CN106607464A - Wire arrangement position automatic adjusting device and method of wire drawing machine - Google Patents
Wire arrangement position automatic adjusting device and method of wire drawing machine Download PDFInfo
- Publication number
- CN106607464A CN106607464A CN201710023342.9A CN201710023342A CN106607464A CN 106607464 A CN106607464 A CN 106607464A CN 201710023342 A CN201710023342 A CN 201710023342A CN 106607464 A CN106607464 A CN 106607464A
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- Prior art keywords
- slide block
- take
- wire
- steel wire
- guide wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- Mechanical Engineering (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
The invention provides a wire arrangement position automatic adjusting device and a method of a wire drawing machine. The wire arrangement position automatic adjusting device of the wire drawing machine comprises a wire collecting stand for mounting a spool, a wire arrangement device, a programmed control system including meter and time counting functions, and a proximity sensor. The device realizes prevention of disordered wires and hard bent unqualified products by automatically stopping the steel wire arrangement device in one fixed position corresponding to the wire collecting spool through automatically adjusting the walking speed of the wire arrangement device before the meter counting lengths of steel wires on a wire collecting side of the wire drawing machine reaches full lengths and after a machine tool is stopped when reaching full lengths.
Description
Technical field
The present invention relates to wire drawing machine field, more particularly to a kind of wire-drawing machine winding position automatic regulating apparatus and method.
Background technology
Wire drawing is the plasticity using metal, makes by wire-drawing die and under external force flow of metal, so as to obtain
A kind of metal-pressed machine method of the shape, size, machinery and the physical property that need.
Steel wire in the I-beam wheel of current wire drawing machine take-up side, after metering length reaches full chi length, due to steel wire tailfiber
End is controlled by bus cable device, often a kind of unfixed optional position.After if the full chi length of lathe were stopped, bus cable device
Stop place is bad, and when employee unloads wheel, the steel wire on Receiving wire wheel occurs disorderly because being affected by gravity tenesmus, often
The phenomenon of silk.During the unwrapping wire use of next procedure, the generation of line ball breakage phenomena can be caused due to steel wire sleave;Or
When next round production is continued after unloading wheel, there is also steel wire and come off from bus cable device, cause the problem of hard curved defective work.
The content of the invention
To solve the deficiencies in the prior art, it is an object of the invention to provide one kind can prevent sleave with hard curved defective work
The wire-drawing machine winding position automatic regulating apparatus of generation and method.
In order to realize above-mentioned target, a kind of wire-drawing machine winding position automatic regulating apparatus that the present invention is provided includes pacifying
Take-up board, bus cable device, the stored program controlled and proximity transducer comprising metering and clocking capability of dress I-beam wheel.Winding displacement is filled
Put including winding displacement guide rod, steel wire cable guide pulley and guide wheel slide block, steel wire cable guide pulley is installed on guide wheel slide block, and guide wheel slide block can
It is arranged at reciprocating on winding displacement guide rod, winding displacement guide rod is arranged on take-up board.Proximity transducer is arranged at bus cable device
Side, proximity transducer sends control signal when guide wheel slide block is close to stored program controlled.Wherein, stored program controlled is given birth in lathe
The metering length of the take-up steel wire of product runs slowly from control lathe when reaching default full chi curtailment first threshold, and in
Guide wheel slide block reads the metering length of the take-up steel wire of current production and opens when being moved to the position of correspondence proximity transducer first
Dynamic timing;Stored program controlled is moved again to be obtained at this during the position of correspondence proximity transducer in guide wheel slide block Jing round trips
The metering length of take-up steel wire and guide wheel slide block single round trip required time after round trip, while calculate being come and gone at this
The first difference after stroke between the metering length of take-up steel wire and the full chi length, and according to first difference and currently
Machine velocity obtains the remaining time that current take-up steel wire reaches the full chi length;Stored program controlled is less than the remaining time
The translational speed of time control guide wheel slide block is accelerated the time required to guide wheel slide block single round trip, is more than the remaining time and leads
The translational speed of time control guide wheel slide block is reduced the time required to wheel slide block single round trip, and guide wheel slide block is made in take-up steel with this
Just stay is in the position of correspondence proximity transducer when the metering length of silk reaches the full chi length.
