CN106608034B - The multi-layer co-extruded extrusion die of continuous tow - Google Patents
The multi-layer co-extruded extrusion die of continuous tow Download PDFInfo
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- CN106608034B CN106608034B CN201510697401.1A CN201510697401A CN106608034B CN 106608034 B CN106608034 B CN 106608034B CN 201510697401 A CN201510697401 A CN 201510697401A CN 106608034 B CN106608034 B CN 106608034B
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- Prior art keywords
- external mold
- mold
- compound
- die head
- mouth
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
Abstract
A kind of multi-layer co-extruded extrusion die of continuous tow includes the compound die head for being connected with main extruder, compound external mold and core model, mouth mold and die head pressing plate for being connected with auxiliary extruder.The major ingredient runner for being connected to main extruder is equipped on compound die head;The auxiliary material runner for being connected to auxiliary extruder is equipped on compound external mold;First flow is formed between mouth mold and compound external mold, and second flow channel is formed between mouth mold and core model.Continuous tow is entered by the wire hole in mouth mold wears a channel, crosses with the resin from major ingredient runner and auxiliary material runner in the port of mouth mold and is equably coated, forms multi-layer compound structure.The present invention has the advantages that applied widely, energy-efficient, technological operation is simple, fibre bundle aligned orderly, fibre modification significant effect.
Description
Technical field
The present invention relates to mold more particularly to a kind of multi-layer co-extruded extrusion dies of continuous tow.
Background technology
Plastic pipe has many advantages, such as that light, corrosion-resistant, service life is long, but with traditional piping material (such as pipe of concrete)
It compares, there are certain gaps in use intensity.This defect greatly limits the popularization and application of plastic pipe.Fiber has
The features such as intensity is high, wear-resisting, impact resistance is good, therefore the enhancing for being commonly used for plastic pipe is modified, and is connected especially by addition
Continuous fibre bundle enhances plastic pipe, toughening modifying.
Patent of invention CN201293157Y is disclosed a kind of " PE coiled composite tubes ".The continuous tow referred in patent increases
The production stage of strong plastic pipe is as follows:It first passes around extrusion die and squeezes out embryo in circular pipe, after sizing to be cooled outside it
The continuous woven fabric in surface winds one layer of fibre bundle, enters back into extruder and coats one layer of resin, again cooling and shaping, forms one kind " three
Mingzhi " structure.This mode of production has the disadvantage that:(1) product limitation, can only be in solid wall, circular plastic pipe
Upper realization can not be applied on plastic tubing of hollow structural wall, especially in I-shaped steel type, the structure of ripple type, cyclic rib type
Wall tube material;(2) low production efficiency, the production line length of tubing, equipment is various, and the production cycle is long, and product quality is not easy to stablize control
System;(3) production energy consumption is high, which needs 2 moulding process;(4) binding force between fiber and resin is limited, by
It is low to be easy mutually stripping, product service life for fiber and resin when outer force effect.
Patent of invention CN2601817Y is disclosed a kind of " roving glass fiber spiral online mixed round plastic pipe extruder head ".
The head can be mounted on various general-purpose plastics pipe extruders, and glass fibre can continuously be cut into the short fibre of certain length
Dimension, makes glass fibre be mixed into plastic melt, then makes blend melt around tubing plug axis helical flow.This method is realized
Uniform between fiber and resin melt mixes, and simplifies the production procedure of fiber reinforcement tubing, reduces production cost;Together
When can fiber be orientated along pipe wall screw.But the problem of this mode of production maximum is cut out along with continuous fiber
It is cut into the staple fiber of 3~5mm, room for promotion of the fiber to tubing impact strength, tensile strength is greatly lowered.
Invention content
The purpose of the present invention is exactly to solve the above-mentioned problems, to provide a kind of multi-layer co-extruded head die of continuous tow
Tool.
In order to achieve the above object, present invention employs following technical schemes:A kind of multi-layer co-extruded machine of continuous tow
Head mould has comprising:
Compound die head for being connected with main extruder is equipped with the major ingredient for being connected to main extruder on compound die head
Runner;
Compound external mold for being connected with auxiliary extruder is equipped with the auxiliary material for being connected to auxiliary extruder on compound external mold
Runner;
Core model is connect with compound die head thread;
Mouth mold is sleeved on outside core model and is bolted by compound external mold, forms first between mouth mold and compound external mold
Runner forms second flow channel between mouth mold and core model;
Die head pressing plate is sleeved on compound external mold and is connected with compound die head by bolt.
