Combined design method for radial and circumferential stiffening ribs on flange node of tower foot of steel pipe tower
Technical Field
The invention relates to a method for designing a flange connection structure of a steel pipe tower or a steel pipe pole of a power transmission line, in particular to a method for designing a combination of radial and circumferential stiffening ribs on a flange node of a tower foot of the steel pipe tower.
Background
In the prior art, a stiffening rib flange commonly used for a foot of a steel pipe tower (pole) of a power transmission line adopts a connecting piece as a flange bottom plate and a radial stiffening rib, the bottom of a steel pipe is connected with the flange bottom plate through an annular welding line, a vertical welding line of the radial stiffening rib is welded with the wall of the steel pipe, and a transverse welding line of the radial stiffening rib is welded with the flange bottom plate, as shown in attached figure 1. The stiffening flange has the characteristics of large integral rigidity and high bearing capacity, and is widely applied to steel pipe towers (poles) of power transmission lines.
The bearing capacity of the stiffening flange plate is calculated mainly according to the following specifications: the relevant formulas of the technical specification of the steel pipe tower design of the overhead transmission line (DL/T5254-2010) and the technical specification of the steel pipe pole design of the overhead transmission line (DL/T5130-2001). However, the design and application of the tower foot stiffening rib flange have the following disadvantages: the simplified stiffening flange bottom plate is considered approximately according to a rectangle, but the actual calculation unit of the stiffening flange bottom plate is a sector area; when the local area of the flange bottom plate exceeds the yield stress of the steel, the stress value of most areas is still far smaller than the yield stress, and the flange bottom plate is still in an elastic state, namely the bearing capacity of the flange is controlled by the area of which the small part firstly exceeds the yield stress of the steel, and the steel strength is not exerted in most other areas.
Disclosure of Invention
The invention aims to provide a combined design method of radial and circumferential stiffening ribs on a flange node of a tower foot of a steel pipe tower, which can truly reflect the stress condition of steel, effectively play the strength of the steel, improve the bearing capacity of a flange and reduce stress concentration according to the defects of the prior art.
The purpose of the invention is realized by the following ways:
the combined design method of the radial and circumferential stiffening ribs on the flange joint of the tower foot of the steel pipe tower is characterized by comprising the following steps of:
the flange node comprises a flange bottom plate and a radial stiffening rib, the flange bottom plate is an annular steel plate welded with the steel pipe, the surface of the radial stiffening rib is perpendicular to the outer peripheral surface of the steel pipe, the radial stiffening rib is vertically connected with the wall of the steel pipe through a welding line, and the bottom of the radial stiffening rib is connected with the flange bottom plate through a welding line; adding circumferential stiffening ribs, wherein the circumferential stiffening ribs are perpendicular to the flange bottom plate along the circumferential direction and are connected between every two adjacent radial stiffening ribs, the flange chassis part between every two adjacent radial stiffening ribs is a calculation interval, and a bolt hole is arranged in each calculation interval;
calculating the number n of the required bolts according to the stress of the steel pipe: (ii) a
Wherein N: the axial action force borne by the flange bottom plate; n: the number of bolts on the flange chassis;
designing the bearing capacity of a single bolt;
the tension of the bolt with the largest stress;
after the number n of the bolts is determined, L can be preliminarily determinedy1、Ly2、Ly3、Lx1、Lx2Ring (C)Dividing the calculation interval into an inner interval close to the steel pipe and an outer interval close to the outer part and provided with bolt holes towards the stiffening ribs, wherein the inner interval and the outer interval are both in a sector shape, the inner interval is close to a square shape, and the direction vertical to the outer peripheral surface of the steel pipe is taken as the height of the sector shape, so that L isy3Is the height of the inner space, Lx2Is the average width of the inner space, Lx1The average width of the outer space is defined by a line passing through the center point of the bolt hole and parallel to the annular stiffening rib, and the height of the part close to one side of the annular stiffening rib is Ly1And the height of the other side is Ly2;