It is preferred that take-up board includes positioning the Wire winding shaft of I-beam wheel and the drive pulley to drive Wire winding shaft.
It is preferred that steel wire cable guide pulley is moved between the upper and lower end face of I-beam wheel with guide wheel slide block along winding displacement guide rod.Enter
One step ground, proximity transducer is installed on take-up board and is arranged at the position of the lower surface for corresponding to I-beam wheel.
If it is preferred that default full chi length is Lm, guide wheel slide block when being moved to the position of correspondence proximity transducer first
The metering length of take-up steel wire is L0, the metering length of take-up steel wire is that L1, guide wheel slide block single are past after this round trip
It is D to return the time required to stroke as T, guide wheel slide block single round trip institute displacement, then stored program controlled is in internal control remaining time
Translational speed S1=[D* (L1-L0)]/[T* (Lm-L1)] of guide wheel slide block.
In order to realize above-mentioned target, the present invention also provides a kind of wire-drawing machine winding position automatic adjusting method, comprising as follows
Step:In the side of bus cable device, the proximity transducer to sense bus cable device is set;When the take-up steel wire of lathe production
From when reaching default full chi curtailment first threshold, lathe automatic retarding to First Speed runs metering length;In lathe
In with First Speed running, when bus cable device runs to first the position of correspondence proximity transducer, lathe stored program controlled
The metering length of the take-up steel wire of current production is obtained, and starts timing;When bus cable device Jing round trips run to again it is right
When answering the position of proximity transducer, the metering that lathe stored program controlled obtains the take-up steel wire after this bus cable device round trip is long
Degree and bus cable device single round trip required time, while calculating the meter of the take-up steel wire after this bus cable device round trip
The first difference between meter Chang Du and the full chi length, and currently received according to first difference and the First Speed
Line steel wire reaches the remaining time of the full chi length;If the remaining time is taken less than bus cable device single round trip
Between, the speed of lathe stored program controlled control bus cable device motor is accelerated;If the remaining time is more than bus cable device single
The time required to round trip, the speed of lathe stored program controlled control bus cable device motor is reduced;When the metering of take-up steel wire
When length reaches the full chi length, bus cable device just stay is in the position of correspondence proximity transducer.
It is preferred that bus cable device includes winding displacement guide rod, steel wire cable guide pulley and guide wheel slide block, the steel wire cable guide pulley peace
Loaded on the guide wheel slide block, the guide wheel slide block is movably arranged on the winding displacement guide rod;Coming and going in bus cable device
In stroke, when the guide wheel slide block is moved to the proximity transducer, the proximity transducer to lathe stored program controlled sends
Control signal.Further, lathe stored program controlled adjusts the speed of bus cable device motor by controlling winding displacement converter,
With the translational speed of the correspondence adjustment guide wheel slide block.Further, in lathe is with First Speed running, if described
Full chi length be the metering length of take-up steel wire when Lm, bus cable device run to first the position of correspondence proximity transducer be L0,
The metering length of take-up steel wire is L1 after this bus cable device round trip, and the speed in bus cable device motor do not adjust
The translational speed of correspondence guide wheel slide block is S0 before whole, then the correspondence guide wheel slide block after the speed adjustment of bus cable device motor
Translational speed S1=S0* (L1-L0)/(Lm-L1).
It is preferred that first threshold is 300 meters, First Speed is 6 meter per seconds.
Compared with prior art, present invention achieves wire drawing machine take-up side steel wire metering length reach full chi length it
Before, by the speed of travel of adjust automatically bus cable device so as to which after the full chi of lathe stops, steel wire bus cable device can be automatically controlled
The a certain fixed position of relative Receiving wire wheel is rested on, so as to prevent the generation of sleave and hard curved defective work.