The mouth mold includes circular ring shape head and tubular body portion, and head exterior surface is equipped with multiple wire holes, and body portion is corresponding
It is connected to the wire hole equipped with multiple channels of wearing;Continuous tow is entered by wire hole wears a channel, at the end of mouth mold
Mouth crosses with the resin from major ingredient runner and auxiliary material runner and is equably coated, and forms multi-layer compound structure.
The compound die head is connected in series by the first die head, the second die head and third die head sequence, wherein on the first die head
Equipped with the main feed mouth for being connected with main extruder, third die head is equipped in the internal thread being threadedly coupled for core model
Hole;Resin from main extruder enters the major ingredient runner by main feed mouth, and enters described first by major ingredient runner
Runner and second flow channel are converged in mouth mold port with continuous tow.
The compound external mold includes the first external mold, the second external mold and the third external mold of sequence setting, and the first external mold passes through mould
Head pressing plate is connected with the third die head in compound die head, equipped with being spaced between the second external mold and the first external mold, the second external mold and the
Three external molds, which are chained together, to be sleeved in mouth mold, and is connected with the first external mold by screw rod;Wire hole in the mouth mold is from institute
Interval is stated to expose;It is equipped with auxiliary feed inlet for being connected with auxiliary extruder on third external mold, the auxiliary material runner is arranged the
Between three external molds and the second external mold;Resin from auxiliary extruder enters the auxiliary material runner by auxiliary feed inlet, and in mouth mold
External protection is extruded at port.
Spacing between the wire hole is more than 1mm.
The continuous tow is by glass fibre, carbon fiber, superhigh molecular weight polyethylene fibers, polyurethane fiber, nylon
One or more combinations in fiber, polyester fiber, metallic fiber are made.
Additional gas ket and temperature sensor are cased on the compound external mold.
The size of the first flow can be adjusted by adjusting the gap between mouth mold and the second external mold.
The size of the second flow channel can be adjusted by adjusting the gap between mouth mold and core model.
The quantity and size of the wire hole are arranged according to the actual demand of product.
The present invention is compared with traditional multi-layer co-extruded extrusion die, and structure is relatively simple, flow passage design, fibre bundle
Can continuously, be evenly distributed in resin while playing enhancing, toughening modified effect.With applied widely, efficient section
Can, the advantages of technological operation is simple, fibre bundle aligned orderly, fibre modification significant effect.
Description of the drawings
Fig. 1 is the general structure schematic diagram of the present invention;
Fig. 2, Fig. 3 are the exploded structural schematic diagram of the present invention.
Specific implementation mode
Referring to Fig. 1, cooperation is referring to Fig. 2, Fig. 3, the multi-layer co-extruded extrusion die of continuous tow of the invention, including by the
One die head 1, the second die head 2 and 2 sequence of third die head are connected in series compound die head, by outside the first external mold 4, second for being sequentially arranged
Compound external mold and core model 7, the mouth mold 8 and die head pressing plate 9 that mould 5 and third external mold 6 form.
Compound die head is equipped with the major ingredient stream for being connected to main extruder for being connected with main extruder on compound die head
Road 10;Wherein the first die head 1 is equipped with the main feed mouth 11 for being connected with main extruder, and third die head 3 is equipped with and is used for
The internal thread mesoporous 31 that core model is threadedly coupled;Resin from main extruder enters major ingredient runner by main feed mouth, and passes through
Major ingredient runner enters first flow and second flow channel, converges with continuous tow in mouth mold port.
Compound external mold is equipped with the auxiliary material stream for being connected to auxiliary extruder for being connected with auxiliary extruder on compound external mold
Road 14;Wherein, the first external mold 4 is connected by die head pressing plate 9 with the third die head 3 in compound die head, outside the second external mold 5 and first
Interval is equipped between mould 4, the second external mold 5 is chained together with third external mold 6 to be sleeved in mouth mold 8, and passes through screw rod and first
External mold is connected;Wire hole in mouth mold 8 exposes from above-mentioned interval;It is equipped on third external mold 6 for being connected with auxiliary extruder
Auxiliary feed inlet 61, above-mentioned auxiliary material runner 14 are arranged between third external mold and the second external mold;Resin from auxiliary extruder passes through
Auxiliary feed inlet 61 enters above-mentioned auxiliary material runner 14, and is extruded into external protection at 8 port of mouth mold.Auxiliary feed inlet 61 can pass through
Resin flow size of the Flux Valve Control from auxiliary extruder, even turns off.