The load evenly distributed on the inner side interval is set to be q1The load on the outer side is uniformly distributed as q2Calculating the area proportionality coefficients of the inner and outer spaces on the flange bottom plate α1、α2:
Wherein L is
y=min(1.8L
y1,2.2L
y2)
The bending moment of the flange bottom plate at the interval of the outer side is controlled, so that the maximum bending moment M of the flange bottom plate is calculatedmax:
β -bending moment coefficient;
calculating the thickness of the flange bottom plate:
f represents the design value of the strength of the steel of the flange bottom plate;
calculating the bending moment M borne by the radial stiffening rib
1:
Wherein L ═ L
y1+L
y2+L
y3;
Calculating the radial stiffener thickness t
1:
h
1The height of the radial stiffening rib; σ — the normal stress of the radial stiffener;
thickness t of circumferential stiffener2Initially set to a thickness t greater than the radial stiffener12-4mm smaller;
establishing a finite element model, wherein the finite element model adopts quadrilateral plate units, and the grid size of the quadrilateral plate units is divided according to 10-20 mm; applying load on the top of the steel pipe, simulating actual load received by the flange node, and calculating the stress distribution condition of each part of the flange node under the action of the load;
gradually increasing the load, carrying out elastoplasticity analysis, calculating the stress values of the flange base plate, the radial stiffening ribs and the circumferential stiffening ribs to obtain a stress concentration position, wherein the applied load is the designed bearing capacity of the flange node when the stress concentration position firstly reaches the designed strength value of the steel, and the applied load is the limiting value of the bearing capacity of the flange node when the inflection point or the deformation of a stress-strain curve exceeds 10 mm;
adjusting the thickness of the flange bottom plate, the thickness and the height L of the radial stiffening rib and the circumferential stiffening rib under the condition that the ratio of the limit value of the bearing capacity of the flange node to the design value of the bearing capacity is not less than 1.5y1、Ly2、Ly3And finally obtaining the design sizes of the adjusted flange bottom plate, the radial stiffening rib and the annular stiffening rib.
In summary, the invention provides a method for designing the combination of radial and circumferential stiffening ribs on a flange node of a tower foot of a steel pipe tower, wherein the circumferential stiffening ribs are added on the original flange node and are designed in combination with the original radial stiffening ribs, the actual fan-shaped shape enclosed by the radial and circumferential stiffening ribs on a flange bottom plate is taken as a calculation unit, the ratio of the limiting value and the design value of the bearing capacity of the flange bottom plate is taken as a reference, finite element analysis is taken as a calculation basis, the setting of each parameter on the flange node is adjusted, and finally a new flange node structure is obtained.
Drawings
Fig. 1 is a schematic structural diagram of a flange joint of a tower foot of a steel pipe tower in the prior art according to the background art of the present invention;
FIG. 2 is a schematic structural diagram of a flange node of a tower foot of a steel pipe tower with radial stiffening ribs according to the present invention;
FIG. 3 is a top plan view of the FIG. 2;
FIG. 4 is a schematic diagram illustrating the calculation of parameters for a new flange node according to the present invention; FIG. 5 is a parameter indicating schematic view of a radial stiffener.
Detailed Description
The best embodiment is as follows:
referring to the attached drawings 2 and 3, a steel pipe tower (pole) tower foot radial and circumferential combined stiffening rib flange node comprises a flange bottom plate 1, a radial stiffening rib 2 and a circumferential stiffening rib 3 which are used for connection; the flange bottom plate 1 is an annular steel plate welded with the steel pipe 4. The radial stiffening ribs 2 are stiffening ribs from the center of the steel pipe to the direction of the steel pipe wall; the annular stiffening rib 3 is a stiffening rib parallel to the tangent plane of the outer peripheral surface of the steel pipe; the circumferential stiffening rib 3 is vertically connected with the radial stiffening rib 2 by welding seams; the bottom of the annular stiffening rib 3 is connected with the flange bottom plate 1 through welding seams; the radial stiffening ribs 2 are vertically connected with the wall of the steel pipe through welding seams, and the bottoms of the radial stiffening ribs are connected with the flange bottom plate 1 through welding seams.
The design method of the structural scheme is as follows:
calculating the number n of the required bolts according to the stress of the steel pipe:
wherein N: the axial action force borne by the flange; n: the number of bolts on the flange plate;
designing the bearing capacity of a single bolt;
the tension of the most stressed bolt.