Description of the drawings
Fig. 1 is the schematic diagram of the wire-drawing machine winding position automatic regulating apparatus of one embodiment of the invention.
Fig. 2 is the flow chart of the wire-drawing machine winding position automatic adjusting method of one embodiment of the invention.
Specific embodiment
To make to have the purpose of the present invention, construction, feature and its function further understanding, hereby coordinate embodiment detailed
It is described as follows.
Fig. 1 is referred to, Fig. 1 is the schematic diagram of the wire-drawing machine winding position automatic regulating apparatus 100 of one embodiment of the invention.
Wire-drawing machine winding position automatic regulating apparatus 100 includes installing the take-up board 1 of I-beam wheel 10, bus cable device 2, comprising meter
The stored program controlled 3 and proximity transducer 4 of rice and clocking capability.In one embodiment, take-up board 1 includes positioning I-shaped
The Wire winding shaft 11 and the drive pulley 12 to drive Wire winding shaft 11 of wheel 10.
Bus cable device 2 includes winding displacement guide rod 21, steel wire cable guide pulley 22 and guide wheel slide block 23, and steel wire cable guide pulley 22 is installed
On guide wheel slide block 23, guide wheel slide block 23 is arranged on winding displacement guide rod 21 in which can reciprocate, and winding displacement guide rod 21 is arranged at take-up
On board 1.
Proximity transducer 4 is arranged at the side of bus cable device 2, and proximity transducer 4 is when guide wheel slide block 23 is close to program control
System 3 sends control signal.
Wherein, the metering length of the take-up steel wire that stored program controlled 3 is produced in lathe is from reaching default full chi curtailment
Lathe is controlled during first threshold to run slowly, and is read when guide wheel slide block 23 is moved to first the position of correspondence proximity transducer 4
Take the metering length of the take-up steel wire of current production and start timing;Stored program controlled 3 in the Jing round trips of guide wheel slide block 23 again
The metering length and guide wheel slide block of the take-up steel wire after this round trip are obtained when being moved to the position of correspondence proximity transducer 4
The time required to 23 single round trips, while it is long with the full chi to calculate the metering length of take-up steel wire after this round trip
The first difference between degree, and current take-up steel wire is obtained according to first difference and current machine velocity reach the full chi
The remaining time of length;The time control the time required to the remaining time is less than the single round trip of guide wheel slide block 23 of stored program controlled 3
The translational speed of guide wheel slide block 23 is accelerated, when the time required to the remaining time is more than the single round trip of guide wheel slide block 23
The translational speed of control guide wheel slide block 23 is reduced, and makes guide wheel slide block 23 reach the full chi in the metering length of take-up steel wire with this
Just stay is in the position of correspondence proximity transducer 4 during length.
In one embodiment, steel wire cable guide pulley 22 with guide wheel slide block 23 in the upper surface 101 and lower surface of I-beam wheel 10
Move along winding displacement guide rod 21 between 102.In actual applications, proximity transducer 4 be mountable on take-up board 1 and be arranged at it is right
Answer the position of the lower surface 102 of I-beam wheel 10.
Preferably, if default expire the position that chi length is moved to first correspondence proximity transducer 4 for Lm, guide wheel slide block 23
When take-up steel wire metering length be L0, the metering length of take-up steel wire is that L1, guide wheel slide block 23 are single after this round trip
Be T the time required to secondary round trip, the single round trip institute displacement of guide wheel slide block 23 be D, then stored program controlled 3 is remained in described
Translational speed S1=[D* (L1-L0)]/[T* (Lm-L1)] of remaining time internal control guide wheel slide block 23.
Fig. 2 is referred to, Fig. 2 is the flow chart of the wire-drawing machine winding position automatic adjusting method of one embodiment of the invention.Need
It is noted that the method and step of following embodiments all suitable for above-described embodiment device operate, but the device of the present invention and
Method is not mutually as limit.The wire-drawing machine winding position automatic adjusting method of the present invention is comprised the steps of.