Core model 7 is connect with compound die head thread.
It is outer and be bolted by compound external mold that mouth mold 8 is sleeved on core model 7, and the is formed between mouth mold 8 and compound external mold
One runner 12 forms second flow channel 13 between mouth mold 8 and core model 7.Above-mentioned mouth mold 8 includes circular ring shape head and tubular body
Portion, head exterior surface are equipped with multiple wire holes 81, and body portion is correspondingly provided with multiple channels of wearing and is connected to the wire hole;It is continuous fine
Dimension beam is entered by wire hole wears a channel, and cross in the port of mouth mold with the resin from major ingredient runner and auxiliary material runner simultaneously quilt
It equably coats, forms multi-layer compound structure.
Die head pressing plate 9 is sleeved on compound external mold and is connected with compound die head by bolt.
The spacing between wire hole in the present invention is more than 1mm.
Continuous tow in the present invention is fine by glass fibre, carbon fiber, superhigh molecular weight polyethylene fibers, polyurethane
One or more combinations in dimension, nylon fiber, polyester fiber, metallic fiber are made.
Outer plus gas ket and temperature sensor (not shown to come out) are cased on compound external mold.Temperature for controlling extrusion die
Degree.
The size of first flow in the present invention can be adjusted by adjusting the gap between mouth mold and the second external mold.
The size of second flow channel in the present invention can be adjusted by adjusting the gap between mouth mold and core model.
The quantity and size of wire hole in the present invention are arranged according to the actual demand of product.
The embodiment concrete operating principle is as follows:Continuous tow is pulled by wire hole 81 before booting corresponding
A channel is worn, the molten resin of main extruder is shunted when flowing through mouth mold 8, respectively enters second between mouth mold and core model
First flow between runner, mouth mold and compound external mold, and cross at mouth mold port and equably covered fiber beam.Auxiliary extrusion
Resin is added by auxiliary feed inlet 61 in machine, and molten resin flows through auxiliary material runner 14, outer jacket is extruded at mold port.
The present invention is with applied widely, energy-efficient, technological operation is simple, fibre bundle aligned orderly, fibre modification effect
The notable advantage of fruit.
Claims (9)
1. a kind of multi-layer co-extruded extrusion die of continuous tow, it is characterised in that including:
Compound die head for being connected with main extruder is equipped with the major ingredient stream for being connected to main extruder on compound die head
Road;
Compound external mold for being connected with auxiliary extruder is equipped with the auxiliary material stream for being connected to auxiliary extruder on compound external mold
Road;
Core model is connect with compound die head thread;
Mouth mold is sleeved on outside core model and is bolted by compound external mold, forms first flow between mouth mold and compound external mold,
Second flow channel is formed between mouth mold and core model;
Die head pressing plate is sleeved on compound external mold and is connected with compound die head by bolt;
The mouth mold includes circular ring shape head and tubular body portion, and head exterior surface is equipped with multiple wire holes, and body portion is correspondingly provided with
Multiple channels of wearing are connected to the wire hole;Continuous tow by wire hole enter wears a channel, the port of mouth mold with
Resin from major ingredient runner and auxiliary material runner crosses and is equably coated, and forms multi-layer compound structure.
2. the multi-layer co-extruded extrusion die of continuous tow as described in claim 1, it is characterised in that:The compound die head by
First die head, the second die head and third die head sequence are connected in series, wherein the first die head is equipped with for being connected with main extruder
Logical main feed mouth, third die head are equipped with the internal thread mesoporous being threadedly coupled for core model;Resin from main extruder is logical
It crosses main feed mouth and enters the major ingredient runner, and the first flow and second flow channel are entered by major ingredient runner, at mouth mold end
Mouth converges with continuous tow.
