主对角线上的编织站m1,1和编织站m2,2绕轴逆时针转动90°,编织站m1,1带动其两侧的编织器a1,1和编织器a1,2绕编织站m1,1逆时针旋转90°,使编织器a1,1和编织器a1,2分置m1,1左右两侧,编织站m2,2带动其两侧的编织器a2,2和编织器a2,3绕编织站m2,2逆时针旋转90°,使编织器a2,2和编织器a2,3分置m2,2左右两侧;位于方阵M主对角线两侧的编织站m2,1和编织站m1,2绕轴顺时针旋转,编织站m2,1顺时针旋转带动其下侧的编织器a2,1顺时针转90°,使编织器a2,1位于编织站m2,1的左侧,编织站m1,2顺时针转动带动其上侧的编织器a1,3顺时针转90°,使编织器a1,3位于编织站m1,2的右侧,形成如图1(15)的排列方式,图1(15)与图1(1)各编织器的排列方式相同,各编织器重新回到初始位置,完成一个循环;Step 4): as shown in Figure 1 (14), the rotation direction of each weaving station forming the square matrix M in step 4) is opposite to that of the corresponding weaving station in step 2), and the rotation angle is the same; The weaving station m 1, 1 and the weaving station m 2 , 2, which are located on the main diagonal of the square matrix M, rotate 90° counterclockwise around the axis, and the weaving station m 1, 1 drives the knitters a 1, 1 and weaving machines on both sides of it. The knitting machine a 1, 2 rotates counterclockwise 90° around the knitting station m 1 , 1, so that the knitting machine a 1, 1 and the knitting machine a 1, 2 are placed on the left and right sides of m 1 , 1, and the knitting station m 2, 2 drives its Knitters a 2, 2 and knitters a 2 , 3 on both sides rotate counterclockwise 90° around knitting station m 2 , 2, so that knitters a 2, 2 and knitters a 2 , 3 are separated around m 2 , 2 Both sides; knitting station m 2 , 1 and knitting station m 1, 2 located on both sides of the main diagonal of the square matrix M rotate clockwise around the axis, and knitting station m 2 , 1 rotates clockwise to drive the knitting machine a on the lower side 2 , 1 turn 90° clockwise, so that knitter a 2 , 1 is located on the left side of knitting station m 2 , 1, and knitting station m 1, 2 turns clockwise to drive knitter a 1 , 3 on the upper side to turn clockwise 90 °, make braider a 1,3 be positioned at the right side of braiding station m 1,2 , form the arrangement mode as Fig. 1 (15), the arrangement mode of each braider of Fig. 1 (15) and Fig. 1 (1) is identical , each knitter returns to its initial position to complete a cycle;
步骤5):重复步骤1)-步骤4),完成编织形成织物。Step 5): Step 1)-Step 4) is repeated to complete weaving to form a fabric.
编织器为6个,各携带一根纺纱,六根纺纱排成2行3列,每一行为一组,通过步骤1),编织形成两层织物,每层织物中的花结类似于辫子,然后将6根纺纱按照步骤2)变换位置形成3行2列的编织矩阵,该步骤使相互分离的两层织物中的纱线交织,之后再以每一列为一组,按照步骤3)进行编织,使每一列形成一层织物,共形成两层,步骤1)与步骤3)形成的织物层相垂直,由于步骤2)使步骤1)与步骤3)中的纱线交织,形成的织物层编织在一起,最后,经过步骤4)各纺纱归位,完成一个循环,如此循环下去,编织结构的织物中6根纱线在织物中呈规律性的交织、分离、交织状态,当其中的一层织物脱落后,另外一层仍具有完整的组织,不影响织物的整体性能,而且该工艺容易实现连续化生产,可应用于再入式航天飞行器、远程导弹等的烧蚀复合材料的制备。There are 6 knitters, each carrying a spinning yarn, the six spinning yarns are arranged in 2 rows and 3 columns, each row is a group, through step 1), weaving forms two layers of fabric, and the knots in each layer of fabric are similar to braids , and then change the position of 6 spinning yarns according to step 2) to form a weaving matrix with 3 rows and 2 columns. This step makes the yarns in the two layers of fabrics separated from each other interweave, and then each column is used as a group, according to step 3) Carry out weaving, make each column form one deck fabric, form two layers altogether, step 1) and the fabric layer that step 3) forms are perpendicular, because step 2) makes step 1) interweave with the yarn in step 3), the formed The fabric layers are weaved together, and finally, through step 4) each spinning returns to its original position, and a cycle is completed, and the cycle continues, and the 6 yarns in the fabric of the weaving structure are in the state of regular interweaving, separation, and interweaving in the fabric. After one layer of fabric falls off, the other layer still has a complete structure, which does not affect the overall performance of the fabric, and the process is easy to achieve continuous production, and can be applied to ablation composite materials for re-entry spacecraft, long-range missiles, etc. preparation.
如图5所示,本实施例中编织工艺制备的织物的结构。As shown in Figure 5, the structure of the fabric prepared by the weaving process in this embodiment.
工业生产中,可以根据需要进行拓展,拓展方式是以编织站为n阶方阵的方式向外拓展。In industrial production, it can be expanded according to needs, and the expansion method is to expand outward in the form of an n-order square matrix of knitting stations.
实施例三:Embodiment three:
本实施例与实施例二的区别在于,本实施例中步骤1)中位于方阵M的第1列的编织站m1,1和编织站m2,1同时按照顺时针旋转,之后各步骤中的编织站转动方向均与实施例二相应步骤中的相应位置的编织站的转动方向相反,转动角度相同,完成编织形成与实施例二结构相同的三维织物。The difference between the present embodiment and the second embodiment is that the knitting station m 1, 1 and the knitting station m 2 , 1 located in the first column of the square matrix M in step 1) in the present embodiment rotate clockwise at the same time, and then each step The rotation direction of the knitting station in the above is opposite to that of the knitting station at the corresponding position in the corresponding step of the second embodiment, and the rotation angle is the same, and the weaving is completed to form a three-dimensional fabric with the same structure as that of the second embodiment.
实施例四:Embodiment four:
一种三维编织工艺,该三维编织工艺在三维编织机上完成,三维编织机包括编织器和编织站,编织器排列成n行(n+1)列的编织矩阵A,所述编织站设置在同一行任意相邻两编织器之间,使编织站排列成n阶方阵M,编织站绕其轴自转带动编织器绕编织站同向转动,控制编织器的规律运动完成编织。A three-dimensional weaving process, the three-dimensional weaving process is completed on a three-dimensional weaving machine, the three-dimensional weaving machine includes a weaving device and a weaving station, the weaving device is arranged into a weaving matrix A of n rows (n+1) columns, and the weaving station is arranged on the same Between any two adjacent knitting machines, the knitting stations are arranged into an n-order square matrix M, and the knitting stations rotate around their axes to drive the knitting machines to rotate around the knitting stations in the same direction, and control the regular movement of the knitting machines to complete weaving.
如图2所示,编织器为12个,纱线的一端与三维编织机固定,另一端设置在编织器上,编织站转动带动编织器运动进而带动纱线运动实现编织,编织器排列成3行4列的编织矩阵A,每一个编织器进行编号为ai,j(表示为第i行第j列的编织器),编织站设置在同一行任意相邻两编织器之间,编织站排列成的3阶方阵M,方阵M内的每个编织站元素编号为mi,j(表示第i行第j列的编织站),i,j均为正整数,形成如图2(1)所示的排列方式。As shown in Figure 2, there are 12 knitters. One end of the yarn is fixed to the three-dimensional knitting machine, and the other end is set on the knitter. The rotation of the knitting station drives the movement of the knitter, which in turn drives the movement of the yarn to realize weaving. The knitters are arranged in 3 A knitting matrix A with 4 rows and 4 columns, each knitting machine is numbered as a i, j (represented as the knitting machine in row i and column j), and the knitting station is set between any adjacent two knitting machines in the same row, and the knitting station Arranged into a 3rd-order square matrix M, each weaving station element number in the square matrix M is mi, j (representing the weaving station in the i-th row and j-column), and i, j are all positive integers, forming as shown in Figure 2 The arrangement shown in (1).