S1, in the side of bus cable device the proximity transducer to sense bus cable device is arranged.In actual applications, it is described
Bus cable device includes winding displacement guide rod, steel wire cable guide pulley and guide wheel slide block, and the steel wire cable guide pulley is installed on the guide wheel and slides
On block, the guide wheel slide block is movably arranged on the winding displacement guide rod;In the round trip of bus cable device, lead when described
When wheel slide block is moved to the proximity transducer, the proximity transducer to lathe stored program controlled sends control signal.
S2, when lathe production take-up steel wire metering length from reach default full chi curtailment first threshold when,
Lathe automatic retarding to First Speed runs.
S3, in lathe is with First Speed running, when bus cable device runs to first the position of correspondence proximity transducer
When putting, lathe stored program controlled obtains the metering length of the take-up steel wire of current production, and starts timing.
S4, when bus cable device Jing round trips run to again the position of correspondence proximity transducer, lathe stored program controlled
Obtain after this bus cable device round trip the time required to the metering length of take-up steel wire and bus cable device single round trip,
Calculate first poor after this bus cable device round trip between the metering length of take-up steel wire and the full chi length simultaneously
Value, and according to first difference and the First Speed obtain current take-up steel wire reach the full chi length it is remaining when
Between.
Whether S5, judge the remaining time more than the time required to bus cable device single round trip
S6, if the remaining time, less than the time required to bus cable device single round trip, the control of lathe stored program controlled is arranged
The speed of traditional thread binding centrally-mounted driving is accelerated.
S7, if the remaining time, more than the time required to bus cable device single round trip, the control of lathe stored program controlled is arranged
The speed of traditional thread binding centrally-mounted driving is reduced.
S8, when the metering length of take-up steel wire reaches the full chi length, bus cable device just stay is close in correspondence
The position of sensor.
Preferably, lathe stored program controlled adjusts the speed of bus cable device motor by controlling winding displacement converter, with
The translational speed of the correspondence adjustment guide wheel slide block.
Further, in lathe is with First Speed running, if the chi length that expires is gone first for Lm, bus cable device
It is L0, the take-up after this bus cable device round trip to walk to the metering length of take-up steel wire during the position for corresponding to proximity transducer
The metering length of steel wire is L1, and the translational speed of correspondence guide wheel slide block is before the speed of bus cable device motor is not adjusted
S0, then correspond to translational speed S1=S0* (L1-L0)/(Lm- of guide wheel slide block after the speed adjustment of bus cable device motor
L1)。
In actual applications, the first threshold is 300 meters, and the First Speed is 6 meter per seconds.
For example, in the downside of Receiving wire wheel bus cable device, installation can sense the proximity switch device of bus cable device stroke,
When guide wheel slider row on bus cable device goes to proximity switch position, proximity switch can sense action once;By repairing
Change the PLC control program of wire drawing machine, when lathe take-up steel wire metering is within 300 meters reached before full chi length, lathe
Automatic retarding is the speed operation of 6 meter per seconds;In the speed running of 6 meter per seconds, if cable guide pulley slider row is gone to connect
During the nearly position of the switch, PLC now obtains control signal, when reading the take-up steel wire metering length of current production, and starting to calculate
Between;When bus cable device is when proximity switch position is arrived up and down for the second time, it is past in the upper next one that PLC can calculate bus cable device
In returning stroke, metering length and the bus cable device of the walking of take-up steel wire are walked the time for needing, while calculating current take-up steel
Difference between filament length degree and the full chi length of setting;When the difference between take-up steel wire length and the full chi length of setting is less than
During the time that one bus cable device running stroke needs, PLC program can automatically control the row that winding displacement Frequency Converter Control is accelerated in adjustment
Line electromotor velocity, conversely, reducing the winding displacement electromotor velocity of winding displacement Frequency Converter Control;When take-up steel wire reaches full chi length
Afterwards, lathe automatic stopping, so as to reach the steel wire tailfiber end walked with cable guide pulley on Receiving wire wheel, every time in take-up steel wire
Length is reached after full chi length, can rest on the downside of Receiving wire wheel.Under so effectively having taken precautions against caused by steel wire sleave
The generation of procedure line ball breakage phenomena.