3. the multi-layer co-extruded extrusion die of continuous tow as described in claim 1, it is characterised in that:The compound external mold packet
Include the first external mold, the second external mold and the third external mold of sequence setting, the first external mold passes through the in die head pressing plate and compound die head
Three die heads are connected, and interval is equipped between the second external mold and the first external mold, and the second external mold is chained together with third external mold and is sleeved on
In mouth mold, and it is connected with the first external mold by screw rod;Wire hole in the mouth mold exposes from the interval;On third external mold
Equipped with the auxiliary feed inlet for being connected with auxiliary extruder, the auxiliary material runner is arranged between third external mold and the second external mold;Come
The auxiliary material runner is entered by auxiliary feed inlet from the resin of auxiliary extruder, and external protection is extruded at mouth mold port.
4. the multi-layer co-extruded extrusion die of continuous tow as described in claim 1, it is characterised in that:Between the wire hole
Spacing be more than 1mm.
5. the multi-layer co-extruded extrusion die of continuous tow as described in claim 1, it is characterised in that:The continuous tow
By glass fibre, carbon fiber, superhigh molecular weight polyethylene fibers, polyurethane fiber, nylon fiber, polyester fiber, metallic fiber
In one or more combinations be made.
6. the multi-layer co-extruded extrusion die of continuous tow as described in claim 1, it is characterised in that:On the compound external mold
It is cased with additional gas ket and temperature sensor.
7. the multi-layer co-extruded extrusion die of continuous tow as described in claim 1, it is characterised in that:The first flow
Size can be adjusted by adjusting the gap between mouth mold and the second external mold.
8. the multi-layer co-extruded extrusion die of continuous tow as described in claim 1, it is characterised in that:The second flow channel
Size can be adjusted by adjusting the gap between mouth mold and core model.
9. the multi-layer co-extruded extrusion die of continuous tow as described in claim 1, it is characterised in that:The number of the wire hole
Amount and size are arranged according to the actual demand of product.
Priority Applications (1)
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CN201510697401.1A CN106608034B (en) | 2015-10-23 | 2015-10-23 | The multi-layer co-extruded extrusion die of continuous tow |
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CN201510697401.1A CN106608034B (en) | 2015-10-23 | 2015-10-23 | The multi-layer co-extruded extrusion die of continuous tow |
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CN106608034A CN106608034A (en) | 2017-05-03 |
CN106608034B true CN106608034B (en) | 2018-10-19 |
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Families Citing this family (2)
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CN107738428A (en) * | 2017-10-13 | 2018-02-27 | 深圳大学 | The method of extruding machine mold and production continuous fiber enhancing composite |
CN108177320B (en) * | 2018-02-10 | 2019-12-31 | 山东大学 | Fiber-reinforced circular tube type profile composite extrusion device and extrusion method thereof |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101025347A (en) * | 2007-02-13 | 2007-08-29 | 陈鸿文 | Technology for making bendable heat pipe by tubelike extruding formation method |
CN101653983A (en) * | 2009-09-08 | 2010-02-24 | 上海清远管业科技有限公司 | Extrusion die for manufacturing wall pipe with plastic winding structure |
CN103264512A (en) * | 2013-05-24 | 2013-08-28 | 南京工业大学 | Continuous production equipment and continuous production technology of foam core composite material sandwich plate |
CN205219671U (en) * | 2015-10-23 | 2016-05-11 | 上海清远管业科技有限公司 | Continuous fibers restraints multilayer coextrusion aircraft nose mould |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59131432A (en) * | 1983-08-22 | 1984-07-28 | Meiji Gomme Kasei:Kk | Molding method of pipe having different diameters |
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- 2015-10-23 CN CN201510697401.1A patent/CN106608034B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101025347A (en) * | 2007-02-13 | 2007-08-29 | 陈鸿文 | Technology for making bendable heat pipe by tubelike extruding formation method |
CN101653983A (en) * | 2009-09-08 | 2010-02-24 | 上海清远管业科技有限公司 | Extrusion die for manufacturing wall pipe with plastic winding structure |
CN103264512A (en) * | 2013-05-24 | 2013-08-28 | 南京工业大学 | Continuous production equipment and continuous production technology of foam core composite material sandwich plate |
CN205219671U (en) * | 2015-10-23 | 2016-05-11 | 上海清远管业科技有限公司 | Continuous fibers restraints multilayer coextrusion aircraft nose mould |
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