一种三维编织工艺的编织步骤如下:The weaving steps of a kind of three-dimensional weaving process are as follows:
步骤1):step 1):
方阵M第1列的编织站与方阵M第2列的编织站进行下述小循环,步骤如下:The knitting station in the 1st column of the square matrix M and the knitting station in the 2nd column of the square matrix M carry out the following small cycle, and the steps are as follows:
A:方阵M第1列的编织站与方阵M第2列的编织站按照下列方式转动,步骤如下:A: The knitting station in the first column of the square matrix M and the knitting station in the second column of the square matrix M rotate in the following way, and the steps are as follows:
(1)如图2(1)所示,位于方阵M的第1列的编织站m1,1、编织站m2,1和编织站m3,1同时按照逆时针旋转,编织站m1,1绕轴转动带动其两侧的编织器a1,1和编织器a1,2逆时针转动180°,使编织器a1,1和编织器a1,2交换位置;编织站m2,1绕轴转动带动其两侧的编织器a2,1和编织器a2,2逆时针转动180°,使编织器a2,1和编织器a2,2交换位置;编织站m3,1绕轴转动带动其两侧的编织器a3,1和编织器a3,2逆时针转动180°,使编织器a3,1和编织器a3,2交换位置,形成如图2(2)所示的排列方式;(1) As shown in Figure 2(1), knitting station m 1,1 , knitting station m 2,1 and knitting station m 3,1 located in the first column of the square matrix M rotate counterclockwise at the same time, knitting station m 1 , 1 rotate around the axis to drive the knitters a 1, 1 and knitters a 1, 2 on both sides to rotate counterclockwise 180°, so that the knitters a 1, 1 and the knitters a 1, 2 exchange positions; knitting station m 2 , 1 rotates around the axis to drive the knitter a 2 , 1 and knitter a 2 , 2 on both sides to rotate counterclockwise 180°, so that the knitter a 2 , 1 and the knitter a 2, 2 exchange positions; knitting station m 3 , 1 rotates around the axis to drive the knitter a 3 , 1 and knitter a 3 , 2 on both sides to rotate counterclockwise 180°, so that the knitter a 3 , 1 and the knitter a 3 , 2 exchange positions, forming a the arrangement shown in 2(2);
(2)如图2(2)所示,位于方阵M的第2列的编织站m1,2、编织站m2,2和编织站m3,2同时按照顺时针旋转,编织站m1,2绕轴转动带动其两侧的编织器a1,1和编织器a1,3顺时针转动180°,使编织器a1,1和编织器a1,3交换位置;编织站m2,2转动带动其两侧的编织器a2,1和编织器a2,3顺时针转动180°,使编织器a2,1和编织器a2,3交换位置;编织站m3,2转动带动其两侧的编织器a3,1和编织器a3,3顺时针转动180°,使编织器a3,1和编织器a3,3交换位置,形成如图2(3)所示的排列方式;(2) As shown in Figure 2(2), knitting station m 1,2 , knitting station m 2,2 and knitting station m 3,2 located in the second column of the square matrix M rotate clockwise at the same time, knitting station m 1, 2 rotate around the axis to drive the knitter a 1, 1 and knitter a 1, 3 on both sides to rotate clockwise 180°, so that the knitter a 1, 1 and the knitter a 1, 3 exchange positions; knitting station m The rotation of 2 , 2 drives the knitter a 2 , 1 and the knitter a 2 , 3 on both sides to rotate 180° clockwise, so that the knitter a 2 , 1 and the knitter a 2 , 3 exchange positions; the knitting station m 3, 2 Rotation drives the knitter a 3,1 and the knitter a 3,3 on both sides to rotate 180° clockwise, so that the knitter a 3,1 and the knitter a 3,3 exchange positions, forming as shown in Figure 2 (3) the arrangement shown;
B:方阵M第1列的编织站与方阵M第2列的编织站第一次重复上述转动操作,步骤如下:B: The knitting station in the first column of the square matrix M and the knitting station in the second column of the square matrix M repeat the above-mentioned rotation operation for the first time, and the steps are as follows:
(3)如图2(3)所示,位于方阵M的第1列的编织站m1,1、编织站m2,1和编织站m3,1重复(1)的旋转,即同时按照逆时针旋转,编织站m1,1绕轴转动,带动编织器a1,2和编织器a1,3逆时针转动180°,使编织器a1,2和编织器a1,3交换位置;同时编织站m2,1绕轴逆时针转动,带动编织器a2,2和编织器a2,3逆时针转动180°,使编织器a2,2和编织器a2,3交换位置;编织站m3,1绕轴逆时针转动,带动编织器a3,2和编织器a3,3逆时针转动180°,使编织器a3,2和编织器a3,3交换位置,形成如图2(4)所示的排列方式;(3) As shown in Figure 2(3), knitting station m 1,1 , knitting station m 2,1 and knitting station m 3,1 located in the first column of the square matrix M repeat the rotation of (1), that is, at the same time According to the counterclockwise rotation, the knitting station m 1 , 1 rotates around the axis, driving the knitting machines a 1, 2 and the knitting machines a 1 , 3 to rotate 180° counterclockwise, so that the knitting machines a 1, 2 and the knitting machines a 1, 3 are exchanged position; at the same time, knitting station m 2 , 1 rotates counterclockwise around the axis, driving knitter a 2, 2 and knitting machine a 2 , 3 to rotate counterclockwise 180°, so that knitting machine a 2, 2 and knitting machine a 2 , 3 are exchanged Position; knitting station m 3 , 1 rotates counterclockwise around the axis, drives knitter a 3 , 2 and knitter a 3 , 3 to rotate counterclockwise 180°, and makes knitter a 3 , 2 and knitter a 3, 3 exchange positions , forming an arrangement as shown in Figure 2(4);
(4)如图2(4)所示,位于方阵M的第2列的编织站m1,2、编织站m2,2和编织站m3,2重复(2)的旋转,即同时按照顺时针旋转,编织站m1,2顺时针转动转动180°,带动其两侧的编织器a1,2和编织器a1,1顺时针转动180°,使编织器a1,2和编织器a1,1交换位置;编织站m2,2顺时针转动180°带动其两侧的编织器a2,2和编织器a2,1顺时针转动180°,使编织器a2,2和编织器a2,1交换位置;编织站m3,2顺时针转动180°带动其两侧的编织器a3,2和编织器a3,1顺时针转动180°,使编织器a3,2和编织器a3,1交换位置,形成如图2(5)所示的排列方式;(4) As shown in Figure 2(4), the knitting station m 1,2 , knitting station m 2,2 and knitting station m 3,2 located in the second column of the square matrix M repeat the rotation of (2), that is, at the same time According to the clockwise rotation, the knitting station m 1, 2 rotates 180° clockwise, and drives the knitter a 1, 2 and the knitter a 1 , 1 on both sides of the knitting station to rotate 180° clockwise, so that the knitter a 1, 2 and Knitters a 1, 1 exchange positions; knitting station m 2 , 2 rotates 180° clockwise to drive knitters a 2, 2 and knitters a 2 , 1 on both sides to rotate 180° clockwise, so that knitters a 2, 2 and knitter a 2 , 1 exchange positions; knitting station m 3 , 2 rotates 180° clockwise to drive knitter a 3 , 2 and knitter a 3 , 1 on both sides of the knitting station to rotate 180° clockwise, so that knitter a 3 , 2 exchange positions with braider a 3 , 1 to form an arrangement as shown in Figure 2 (5);
C:方阵M第1列的编织站与方阵M第2列的编织站第二次重复上述转动操作,具体步骤如下:C: The knitting station in the first column of the square matrix M and the knitting station in the second column of the square matrix M repeat the above-mentioned rotation operation for the second time. The specific steps are as follows:
(5)如图2(5)所示,位于方阵M的第1列的编织站m1,1、编织站m2,1和编织站m3,1重复(1)的旋转,即同时按照逆时针旋转,编织站m1,1逆时针转动180°,带动编织器a1,3和编织器a1,1逆时针转动180°,使编织器a1,3和编织器a1,1交换位置;同时编织站m2,1逆时针转动180°,带动编织器a2,3和编织器a2,1逆时针转动180°,使编织器a2,3和编织器a2,1交换位置;编织站m3,1逆时针转动180°,带动编织器a3,3和编织器a3,1逆时针转动180°,使编织器a3,3和编织器a3,1交换位置,形成如图(6)所示的排列方式;(5) As shown in Figure 2(5), knitting station m 1,1 , knitting station m 2,1 and knitting station m 3,1 located in the first column of the square matrix M repeat the rotation of (1), that is, at the same time According to the counterclockwise rotation, the knitting station m 1 , 1 rotates 180° counterclockwise, drives the knitter a 1, 3 and the knitter a 1 , 1 to rotate 180° counterclockwise, and makes the knitter a 1, 3 and the knitter a 1, 1 exchange position; at the same time knitting station m 2 , 1 rotates 180° counterclockwise, drives knitter a 2 , 3 and knitter a 2 , 1 rotates 180 ° counterclockwise, makes knitter a 2, 3 and knitter a 2, 1 exchange position; knitting station m 3 , 1 turns counterclockwise 180°, drives knitter a 3, 3 and knitter a 3 , 1 counterclockwise 180°, makes knitter a 3, 3 and knitter a 3 , 1 Exchange positions to form an arrangement as shown in Figure (6);
(6)如图2(6)所示,位于方阵M的第2列的编织站m1,2、编织站m2,2和编织站m3,2重复(2)的旋转,即同时按照顺时针旋转,编织站m1,2顺时针转动180°,带动其两侧的编织器a1,2和编织器a1,3顺时针转动180°,使编织器a1,2和编织器a1,3交换位置;编织站m2,2顺时针转动180°带动其两侧的编织器a2,2和编织器a2,3顺时针转动180°,使编织器a2,2和编织器a2,3交换位置;编织站m3,2顺时针转动180°带动其两侧的编织器a3,2和编织器a3,3顺时针转动180°,使编织器a3,2和编织器a3,3交换位置,形成如图2(7)所示的排列方式,图2(7)与图2(1)表示同一个编织矩阵A,即经过上述重复循环操作,各编织器回到了步骤1)的初始位置,上述过程为一个小循环;(6) As shown in Figure 2(6), the knitting station m 1,2 , knitting station m 2,2 and knitting station m 3,2 located in the second row of the square matrix M repeat the rotation of (2), that is, at the same time According to the clockwise rotation, the knitting station m 1, 2 rotates 180° clockwise, and drives the knitter a 1, 2 and the knitter a 1, 3 on both sides to rotate 180° clockwise, so that the knitter a 1, 2 and the knitting The position of knitting machine a 1, 3 is exchanged; knitting station m 2 , 2 rotates 180° clockwise to drive knitting machine a 2, 2 and knitting machine a 2 , 3 on both sides to rotate 180 ° clockwise, so that knitting machine a 2, 2 Exchange positions with knitters a 2 , 3; knitting station m 3 , 2 rotates 180° clockwise to drive knitters a 3, 2 and knitters a 3 , 3 on both sides to rotate 180° clockwise, making knitter a 3 , 2 and braider a 3,3 exchange position, form the arrangement shown in Figure 2 (7), Fig. 2 (7) and Fig. 2 (1) represent same weaving matrix A, namely through above-mentioned repeating cycle operation, Each braider has got back to the initial position of step 1), and above-mentioned process is a small cycle;
方阵M第2列的编织站与方阵M第3列的编织站重复上述小循环,步骤如下:The knitting station in the second column of the square matrix M and the knitting station in the third column of the square matrix M repeat the above-mentioned small cycle, and the steps are as follows:
A:方阵M第2列的编织站与方阵M第3列的编织站按照下列方式转动,步骤如下:A: The knitting station in the second column of the square matrix M and the knitting station in the third column of the square matrix M rotate in the following way, and the steps are as follows:
(1)如图2(7)所示,位于方阵M的第2列的编织站m1,2和编织站m2,2和编织站m3,2同时按照逆时针旋转,编织站m1,2绕轴转动带动其两侧的编织器a1,2和编织器a1,3逆时针转动180°,使编织器a1,2和编织器a1,3交换位置;编织站m2,2绕轴转动带动其两侧的编织器a2,2和编织器a2,3逆时针转动180°,使编织器a2,2和编织器a2,3交换位置;编织站m3,2绕轴转动带动其两侧的编织器a3,2和编织器a3,3逆时针转动180°,使编织器a3,2和编织器a3,3交换位置,形成如图2(8)所示的排列方式;(1) As shown in Figure 2(7), knitting station m 1, 2 , knitting station m 2, 2 and knitting station m 3 , 2 in the second column of the square matrix M rotate counterclockwise at the same time, knitting station m 1, 2 rotate around the axis to drive the knitter a 1, 2 and knitter a 1 , 3 on both sides to rotate 180° counterclockwise, so that the knitter a 1, 2 and the knitter a 1, 3 exchange positions; knitting station m The rotation of 2 and 2 around the shaft drives the knitter a 2, 2 and the knitter a 2 , 3 on both sides to rotate counterclockwise 180°, so that the knitter a 2, 2 and the knitter a 2, 3 exchange positions; the knitting station m The rotation of 3,2 around the axis drives the knitter a 3,2 and the knitter a 3,3 on both sides to rotate 180° counterclockwise, so that the knitter a 3,2 and the knitter a 3,3 exchange positions, forming a The arrangement shown in 2(8);
(2)如图2(8)所示,位于方阵M的第3列的编织站m1,3、编织站m2,3和编织站m3,3同时按照顺时针旋转,编织站m1,3绕轴转动带动其两侧的编织器a1,2和编织器a1,4顺时针转动180°,使编织器a1,2和编织器a1,4交换位置;编织站m2,3转动带动其两侧的编织器a2,2和编织器a2,4顺时针转动180°,使编织器a2,2和编织器a2,4交换位置;织站m3,3转动带动其两侧的编织器a3,2和编织器a3,4顺时针转动180°,使编织器a3,2和编织器a3,4交换位置,形成如图2(9)所示的排列方式;(2) As shown in Figure 2(8), knitting station m 1,3 , knitting station m 2,3 and knitting station m 3,3 located in the third column of the square matrix M rotate clockwise at the same time, knitting station m 1, 3 rotate around the axis to drive the knitter a 1, 2 and knitter a 1, 4 on both sides to rotate clockwise 180°, so that the knitter a 1, 2 and the knitter a 1, 4 exchange positions; knitting station m The rotation of 2 , 3 drives the knitters a 2 , 2 and a 2, 4 on both sides to rotate clockwise 180°, so that the knitters a 2, 2 and the knitters a 2, 4 exchange positions; the weaving station m 3, 3 rotation drives the knitter a 3,2 and the knitter a 3,4 on both sides to rotate clockwise 180°, so that the knitter a 3,2 and the knitter a 3,4 exchange positions, forming as shown in Figure 2 (9) the arrangement shown;
B:方阵M第2列的编织站与方阵M第3列的编织站第一次重复上述转动操作,步骤如下:B: The knitting station in the second column of the square matrix M and the knitting station in the third column of the square matrix M repeat the above-mentioned rotation operation for the first time, and the steps are as follows:
(3)如图2(9)所示,位于方阵M的第2列的编织站m1,2、编织站m2,2和编织站m3,2重复(1)的旋转,即同时按照逆时针旋转,编织站m1,2绕轴转动,带动编织器a1,3和编织器a1,4逆时针转动180°,使编织器a1,3和编织器a1,4交换位置;同时编织站m2,2绕轴逆时针转动,带动编织器a2,3和编织器a2,4逆时针转动180°,使编织器a2,3和编织器a2,4交换位置;编织站m3,2绕轴逆时针转动,带动编织器a3,3和编织器a3,4逆时针转动180°,使编织器a3,3和编织器a3,4交换位置,形成如图(10)所示的排列方式;(3) As shown in Figure 2(9), knitting station m 1,2 , knitting station m 2,2 and knitting station m 3,2 located in the second column of the square matrix M repeat the rotation of (1), that is, at the same time According to the counterclockwise rotation, the knitting station m 1, 2 rotates around the axis, driving the knitting machines a 1, 3 and the knitting machines a 1, 4 to rotate 180° counterclockwise, so that the knitting machines a 1, 3 and the knitting machines a 1, 4 are exchanged position; at the same time, the knitting station m 2 , 2 rotates counterclockwise around the axis, driving the knitting machines a 2 , 3 and the knitting machines a 2 , 4 to rotate 180° counterclockwise, so that the knitting machines a 2 , 3 and the knitting machines a 2 , 4 are exchanged Position; knitting station m 3 , 2 rotates counterclockwise around the axis, driving knitter a 3, 3 and knitter a 3 , 4 to rotate 180° counterclockwise, making knitter a 3, 3 and knitter a 3 , 4 exchange positions , forming an arrangement as shown in Figure (10);