The present invention is been described by by above-mentioned related embodiment, but above-described embodiment only implements the example of the present invention.
It must be noted that, the embodiment for having disclosed is not limiting as the scope of the present invention.On the contrary, without departing from the present invention spirit and
In the range of the change made and retouching, belong to the scope of patent protection of the present invention.
Claims (10)
1. a kind of wire-drawing machine winding position automatic regulating apparatus, it is characterised in that include:
To the take-up board for installing I-beam wheel;
Bus cable device, the bus cable device includes winding displacement guide rod, steel wire cable guide pulley and guide wheel slide block, the steel wire cable guide pulley
It is installed on the guide wheel slide block, the guide wheel slide block is arranged on the winding displacement guide rod in which can reciprocate, and the winding displacement is led
Bar is arranged on the take-up board;
Stored program controlled comprising metering and clocking capability;And
Proximity transducer, the proximity transducer is arranged at the side of the bus cable device, and the proximity transducer is led in described
Wheel slide block sends control signal when close to the stored program controlled;
Wherein, the metering length of the take-up steel wire that the stored program controlled is produced in lathe is from reaching default full chi curtailment the
Lathe is controlled during one threshold value to run slowly, and is read when the guide wheel slide block is moved to first the position of correspondence proximity transducer
The metering length of the take-up steel wire of current production and startup timing;The stored program controlled in the guide wheel slide block Jing round trips again
It is secondary be moved to correspondence proximity transducer position when obtain the metering length of the take-up steel wire after this round trip and slide with guide wheel
The time required to block single round trip, while it is long with the full chi to calculate the metering length of take-up steel wire after this round trip
The first difference between degree, and current take-up steel wire is obtained according to first difference and current machine velocity reach the full chi
The remaining time of length;Stored program controlled time control the time required to the remaining time is less than guide wheel slide block single round trip
The translational speed of guide wheel slide block is accelerated, and controls when the time required to the remaining time is more than guide wheel slide block single round trip
The translational speed of guide wheel slide block is reduced, and makes the guide wheel slide block reach the full chi length in the metering length of take-up steel wire with this
When just stay correspondence proximity transducer position.
2. wire-drawing machine winding position as claimed in claim 1 automatic regulating apparatus, it is characterised in that the take-up board includes
To the Wire winding shaft and drive pulley to drive the Wire winding shaft that position I-beam wheel.
3. wire-drawing machine winding position as claimed in claim 1 automatic regulating apparatus, it is characterised in that the steel wire cable guide pulley
Move along the winding displacement guide rod between the upper and lower end face of the I-beam wheel with the guide wheel slide block.
4. wire-drawing machine winding position as claimed in claim 3 automatic regulating apparatus, it is characterised in that the proximity transducer peace
Loaded on the take-up board and be arranged at the correspondence I-beam wheel lower surface position.