Note that: the number of the bolts, namely the space between the radial stiffening ribs, is selected to meet the requirements of 25mm of bolt wrench space and foundation bolt backing plate space. In the example, 20 bolts are needed according to calculation, and the connecting pieces of the nodes are 1 flange base plate, 20 radial stiffening ribs and 20 annular stiffening ribs which are adopted.
After the number n of the bolts is determined, L can be preliminarily determinedy1、Ly2、Ly3、Lx1、Lx2The meaning of the parameters is shown in figure 4.
Calculating the uniform load of the flange bottom plate, wherein the uniform load of the bottom plate of the part A (inner side interval) at the left side of the figure 4 is q1The bottom plate of the right part B (outer interval) is uniformly loaded with q2The following formula is used for solving.
Wherein L is
y=min(1.8L
y1,2.2L
y2)
α in the formula1、α2Respectively, denote flangesThe area proportionality coefficients of the part A and the part B of the bottom plate are obtained.
Calculating the maximum bending moment M in the platemax
β bending moment coefficient (refer to technical Specification for designing steel tube tower of overhead Transmission line DL/T5254-2010)
(Ly1+Ly2)/Lx1 |
0.35
|
0.40
|
0.45
|
0.50
|
0.55
|
0.60
|
0.65
|
0.70
|
0.75
|
0.80
|
0.85
|
β
|
0.0785
|
0.0834
|
0.0874
|
0.0895
|
0.0900
|
0.0901
|
0.0900
|
0.0897
|
0.0892
|
0.0884
|
0.0872
|
(Ly1+Ly2)/Lx1 |
0.90
|
0.95
|
1.00
|
1.10
|
1.20
|
1.30
|
1.40
|
1.50
|
1.75
|
2.0
|
>2.0
|
β
|
0.0860
|
0.0848
|
0.0843
|
0.0840
|
0.0838
|
0.0836
|
0.0835
|
0.0834
|
0.0833
|
0.0833
|
0.0833 |
Calculating the thickness of the flange bottom plate:
in the formula, f represents the design value of the strength of the steel of the flange bottom plate.
Calculating the bending moment M borne by the radial stiffening rib1:
L=Ly1+Ly2+Ly3
Calculating the radial stiffener thickness t1
Wherein σ -radial stiffener normal stress; τ -radial stiffener shear stress; f. ofv-design value of shear strength of steel; t is t1、h1See fig. 5 for radial stiffener thickness, height.
Thickness t of circumferential stiffener2The structure is adopted, which is reduced by 2-4mm compared with the radial stiffening rib.
And establishing a finite element model, wherein the finite element model adopts a quadrilateral plate unit. Material non-linear analysis and geometric non-linearity are considered. The size of the grid of the plate unit is divided into 10 mm-20 mm. The load is applied to the top of the steel pipe, the actual load received by the node is simulated, and the stress distribution condition of each part of the node under the action of the load is calculated.
And (3) increasing the load step by step, carrying out elastoplasticity analysis, observing the stress concentration condition of the flange base plate, the radial stiffening ribs and the circumferential stiffening ribs, wherein the applied load is the designed value of the bearing capacity of the node when the stress concentration position firstly reaches the designed value of the steel strength, and the applied load is the limit value of the bearing capacity of the node when the inflection point appears on a stress-strain curve or the deformation exceeds 10 mm.
According to calculation and analysis, the thickness of the flange bottom plate, the thickness and the height L of the radial stiffening rib and the circumferential stiffening rib are adjustedy1、Ly2、Ly3The numerical value of (c). The ratio of the node bearing capacity limit value to the node bearing capacity design value is not less than 1.5.
The radial stiffening ribs adopt double-sided open-slope fillet welds, and the weld calculation meets the specifications of the design technology of the steel pipe rod of the overhead power transmission line (DL/T5130-2001). The circumferential stiffening rib adopts a beveled single-sided fillet weld, and the structural thickness of the weld is not less than that of the circumferential stiffening rib.
According to the embodiment, the welding position of the radial stiffening rib and the steel pipe wall and the welding position of the radial stiffening rib and the flange bottom plate are calculated according to modeling and compared with the conventional stiffening flange, the stress concentration degree is reduced, and the bearing capacity of the node is improved by 25.3%.
The parts of the invention not described are the same as the prior art.