(4)如图2(10)所示,位于方阵M的第3列的编织站m1,3、编织站m2,3和编织站m3,3重复(2)的旋转,即同时按照顺时针旋转,编织站m1,3顺时针转动转动180°,带动其两侧的编织器a1,3和编织器a1,2顺时针转动180°,使编织器a1,3和编织器a1,2交换位置,编织站m2,3顺时针转动180°带动其两侧的编织器a2,3和编织器a2,2顺时针转动180°,使编织器a2,3和编织器a2,2交换位置;编织站m3,3顺时针转动180°带动其两侧的编织器a3,3和编织器a3,2顺时针转动180°,使编织器a3,3和编织器a3,2交换位置,形成如图2(11)所示的排列方式;(4) As shown in Fig. 2(10), the weaving station m 1,3 , the weaving station m 2,3 and the weaving station m 3,3 located in the third row of the square matrix M repeat the rotation of (2), that is, at the same time According to clockwise rotation, knitting station m 1 , 3 rotates 180 ° clockwise, drives knitter a 1, 3 and knitter a 1, 2 on both sides of it to rotate clockwise 180 °, makes knitter a 1, 3 and Knitters a 1 and 2 exchange positions, and knitting station m 2 and 3 rotate 180° clockwise to drive knitters a 2 and 3 and knitters a 2 and 2 on both sides to rotate 180° clockwise, so that knitters a 2, 3 and knitter a 2 , 2 exchange positions; knitting station m 3 , 3 rotates 180 ° clockwise to drive the knitter a 3, 3 and knitter a 3 , 2 on both sides of the knitting station m to rotate 180 ° clockwise, so that knitter a 3 , 3 and braider a 3 , 2 exchange positions, form the arrangement as shown in Figure 2 (11);
C:方阵M第2列的编织站与方阵M第3列的编织站第二次重复上述转动操作,步骤如下:C: The knitting station in the second column of the square matrix M and the knitting station in the third column of the square matrix M repeat the above-mentioned rotation operation for the second time, and the steps are as follows:
(5)如图2(11)所示,位于方阵M的第2列的编织站m1,2、编织站m2,2和编织站m3,2重复(1)的旋转,即同时按照逆时针旋转,编织站m1,2逆时针转动180°,带动编织器a1,4和编织器a1,2逆时针转动180°,使编织器a1,4和编织器a1,2交换位置;同时编织站m2,2逆时针转动180°,带动编织器a2,4和编织器a2,2逆时针转动180°,使编织器a2,4和编织器a2,2交换位置,编织站m3,2逆时针转动180°,带动编织器a3,4和编织器a3,2逆时针转动180°,使编织器a3,4和编织器a3,2交换位置,形成如图(12)所示的排列方式;(5) As shown in Figure 2(11), knitting station m 1,2 , knitting station m 2,2 and knitting station m 3,2 located in the second column of the square matrix M repeat the rotation of (1), that is, at the same time According to the counterclockwise rotation, the knitting station m 1, 2 rotates 180° counterclockwise, driving the knitter a 1, 4 and the knitter a 1, 2 to rotate 180° counterclockwise, so that the knitter a 1, 4 and the knitter a 1, 2 exchange positions; at the same time, knitting station m 2 , 2 rotates 180° counterclockwise, driving knitters a 2, 4 and knitting machines a 2 , 2 rotate counterclockwise 180 °, making knitting machines a 2, 4 and knitting machines a 2, 2 exchange positions, knitting station m 3 , 2 rotates 180° counterclockwise, drives knitter a 3 , 4 and knitter a 3 , 2 rotate counterclockwise 180 °, makes knitter a 3 , 4 and knitter a 3 , 2 Exchange position, form the arrangement as shown in Figure (12);
(6)如图2(12)所示,位于方阵M的第3列的编织站m1,3、编织站m2,3和编织站m3,3重复(2)的旋转,即同时按照顺时针旋转,编织站m1,3顺时针转动180°,带动其两侧的编织器a1,4和编织器a1,3顺时针转动180°,使编织器a1,4和编织器a1,3交换位置;编织站m2,3顺时针转动180°带动其两侧的编织器a2,3和编织器a2,4顺时针转动180°,使编织器a2,3和编织器a2,4交换位置;编织站m3,3顺时针转动180°带动其两侧的编织器a3,3和编织器a3,4顺时针转动180°,使编织器a3,3和编织器a3,4交换位置,形成如图2(13)所示的排列方式,完成上述小循环;得到的图2(13)与图2(1)表示同一个3行4列的编织矩阵A,即经过上述重复循环操作,各编织器回到了步骤1)的初始位置;(6) As shown in Figure 2(12), the weaving station m 1,3 , weaving station m 2,3 and weaving station m 3,3 located in the third column of the square matrix M repeat the rotation of (2), that is, at the same time According to the clockwise rotation, the knitting station m 1 , 3 rotates 180° clockwise, and drives the knitter a 1, 4 and the knitter a 1 , 3 on both sides to rotate 180° clockwise, so that the knitter a 1, 4 and the knitting The position of knitting machine a 1, 3 is exchanged; knitting station m 2 , 3 rotates 180° clockwise to drive knitting machine a 2, 3 and knitting machine a 2 , 4 on both sides of it to rotate 180 ° clockwise, so that knitting machine a 2 , 3 Exchange positions with knitters a 2 and 4; knitting station m 3 and 3 rotate clockwise 180° to drive knitters a 3 and 3 and knitters a 3 and 4 on both sides to rotate 180° clockwise to make knitter a 3 , 3 and braider a 3 , 4 exchange positions, form the arrangement as shown in Figure 2 (13), complete the above-mentioned small cycle; Figure 2 (13) obtained and Figure 2 (1) represent the same 3 rows and 4 columns The weaving matrix A, that is, through the above-mentioned repeated cycle operation, each braider is back to the initial position of step 1);
步骤2):由编织器排列而成的3行4列的编织矩阵A变换为4行3列的编织矩阵BStep 2): The knitting matrix A with 3 rows and 4 columns arranged by the knitter is transformed into a knitting matrix B with 4 rows and 3 columns
如图2(13)所示,编织器排列为3行4列的编织矩阵A,编织站m1,1绕轴顺时针转动90°,带动其两侧的编织器a1,1和编织器a1,2绕编织站m1,1顺时针旋转90°,使编织器a1,1和编织器a1,2分别位于编织站m1,1的上下两侧,编织站m2,1和编织站m3,1分别绕轴逆时针转动90°分别带动编织器a2,1绕编织站m3,1逆时针旋转90°,使编织器a2,1和编织器a3,1分别位于编织站m2,1和编织站m3,1的下方;编织站m1,2逆时针旋转90°带动编织器a1,3逆时针旋转90°,使编织器a1,3位于编织站m1,2的上方,编织站m2,2顺时针旋转90°,带动编织器a2,2顺时针旋转90°,使编织器a2,2位于编织站m2,2的上方;编织站m3,2顺时针转动90°,带动其两侧的编织器a3,2和编织器a3,3顺时针转动90°,使编织器a3,2和编织器a3,3分别位于编织站m3,2的上下两侧;编织站m1,3逆时针转动90°,编织器a1,4逆时针转动90°,使编织器a1,4位于编织站m1,3的上方,编织站m2,3顺时针转动90°,带动编织器a2,3和编织器a2,4顺时针转动90°,使编织器a2,3和编织器a2,4分别位于编织站m2,3的上、下两侧;编织站m3,3顺时针转动90°带动编织器a3,4顺时针转动90°,使编织器a3,4位于编织站m3,3的下方,形成如图2(14)所示的排列方式,经上述变换后,3行4列的编织矩阵A变换为4行3列的编织矩阵B;As shown in Figure 2(13), the knitters are arranged as a knitting matrix A with 3 rows and 4 columns, and the knitting station m 1 , 1 rotates 90° clockwise around the axis, driving the knitting machines a 1, 1 and knitting machines on both sides a 1, 2 rotate clockwise 90° around knitting station m 1 , 1, so that knitting machine a 1, 1 and knitting machine a 1, 2 are respectively located on the upper and lower sides of knitting