5. wire-drawing machine winding position as claimed in claim 1 automatic regulating apparatus, it is characterised in that if default full chi length
The metering length of take-up steel wire is L0, past at this when being moved to the position of correspondence proximity transducer first for Lm, guide wheel slide block
The metering length for returning take-up steel wire after stroke is L1, guide wheel slide block single round trip required time is T, guide wheel slide block single is past
It is D to return stroke institute displacement, then the stored program controlled is in translational speed S1=of the internal control remaining time guide wheel slide block
[D*(L1-L0)]/[T*(Lm-L1)]。
6. a kind of wire-drawing machine winding position automatic adjusting method, it is characterised in that comprise the steps of:
In the side of bus cable device, the proximity transducer to sense bus cable device is set;
When lathe production take-up steel wire metering length from reach default full chi curtailment first threshold when, lathe is automatic
It is decelerated to First Speed operation;
In lathe is with First Speed running, when bus cable device runs to first the position of correspondence proximity transducer, machine
Bed stored program controlled obtains the metering length of the take-up steel wire of current production, and starts timing;
When bus cable device Jing round trips run to again the position of correspondence proximity transducer, lathe stored program controlled is obtained at this
The metering length of take-up steel wire and bus cable device single round trip required time after secondary bus cable device round trip, while calculating
The first difference after this bus cable device round trip between the metering length of take-up steel wire and the full chi length, and according to
First difference and the First Speed obtain the remaining time that current take-up steel wire reaches the full chi length;
If the remaining time, lathe stored program controlled control bus cable device drove less than the time required to bus cable device single round trip
The speed of galvanic electricity machine is accelerated;If the remaining time is more than bus cable device single round trip required time, lathe stored program controlled
The speed of control bus cable device motor is reduced;
When the metering length of take-up steel wire reaches the full chi length, bus cable device just stay is in correspondence proximity transducer
Position.
7. wire-drawing machine winding position as claimed in claim 6 automatic adjusting method, it is characterised in that the bus cable device includes
Winding displacement guide rod, steel wire cable guide pulley and guide wheel slide block, the steel wire cable guide pulley is installed on the guide wheel slide block, the guide wheel
Slide block is movably arranged on the winding displacement guide rod;In the round trip of bus cable device, when the guide wheel slide block is moved to
During the proximity transducer, the proximity transducer to lathe stored program controlled sends control signal.
8. wire-drawing machine winding position as claimed in claim 7 automatic adjusting method, it is characterised in that lathe stored program controlled passes through
Control winding displacement converter to adjust the speed of bus cable device motor, with the translational speed of the correspondence adjustment guide wheel slide block.
9. wire-drawing machine winding position as claimed in claim 8 automatic adjusting method, it is characterised in that in lathe with First Speed
In running, if the full chi length is take-up steel when Lm, bus cable device run to first the position of correspondence proximity transducer
The metering length of silk is L0, the metering length of take-up steel wire is L1 after this bus cable device round trip, and in bus cable device
It is S0 that the speed of motor does not adjust the translational speed of front correspondence guide wheel slide block, then the speed in bus cable device motor is adjusted
Translational speed S1=S0* (L1-L0)/(Lm-L1) of correspondence guide wheel slide block after whole.
10. wire-drawing machine winding position as claimed in claim 6 automatic adjusting method, it is characterised in that the first threshold is
300 meters, the First Speed is 6 meter per seconds.
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Cited By (4)
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CN108672521A (en) * | 2018-06-26 | 2018-10-19 | 嘉兴四友金属制品有限公司 | One kind being used for photovoltaic wire drawing machine metering structure |
CN108689227A (en) * | 2018-05-15 | 2018-10-23 | 河北翼辰实业集团股份有限公司 | Wire arranging control system and method |
CN109534091A (en) * | 2019-01-21 | 2019-03-29 | 金昌劲邦水泵有限公司 | Electromagnetic wire automatic wire winding device |
CN113120686A (en) * | 2021-04-23 | 2021-07-16 | 江苏兴达钢帘线股份有限公司 | Control method and device for preventing disordered wire arrangement of wire rewinding machine |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN109534091A (en) * | 2019-01-21 | 2019-03-29 | 金昌劲邦水泵有限公司 | Electromagnetic wire automatic wire winding device |
CN109534091B (en) * | 2019-01-21 | 2024-06-11 | 金昌劲邦水泵有限公司 | Automatic electromagnetic wire coiling device |
CN113120686A (en) * | 2021-04-23 | 2021-07-16 | 江苏兴达钢帘线股份有限公司 | Control method and device for preventing disordered wire arrangement of wire rewinding machine |
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