station m 1 , 1, knitting station m 2 , 1 and knitting station m 3 , 1 respectively rotate 90° counterclockwise around the axis to drive knitter a 2 , 1 to rotate counterclockwise 90° around knitting station m 3 , 1, so that knitter a 2 , 1 and knitter a 3 , 1 They are respectively located under knitting stations m 2 , 1 and knitting stations m 3 , 1; knitting stations m 1, 2 rotate 90° counterclockwise to drive knitters a 1 , 3 to rotate 90° counterclockwise, so that knitters a 1, 3 are located at Above knitting station m 1, 2 , knitting station m 2 , 2 rotates 90° clockwise, and drives knitting machine a 2 , 2 to rotate clockwise 90°, so that knitting machine a 2 , 2 is located above knitting station m 2 , 2 ; The knitting station m 3 , 2 rotates 90° clockwise, and drives the knitters a 3 , 2 and a 3, 3 on both sides of the knitting station to rotate 90° clockwise, so that the knitters a 3, 2 and a 3, 3 are respectively located on the upper and lower sides of knitting stations m 3 and 2; knitting stations m 1 and 3 are turned 90° counterclockwise, and knitters a 1 and 4 are turned 90° counterclockwise, so that knitters a 1 and 4 are located at knitting stations m 1 , 3 above, knitting station m 2 , 3 rotates 90° clockwise, drives knitter a 2 , 3 and knitter a 2, 4 to rotate 90° clockwise, making knitter a 2, 3 and knitter a 2, 4 are respectively located on the upper and lower sides of knitting stations m 2 and 3; knitting stations m 3 and 3 rotate clockwise by 90° to drive knitters a 3 and 4 to rotate clockwise by 90° so that knitters a 3 and 4 are located at knitting stations Below m 3,3 , form the arrangement as shown in Figure 2 (14), after above-mentioned transformation, the weaving matrix A of 3 rows and 4 columns is transformed into the weaving matrix B of 4 rows and 3 columns;
该步骤的变换需符合占位和避让原则:任何一个编织站均在环绕其四周的上、下、左、右四个位置存在四个空位,每个空位只允许一个编织器占位,当该位置被一个编织器占位后,其他编织器则避让该位置,每个编制器绕其相邻的编制站转动进行占位,以本实施例的变换以运行路径最短的方案进行转动,即每个编制器绕其相邻的编制站只转动90°进行占位,解释如下:The transformation of this step must conform to the principle of occupancy and avoidance: any knitting station has four vacancies in the upper, lower, left and right positions around it, and each vacancy only allows one knitter to occupy the place. After the position is occupied by a braider, other braiders then avoid this position, and each braider rotates around its adjacent weaving station to occupy the place, and rotates with the scheme of the shortest running path in the transformation of this embodiment, that is, every A weaver only rotates 90° around its adjacent weaving station to occupy the place, explained as follows:
该步骤中,各编织器只能顺时针或逆时针转动90°占位,当编织站m1,1绕轴顺时针转动90°,带动其两侧的编织器a1,1和编织器a1,2绕编织站m1,1顺时针旋转90°,将编织站m1,1上、下两个空位占据,之后由于占位和避让原则,编织器a2,1不能顺时针转90°而只能绕编织站m2,1逆时针旋转90°,编织器a2,1占据编织站m2,1下部的空位,同理,编织器a3,1只能绕编织站m3,1逆时针转动90°,编织器a3,1占据编织站m3,1下部的空位;位于编织站m1,2上部的空位只能由编织器a1,3逆时针转动90°或由编织器a1,2顺时针转动90°占位,但是编织器a1,2已经转至编织站m1,1的下部,因此编织站m1,2上部的空位只能由编织器a1,3逆时针转动90°占位;编织站m1,2下部的空位可以由编织器a2,2顺时针转90°或由编织器a2,3逆时针转90°,本实施例中编织器a2,2顺时针转90°到达编织站m2,2的上部,(由编织器a2,3逆时针转90°的情况也可以,原则相同为另外的实施方式),本实施例中编织站m2,2下部的空位可以由编织器a2,3顺时针转90°或是由编织器a3,2顺时针转过90°或由编织器a3,3逆时针转动90°,编织器a2,3顺时针转90°为实施例五,原则相同,在此不做详述,编织站m3,2上、下两个空位只能由编织器a3,2和编织器a3,3占位,因此该位置可以是编织器a3,2和编织器a3,3同时顺时针转90°或者同时逆时针转90°占位;编织站m1,3上部的空位只能由编织器a1,4逆时针转动90°占位,编织站m3,3下部的位置只能由编织器a3,4顺时针转90°占位,编织站m2,3上部和下部的两个空位只能由编织器a2,3和编织器a2,4顺时针或者逆时针转动90°占位。In this step, each knitter can only rotate 90° clockwise or counterclockwise to occupy the space. When the knitting station m 1 , 1 rotates 90° clockwise around the axis, the knitter a 1, 1 and knitter a on both sides are driven. 1, 2 rotate clockwise 90° around knitting station m 1 , 1 to occupy the upper and lower vacancies of knitting station m 1 , 1, and then knitting machine a 2 , 1 cannot rotate 90° clockwise due to the principle of occupancy and avoidance ° but can only rotate 90° counterclockwise around knitting station m 2 , 1, and knitting machine a 2 , 1 occupies the vacancy at the lower part of knitting station m 2 , 1. Similarly, knitting machine a 3 , 1 can only go around knitting station m 3 , 1 rotates 90° counterclockwise, and knitter a 3 , 1 occupies the vacancy below knitting station m 3 , 1; the vacancy above knitting station m 1, 2 can only be rotated 90° counterclockwise by knitter a 1 , 3 or Knitter a 1, 2 rotates 90° clockwise to occupy the seat, but knitter a 1, 2 has already moved to the lower part of knitting station m 1 , 1, so the vacancy above knitting station m 1, 2 can only be occupied by knitter a 1, 3 rotate 90° counterclockwise; the vacancy at the bottom of knitting station m 1, 2 can be rotated 90° clockwise by knitter a 2 , 2 or 90° counterclockwise by knitter a 2 , 3, this embodiment Middle knitter a 2 , 2 turns 90 ° clockwise and arrives at the top of knitting station m 2 , 2, (the situation of turning 90 ° counterclockwise by knitter a 2 , 3 is also possible, the principle is the same as another embodiment), this In the embodiment, the vacancy at the bottom of knitting station m 2 , 2 can be turned 90° clockwise by knitter a 2 , 3 or turned 90° clockwise by knitter a 3 , 2 or counterclockwise by knitter a 3 , 3 Rotate 90°, knitter a 2 , 3 turn 90° clockwise to be the fifth embodiment, the principle is the same, and will not be described in detail here . 2 and knitter a 3,3 take up space, so this position can be that knitter a 3,2 and knitter a 3,3 turn 90° clockwise or 90° anticlockwise at the same time; knitting station m 1, The vacancy at the upper part of 3 can only be occupied by knitting machine a 1, 4 turning 90° counterclockwise, knitting station m 3 , the position at the lower part of 3 can only be occupied by knitting machine a 3 , 4 turning 90° clockwise, knitting station m The two vacancies at the top and bottom of 2 and 3 can only be occupied by the knitter a 2,3 and the knitter a 2,4 turning 90° clockwise or counterclockwise.
在上述变换过程中,绕编织站转动90°的编织器也可以通过反向转动270°到达目标位置,实现编织矩阵A到编织矩阵B的变化。In the above conversion process, the knitter rotated 90° around the knitting station can also reach the target position by reversely rotating 270° to realize the change from knitting matrix A to knitting matrix B.
步骤3):将步骤2)得到的编织矩阵B进行如下操作:Step 3): The weaving matrix B obtained in step 2) is carried out as follows:
A:方阵M第1行的编织站与方阵M第2行的编织站按照下列方式转动,步骤如下:A: The knitting station in the first row of the square matrix M and the knitting station in the second row of the square matrix M rotate in the following way, and the steps are as follows:
(1)如图2(14)所示,位于所述方阵M的第1行的编织站m1,1、编织站m1,2和编织站m1,3同时绕轴逆时针转动180°,编织站m1,1转动带动其两侧的编织器a1,1和编织器a1,2逆时针转动180°,使a1,1和a1,2交换位置;编织站m1,2逆时针转动180°带动其两侧的编织器a2,2和编织器a1,3逆时针转动180°,使编织器a2,2和编织器a1,3交换位置;编织站m1,3逆时针转动180°带动其两侧的编织器a1,4和编织器a2,3逆时针转动180°,使编织器a1,4和编织器a2,3交换位置,形成如图2(15)所示的排列方式;(1) As shown in Figure 2(14), knitting station m 1,1 , knitting station m 1,2 and knitting station m 1,3 located in the first row of the square matrix M rotate 180 counterclockwise around the axis at the same time °, knitting station m 1 , 1 rotates to drive knitter a 1, 1 and knitter a 1, 2 on both sides to rotate counterclockwise 180°, so that a 1, 1 and a 1, 2 exchange positions; knitting station m 1 , 2 rotate counterclockwise 180° to drive knitter a 2, 2 and knitter a 1 , 3 on both sides to rotate 180° counterclockwise, so that knitter a 2, 2 and knitter a 1, 3 exchange positions; knitting station m 1 , 3 turns 180° counterclockwise to drive knitters a 1, 4 and knits a 2 , 3 on both sides to rotate 180° counterclockwise, so that knits a 1, 4 and knits a 2 , 3 exchange positions, Form the arrangement shown in Figure 2 (15);
(2)如图2(15)所示,位于所述方阵M的第2行的编织站m2,1、编织站m2,2和编织站m2,3同时按照顺时针旋转180°,编织站m2,1顺时针旋转180°带动其两侧的编织器a1,1和编织器a2,1顺时针转动180°,使编织器a1,1和编织器a2,1交换位置;编织站m2,2顺时针转动带动其两侧的编织器a1,3和编织器a3,2顺时针转动180°,使编织器a1,3和编织器a3,2交换位置;编织站m2,3顺时针转动带动其两侧的编织器a1,4和编织器a2,4顺时针转动180°,使编织器a1,4和编织器a2,4交换位置,形成如图2(16)所示的排列方式;(2) As shown in Figure 2(15), knitting station m 2,1 , knitting station m 2,2 and knitting station m 2,3 located in the second row of the square matrix M rotate 180° clockwise at the same time , knitting station m 2,1 rotates 180° clockwise to drive knitter a 1,1 and knitter a 2,1 on both sides to rotate 180° clockwise, making knitter a 1,1 and knitter a 2,1 Exchanging positions; knitting station m 2 , 2 rotates clockwise to drive knitter a 1, 3 and knitter a 3 , 2 on both sides to rotate 180° clockwise, so that knitter a 1, 3 and knitter a 3 , 2 Exchanging positions; knitting station m 2 , 3 rotates clockwise to drive knitters a 1, 4 and knitters a 2 , 4 on both sides to rotate 180° clockwise, so that knitters a 1, 4 and knitters a 2, 4 Exchange position, form the arrangement as shown in Figure 2 (16);
B:方阵M第1行的编织站与方阵M第2行的编织站第一次重复上述转动操作,步骤如下:B: The knitting station in the first row of the square matrix M and the knitting station in the second row of the square matrix M repeat the above-mentioned rotation operation for the first time, and the steps are as follows:
(3)如图2(16)所示,位于所述方阵M的第1行的编织站m1,1、编织站m1,2和编织站m1,3重复该步骤中(1)的方向旋转,即同时按照逆时针旋转,编织站m1,1逆时针转动180°带动其两侧的编织器a1,2和编织器a2,1逆时针转动180°,使编织器a1,2和编织器a2,1交换位置;编织站m1,2逆时针转动带动其两侧的编织器a2,2和编织器a3,2逆时针转动180°,使编织器a2,2和编织器a3,2交换位置,编织站m1,3逆时针转动带动其两侧的编织器a2,3和编织器a2,4逆时针转动180°,使编织器a2,3和编织器a2,4交换位置,形成如图2(17)所示的排列方式;(3) As shown in Figure 2(16), the knitting station m 1,1 , knitting station m 1,2 and knitting station m 1,3 located in the first row of the square matrix M repeat this step (1) Rotate in the same direction, that is, rotate counterclockwise at the same time, the knitting station m 1 , 1 rotates 180° counterclockwise to drive the knitters a 1, 2 and a 2 , 1 on both sides of the knitting station to rotate 180° counterclockwise, so that the knitter a 1, 2 and knitter a 2 , 1 exchange positions; knitting station m 1, 2 rotates counterclockwise to drive knitter a 2, 2 and knitter a 3 , 2 on both sides of the knitting station to rotate 180° counterclockwise, so that knitter a 2 , 2 and knitter a 3 , 2 exchange positions, and knitting station m 1, 3 rotates counterclockwise to drive knitter a 2, 3 and knitter a 2 , 4 on both sides of it to rotate 180° counterclockwise, so that knitter a 2,3 exchange position with braider a 2,4 , form the arrangement as shown in Figure 2 (17);
(4)如图2(17)所示,位于所述方阵M的第2行的编织站m2,1、编织站m2,2和编织站m2,3重复该步骤中(2)的方向旋转,即同时按照顺时针旋转,编织站m2,1顺时针转动180°带动其两侧的编织器a1,1和编织器a1,2顺时针转动180°,使编织器a1,1和编织器a1,2交换位置;编织站m2,2顺时针转动180°转动带动其两侧的编织器a1,3和编织器a2,2顺时针转动180°,使编织器a1,3和编织器a2,2交换位置;编织站m2,3顺时针转动180°转动带动其两侧的编织器a2,3和编织器a1,4顺时针转动180°,使编织器a2,3和编织器a1,4交换位置,形成如图2(18)所示的排列方式;(4) As shown in Fig. 2 (17), the knitting station m 2,1 , knitting station m 2,2 and knitting station m 2,3 located in the second row of the square matrix M repeat this step (2) Rotate in the direction of , that is, rotate clockwise at the same time, the knitting station m 2 , 1 rotates 180° clockwise to drive the knitter a 1, 1 and knitter a 1, 2 on both sides of it to rotate 180° clockwise, so that the knitter a 1 , 1 and knitter a 1, 2 exchange positions; knitting station m 2 , 2 rotates 180° clockwise to drive knitter a 1, 3 and knitter a 2 , 2 on both sides to rotate 180° clockwise, so that Knitters a 1, 3 and knitters a 2, 2 exchange positions; knitting station m 2 , 3 rotates 180° clockwise to drive knitters a 2 , 3 and knitters a 1, 4 on both sides to rotate 180° clockwise °, make braider a 2,3 and braider a 1,4 exchange positions, form the arrangement as shown in Figure 2 (18);
C:方阵M第1行的编织站与方阵M第2行的编织站第二次重复上述转动操作,步骤如下:C: The knitting station in the first row of the square matrix M and the knitting station in the second row of the square matrix M repeat the above-mentioned rotation operation for the second time, and the steps are as follows:
(5)如图2(18)所示,位于所述方阵M的第1行的编织站m1,1、编织站m1,2和编织站m1,3重复该步骤中(1)的方向旋转,即同时按照逆时针旋转,编织站m1,1顺时针转动180°带动其两侧的编织器a2,1和编织器a1,1逆时针转动180°,使编织器a2,1和编织器a1,1交换位置;编织站m1,2逆时针转动带动180°使其两侧的编织器a1,3和编织器a3,2逆时针转动180°,使编织器a1,3和编织器a3,2交换位置;编织站m1,3逆时针转动带动180°使其两侧的编织器a2,4和编织器a1,4逆时针转动180°,使编织器a2,4和编织器a1,4交换位置,形成如图2(19)所示的排列方式;(5) As shown in Figure 2(18), the knitting station m 1,1 , knitting station m 1,2 and knitting station m 1,3 located in the first row of the square matrix M repeat the step (1) Rotate in the direction of , that is, rotate counterclockwise at the same time, knitting station m 1 , 1 rotates 180° clockwise to drive knitter a 2 , 1 and knitter a 1 , 1 on both sides of it to rotate 180° counterclockwise, so that knitter a 2, 1 and knitter a 1 , 1 exchange positions; knitting station m 1, 2 rotate counterclockwise to drive 180 ° to make knitter a 1, 3 and knitter a 3 , 2 on both sides rotate 180 ° counterclockwise, so that Knitters a 1, 3 and knitters a 3 , 2 exchange positions; knitting station m 1, 3 rotates counterclockwise to drive 180° so that knitters a 2, 4 and knitters a 1, 4 on both sides rotate 180 degrees counterclockwise °, make braider a 2,4 and braider a 1,4 exchange position, form the arrangement as shown in Figure 2 (19);
(6)如图2(19)所示,位于所述方阵M的第2行的编织站m2,1、编织站m2,2和编织站m2,3重复该步骤中(2)的方向旋转,即同时按照顺时针旋转,编织站m2,1转动带动其两侧的编织器a2,1和编织器a1,2顺时针转动180°,使编织器a1,2和编织器a2,1交换位置;同时编织站m2,2顺时针转动180°带动其两侧的编织器a3,2和编织器a2,2顺时针转动180°,使编织器a3,2和编织器a2,2交换位置;同时编织站m2,3顺时针转动180°带动其两侧的编织器a2,3和编织器a2,4顺时针转动180°,使编织器a2,3和编织器a2,4交换位置,形成如图2(20)所示的排列方式;(6) As shown in Fig. 2 (19), the knitting station m 2,1 , knitting station m 2,2 and knitting station m 2,3 located in the second row of the square matrix M repeat the step (2) Rotate in the direction of , that is, rotate clockwise at the same time, the knitting station m 2 , 1 rotates to drive the knitters a 2 , 1 and knitters a 1, 2 on both sides to rotate 180° clockwise, so that the knitters a 1, 2 and Knitters a 2 , 1 exchange positions; at the same time, knitting station m 2 , 2 rotates 180° clockwise to drive knitters a 3 , 2 and knitters a 2 , 2 on both sides to rotate 180° clockwise, so that knitter a 3 , 2 and knitter a 2 , 2 exchange positions; at the same time, knitting station m 2 , 3 rotates 180° clockwise to drive knitter a 2, 3 and knitter a 2 , 4 on both sides of it to rotate 180° clockwise, so that knitting Device a 2,3 and braider a 2,4 exchange position, form the arrangement as shown in Figure 2 (20);
上述步骤为一个小循环,此时各编织器均回到该步骤的初始位置;The above steps are a small cycle, at this time each knitter returns to the initial position of this step;
方阵M第2行的编织站与方阵M第3行的编织站重复上述小循环,步骤如下:The knitting station in the second row of the square matrix M and the knitting station in the third row of the square matrix M repeat the above small cycle, and the steps are as follows:
A:方阵M第2行的编织站与方阵M第3行的编织站按照下列方式转动,步骤如下:A: The knitting station in the second row of the square matrix M and the knitting station in the third row of the square matrix M rotate in the following way, and the steps are as follows:
(1)如图2(20)所示,位于所述方阵M的第2行的编织站m2,1、编织站m2,2和编织站m2,3同时绕轴逆时针转动180°,编织站m2,1转动带动其两侧的编织器a1,2和编织器a2,1逆时针转动180°,使编织器a1,2和编织器a2,1交换位置;编织站m2,2逆时针转动180°带动其两侧的编织器a2,2和编织器a3,2逆时针转动180°,使编织器a2,2和编织器a3,2交换位置,编织站m2,3逆时针转动180°带动其两侧的编织器a2,3和编织器a2,4逆时针转动180°,使编织器a2,3和编织器a2,4交换位置,形成如图2(21)所示的排列方式;(1) As shown in Figure 2 (20), knitting station m 2,1 , knitting station m 2,2 and knitting station m 2,3 located in the second row of the square matrix M rotate 180 counterclockwise around the axis at the same time °, the knitting station m 2,1 rotates to drive the knitter a 1,2 and the knitter a 2,1 on both sides to rotate 180° counterclockwise, so that the knitter a 1,2 and the knitter a 2,1 exchange positions; Knitting station m 2 , 2 rotates 180° counterclockwise to drive knitter a 2, 2 and knitter a 3 , 2 on both sides to rotate 180° counterclockwise, so that knitter a 2, 2 and knitter a 3 , 2 are exchanged position, knitting station m 2,3 rotates 180° counterclockwise to drive knitter a 2,3 and knitter a 2,4 on both sides to rotate 180° counterclockwise, so that knitter a 2,3 and knitter a 2, 4 exchange positions, form the arrangement as shown in Figure 2 (21);
(2)如图2(21)所示,位于所述方阵M的第3行的编织站m3,1、编织站m3,2和编织站m3,3同时按照顺时针旋转180°,编织站m3,1顺时针旋转180°带动其两侧的编织器a1,2和编织器a3,1顺时针转动180°,使编织器a1,2和编织器a3,1交换位置;编织站m3,2顺时针转动带动其两侧的编织器a2,2和编织器a3,3顺时针转动180°,使编织器a2,2和编织器a3,3交换位置,编织站m3,3顺时针转动带动其两侧的编织器a2,3和编织器a3,4顺时针转动180°,使编织器a2,3和编织器a3,4交换位置,形成如图2(22)所示的排列方式;(2) As shown in Figure 2 (21), knitting station m 3,1 , knitting station m 3,2 and knitting station m 3,3 located in the third row of the square matrix M rotate 180° clockwise at the same time , knitting station m 3,1 rotates 180° clockwise to drive knitter a 1,2 and knitter a 3,1 on both sides to rotate 180° clockwise, so that knitter a 1,2 and knitter a 3,1 Exchanging positions; knitting station m 3 , 2 rotates clockwise to drive knitter a 2, 2 and knitter a 3 , 3 on both sides to rotate 180° clockwise, so that knitter a 2, 2 and knitter a 3, 3 Exchanging positions, knitting station m 3 , 3 rotates clockwise to drive knitter a 2 , 3 and knitter a 3 , 4 on both sides to rotate 180° clockwise, so that knitter a 2 , 3 and knitter a 3 , 4 Exchange position, form the arrangement as shown in Figure 2 (22);
B:方阵M第2行的编织站与方阵M第3行的编织站第一次重复上述转动操作,步骤如下:B: The knitting station in the second row of the square matrix M and the knitting station in the third row of the square matrix M repeat the above-mentioned rotation operation for the first time, and the steps are as follows:
(3)如图2(22)所示,位于所述方阵M的第2行的编织站m2,1、编织站m2,2和编织站m2,3重复该步骤中(1)的方向旋转,即同时按照逆时针旋转,编织站m2,1逆时针转动180°带动其两侧的编织器a2,1和编织器a3,1逆时针转动180°,使编织器a2,1和编织器a3,1交换位置;编织站m2,2逆时针转动带动其两侧的编织器a3,2和编织器a3,3逆时针转动180°,使编织器a3,2和编织器a3,3交换位置,编织站m2,3逆时针转动带动其两侧的编织器a2,4和编织器a3,4逆时针转动180°,使编织器a2,4和编织器a3,4交换位置,形成如图2(23)所示的排列方式;(3) As shown in Fig. 2 (22), the knitting station m 2,1 , knitting station m 2,2 and knitting station m 2,3 located in the second row of the square matrix M repeat the step (1) Rotate in the same direction, that is, rotate counterclockwise at the same time, the knitting station m 2 , 1 rotates 180° counterclockwise to drive the knitter a 2 , 1 and knitter a 3 , 1 on both sides of it to rotate 180° counterclockwise, so that the knitter a 2 , 1 and knitter a 3 , 1 exchange positions; knitting station m 2 , 2 rotates counterclockwise to drive knitter a 3 , 2 and knitter a 3 , 3 on both sides of the knitting station to rotate 180° counterclockwise, so that knitter a 3 , 2 and knitter a 3 , 3 exchange positions, and knitting station m 2 , 3 rotates counterclockwise to drive knitter a 2, 4 and knitter a 3 , 4 on both sides of the knitting station to rotate 180° counterclockwise, so that knitter a 2,4 exchange position with braider a 3,4 , form the arrangement as shown in Figure 2 (23);
(4)如图2(23)所示,位于所述方阵M的第3行的编织站m3,1、编织站m3,2和编织站m3,3重复该步骤中(2)的方向旋转,即同时按照顺时针旋转,编织站m3,1顺时针转动180°带动其两侧的编织器a2,1和编织器a1,2顺时针转动180°,使编织器a2,1和编织器a1,2交换位置;编织站m3,2顺时针转动180°转动带动其两侧的编织器a3,2和编织器a2,2顺时针转动180°,使编织器a3,2和编织器a2,2交换位置;编织站m3,3顺时针转动180°转动带动其两侧的编织器a2,3和编织器a2,4顺时针转动180°,使编织器a2,3和编织器a2,4交换位置,形成如图2(24)所示的排列方式;(4) As shown in Figure 2 (23), the knitting station m 3,1 , knitting station m 3,2 and knitting station m 3,3 located in the third row of the square matrix M repeat this step (2) Rotate in the direction of , that is, rotate clockwise at the same time, the knitting station m 3 , 1 rotates 180° clockwise to drive the knitter a 2 , 1 and knitter a 1, 2 on both sides of it to rotate 180° clockwise, so that the knitter a 2 , 1 and knitter a 1, 2 exchange positions; knitting station m 3 , 2 rotates 180 ° clockwise to drive the knitter a 3 , 2 and knitter a 2 , 2 on both sides of the knitting station to rotate 180 ° clockwise, so that Knitters a 3 , 2 and knitters a 2, 2 exchange positions; knitting station m 3 , 3 rotates 180° clockwise to drive knitters a 2, 3 and knitters a 2 , 4 on both sides to rotate 180° clockwise °, make braider a 2,3 and braider a 2,4 exchange positions, form the arrangement as shown in Figure 2 (24);
C:方阵M第2行的编织站与方阵M第3行的编织站第二次重复上述转动操作,步骤如下:C: The knitting station in the second row of the square matrix M and the knitting station in the third row of the square matrix M repeat the above-mentioned rotation operation for the second time, and the steps are as follows:
(5)如图2(24)所示,位于所述方阵M的第2行的编织站m2,1、编织站m2,2和编织站m2,3重复该步骤中(1)的方向旋转,即同时按照逆时针旋转,编织站m2,1逆时针转动180°带动其两侧的编织器a3,1和编织器a1,2逆时针转动180°,使编织器a3,1和编织器a1,2交换位置;编织站m2,2逆时针转动带动180°使其两侧的编织器a3,3和编织器a2,2逆时针转动180°,使编织器a3,3和编织器a2,2交换位置;编织站m2,3逆时针转动带动180°使其两侧的编织器a3,4和编织器a2,3逆时针转动180°,使编织器a2,3和编织器a3,4交换位置,形成如图2(25)所示的排列方式;(5) As shown in Fig. 2 (24), the knitting station m 2,1 , knitting station m 2,2 and knitting station m 2,3 located in the second row of the square matrix M repeat the step (1) Rotate in the same direction, that is, rotate counterclockwise at the same time, the knitting station m 2 , 1 rotates 180° counterclockwise to drive the knitter a 3 , 1 and knitter a 1, 2 on both sides of it to rotate 180° counterclockwise, so that the knitter a 3,1 exchange positions with knitter a 1,2 ; the knitting station m 2,2 rotates counterclockwise to drive 180° to make knitter a 3,3 and knitter a 2,2 on both sides rotate 180° counterclockwise, so that Knitters a 3, 3 and knitters a 2, 2 exchange positions; knitting station m 2 , 3 rotates counterclockwise to drive 180° to make knitters a 3, 4 and knitters a 2 , 3 on both sides rotate 180° counterclockwise °, make braider a 2,3 and braider a 3,4 exchange position, form the arrangement as shown in Figure 2 (25);
(6)如图2(25)所示,位于所述方阵M的第3行的编织站m3,1、编织站m3,2和编织站m3,3重复该步骤中(2)的方向旋转,即同时按照顺时针旋转,编织站m3,1转动带动其两侧的编织器a3,1和编织器a2,1顺时针转动180°,使编织器a3,1和编织器a2,1交换位置;同时编织站m3,2顺时针转动180°带动其两侧的编织器a3,3和编织器a3,2顺时针转动180°,使编织器a3,3和编织器a3,2交换位置,同时编织站m3,3顺时针转动180°带动其两侧的编织器a2,4和编织器a3,4顺时针转动180°,使编织器a2,4和编织器a3,4交换位置,形成如图2(26)所示的排列方式,完成上述小循环,此时各编织器均回到该步骤的初始位置,得到编织矩阵B,图2(26)与图2(14)为同一矩阵;(6) As shown in Fig. 2 (25), the weaving station m 3,1 , the weaving station m 3,2 and the weaving station m 3,3 located in the third row of the square matrix M repeat the step (2) Rotate in the direction of , that is, rotate clockwise at the same time, the knitting station m 3 , 1 rotates to drive the knitters a 3 , 1 and knitters a 2 , 1 on both sides to rotate 180° clockwise, so that the knitters a 3 , 1 and Knitter a 2 , 1 exchange positions; at the same time, knitting station m 3 , 2 rotates 180° clockwise to drive knitter a 3, 3 and knitter a 3 , 2 on both sides to rotate 180° clockwise, so that knitter a 3 , 3 and knitters a 3 , 2 exchange positions, while knitting station m 3 , 3 rotates 180° clockwise to drive knitters a 2, 4 and knitters a 3 , 4 on both sides of it to rotate 180° clockwise, so that knitting Device a 2,4 and braider a 3,4 exchange positions, form the arrangement as shown in Figure 2 (26), finish above-mentioned small cycle, now each braider all gets back to the initial position of this step, obtains braiding matrix B, Fig. 2 (26) and Fig. 2 (14) are same matrix;
步骤4):Step 4):
本步骤中,如图2(26)所示,4行3列的编织矩阵B中的各编织器按照与步骤2)中各编织器的路径的反向转动,转动角度不变,将4行3列的编织矩阵B变为3行4列的编织矩阵A如图2(27)所示。In this step, as shown in Figure 2 (26), each knitter in the weaving matrix B of 4 rows and 3 columns rotates in the opposite direction with the path of each knitter in step 2), the rotation angle is constant, and the 4 rows The weaving matrix B with 3 columns becomes the weaving matrix A with 3 rows and 4 columns as shown in Fig. 2 (27).
步骤5):多次重复步骤1)-步骤4),完成编织。Step 5): Repeat step 1)-step 4) many times to complete the weaving.
其中,步骤1)中,各步骤中各编织器的转动方向相反,转动角度相同,所得的织物结构与本发明所要保护的织物具有相同的性能。Wherein, in step 1), the rotation direction of each braider in each step is opposite, and the rotation angle is the same, and the obtained fabric structure has the same performance as the fabric to be protected in the present invention.
其中,步骤3)中,各步骤中各编织器的转动方向相反,转动角度相同,所得的织物结构与本发明所要保护的织物也具有相同的性能。Wherein, in step 3), the rotation direction of each braider in each step is opposite, and the rotation angle is the same, and the obtained fabric structure has the same performance as the fabric to be protected in the present invention.
其中,步骤1)和步骤3)中,方阵M中第1列与第1行的转动方向也可以相同。Wherein, in step 1) and step 3), the rotation directions of the first column and the first row in the square matrix M may also be the same.
实施例五:Embodiment five:
本实施例与实施例四的区别为:步骤2)中,3行4列的编织矩阵A变为4行3列的编织矩阵的变换过程为,如图3(13)所示,位于方阵M主对角线位置的编织站正转,带动其两侧的编织器正转90°,位于主对角线下三角位置的编织站反转,带动其左侧的编织器反转90°,位于主对角线上三角位置的编织站反转,带动其右侧的编织器反转90°,得到得到4行3列的编织矩阵B,如图3(14);The difference between the present embodiment and embodiment four is: in step 2), the transformation process of the weaving matrix A of 3 rows and 4 columns into the weaving matrix of 4 rows and 3 columns is, as shown in Figure 3 (13), located in the square matrix M The knitting station at the main diagonal rotates forward, driving the knitters on both sides to rotate forward 90°, and the knitting station at the lower triangle position on the main diagonal reverses, driving the knitter on the left to reverse 90°, The knitting station located at the triangular position on the main diagonal is reversed, and the knitting machine on its right side is reversed by 90°, and a knitting matrix B with 4 rows and 3 columns is obtained, as shown in Figure 3 (14);
如图4(26)所示,步骤4)中各编织器的转动方向与步骤2)的相反,转动角度与步骤2)相同,变换得到3行4列的编织矩阵A,如图4(27)该变换后获得的三维编织织物的性能与实施例四获得的三维编织织物的性能相同。As shown in Figure 4 (26), the direction of rotation of each knitter in step 4) is opposite to that of step 2), and the angle of rotation is the same as in step 2), and the transformation obtains the weaving matrix A of 3 rows and 4 columns, as shown in Figure 4 (27 ) The performance of the three-dimensional woven fabric obtained after the transformation is the same as that of the three-dimensional woven fabric obtained in Example 4.
其中,步骤2)的变换可以为多种,只要满足位于n行(n+1)列的编织矩阵A中的各编织器分别绕其相邻的任意一个编织站正转或者反转90°且符合占位和避让原则,使编织器排列为(n+1)行n列的编织矩阵B即可;变换过程产生的编织矩阵B的元素占位不同,但是,该变换的目的均是实现纱线的交织,最终的织物结构及性质相同。Among them, the transformation of step 2) can be many kinds, as long as each knitter in the knitting matrix A in n rows (n+1) columns is satisfied, it rotates forward or reverses 90° around any adjacent knitting station respectively and In line with the principle of occupancy and avoidance, it is enough to arrange the knitters into a knitting matrix B with (n+1) rows and n columns; the element occupancy of the knitting matrix B produced by the transformation process is different, but the purpose of the transformation is to realize yarn The interweaving of threads, the final fabric structure and properties are the same.
其中,正转方向为顺时针或是逆时针。Wherein, the forward rotation direction is clockwise or counterclockwise.
上述编织工艺可以采用专利201310356337.1的三维自动编织机完成。The above weaving process can be completed by using the three-dimensional automatic weaving machine of patent 201310356337.1.
对编织站进行拓展,编织站组成的方阵M为4阶、5阶、6阶……N阶均可依据上述三维编织工艺制备本发明所要保护的三维织物。The weaving station is expanded, and the square matrix M formed by the weaving station is 4th order, 5th order, 6th order...N order can prepare the three-dimensional fabric to be protected by the present invention according to the above-mentioned three-dimensional weaving process.
以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with the technology of this patent Without departing from the scope of the technical solution of the present invention, personnel can use the technical content of the above prompts to make some changes or modify them into equivalent embodiments with equivalent changes. In essence, any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the solutions of the present invention.
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CN111254575A (en) * | 2019-12-31 | 2020-06-09 | 中国纺织科学研究院有限公司 | Three-dimensional filter screen weaving process and three-dimensional filter screen fabric |
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CN111254575A (en) * | 2019-12-31 | 2020-06-09 | 中国纺织科学研究院有限公司 | Three-dimensional filter screen weaving process and three-dimensional filter screen fabric |
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