CN106591608A - Manufacturing method of semi-solid metal alloy slurry - Google Patents
Manufacturing method of semi-solid metal alloy slurry Download PDFInfo
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- CN106591608A CN106591608A CN201510670861.5A CN201510670861A CN106591608A CN 106591608 A CN106591608 A CN 106591608A CN 201510670861 A CN201510670861 A CN 201510670861A CN 106591608 A CN106591608 A CN 106591608A
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Abstract
The invention discloses a manufacturing method of metal alloy semi-solid rheologic slurry. Quantitative metal alloy solution is taken according to the calculation demands; a massive solid-state same alloy is added, and meanwhile, the alloy solution is quickly rotated and stirred, so that the alloy block absorbs the heat of the alloy liquid for quickly melting; the initial alloy liquid is quickly cooled due to lost of heat; when the alloy liquid is cooled, solid-state particles are generated through crystallization and solidification, and dendrites are grown; meanwhile, the applied stirring destroys the growths of the dendrites; and the spherical grinding is performed for the solid-state particles to obtain the semi-solid alloy slurry. The manufacturing method has the following advantages: high/low-temperature substances are fused; the temperature is neutralized to achieve the quick cooling purpose; the mechanical stirring is applied to circularly grind the solid-state particles; and the method has such advantages as energy conservation, consumption reduction, controllable number in each manufacturing and reduction of the production cost.
Description
Technical field
The present invention relates to a kind of manufacture method of metal alloy shaping raw material state.More particularly to a kind of metal
The manufacture method of alloy semi-solid rheological slurry.
Background technology
Metal semi-solid forming technique is in formed solid technology and liquid condition shaping technology and powder compacting skill
The postoperative a kind of brand-new rapid metallic prototyping technique for growing up, contrasts first three forming technique, their difference
Predominantly:The previously fabricated semi solid slurry containing a large amount of amorphous dendritic morphologies tissue;And set with pressure forming
Standby straight forming.The advantage of this molding is product dense structure, and high mechanical properties, decay resistance is high.
Existing semi-solid forming technology point thixotroping shaping and rheoforging, the overwhelming majority adopts thixotroping shaping skill
Art, thixotroping shaping is referred to first melts alloy raw material, then makes semi solid slurry, then cooled and solidified into
Semi-solid blank, for the quantity needed for cutting into and storage and transport, is warmed to again before the forming
530-550 degree, carries out molding.Rheoforging refers to that to make semi solid slurry after alloy raw material is melted direct
Molding is carried out into former, the advantage of this method is to leave out a step and heats process again, reduces technique
Link, saves fuel energy, and reduces cost, this method can be manufactured with direct quantitative, be it is a kind of very
The method of preferable energy saving and cost lowering.
The content of the invention
It is an object of the invention to provide a kind of fast quantification manufactures the method (neutralisation) of semi-solid alloy slurry,
With energy saving, production cost is reduced, improve the performance of product.
The present invention is achieved by the following technical solutions;According to needed for calculating, quantitative metal alloy is obtained
Solution;Block solid-state same alloy is added, and while quick Stirring alloy solution so that alloy block is inhaled
The heat fast melt of aluminium alloy is received, former aluminium alloy also cools to rapidly 530 DEG C because losing heat
- 555 DEG C, crystallization and freezing produces solid granulates and grows dendrite arm when aluminium alloy is lowered the temperature;The stirring for applying simultaneously is broken
The growth of bad dendrite arm, and rounding nodularization is carried out to solid granulates, so as to obtain semi-solid alloy slurry.
It is an advantage of the invention that merged using high/low temperature material, because in temperature and reaching the purpose of rapid cooling, apply
Mechanical agitation carries out rounding to solid granulates, and this method has energy-conservation, consumption reduction, and every time the quantity of manufacture can
The advantages of control, reduction production cost.
Specific embodiment
Embodiment 1:300 milliliters of Aluminum Alloy A356 solution is obtained, with stirring rod by one piece 80 grams of aluminum
Alloy A356 blocks are added in solution, and are quickly stirred, and aluminium block melts completely after stirring 10 seconds,
After stirring 20 seconds, complete soln surface solidifies substantially, obtains the semi solid slurry of solid rate 90%.
Embodiment 2:350 milliliters of Aluminum Alloy A356 solution is obtained, with stirring rod by one piece 120 grams of aluminum
Alloy A356 blocks are added in solution, and are quickly stirred, and aluminium block melts completely after stirring 10 seconds,
After stirring 20 seconds, solution is imported in the mould of former, straight forming obtains any surface finish, interior
Dense structure of portion, the good foundry goods of mechanical property.
Embodiment 3:550 milliliters of Aluminum Alloy A356 solution is obtained, with stirring rod by one piece 140 grams of aluminum
Alloy A356 blocks are added in solution, and are quickly stirred, and aluminium block melts completely after stirring 10 seconds,
After stirring 20 seconds, solution is imported in the mould of former, straight forming obtains any surface finish, interior
Dense structure of portion, the good foundry goods of mechanical property
In sum, the cast(ing) surface light that semi-solid metal alloy slurry directly-forming is made is manufactured using neutralisation
Clean, dense internal organization, mechanical property is good, corrosion resistance and good.Therefore, neutralisation manufacture semi-solid alloy slurry
Material not only can be energy-saving, and reduces production cost, improve product quality, and advances semi-solid forming technology
Development.
Claims (1)
1. a kind of manufacture method of metal alloy Semi-Solid Rheological Slurry.It is characterized in that:According to calculating
It is required, obtain quantitative metal alloy solution;Add block solid-state same alloy, and while quick rotation
Turn stirring alloy solution so that alloy block absorb aluminium alloy heat fast melt, former aluminium alloy also because
530 DEG C -550 DEG C are cooled to rapidly to lose heat, and solid granulates are produced in alloy solution and crystalline substance is grown
Branch;The growth of the stirring destruction dendrite arm for applying simultaneously, and rounding nodularization is carried out to solid granulates, so as to
Obtain semi-solid alloy slurry.
Priority Applications (1)
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CN201510670861.5A CN106591608A (en) | 2015-10-16 | 2015-10-16 | Manufacturing method of semi-solid metal alloy slurry |
Applications Claiming Priority (1)
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CN201510670861.5A CN106591608A (en) | 2015-10-16 | 2015-10-16 | Manufacturing method of semi-solid metal alloy slurry |
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CN106591608A true CN106591608A (en) | 2017-04-26 |
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CN201510670861.5A Pending CN106591608A (en) | 2015-10-16 | 2015-10-16 | Manufacturing method of semi-solid metal alloy slurry |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050211407A1 (en) * | 2003-05-01 | 2005-09-29 | Spx Corporation | Semi-solid metal casting process of hypoeutectic aluminum alloys |
CN101817064A (en) * | 2009-04-24 | 2010-09-01 | 兰州理工大学 | Device and method for preparing metal semi-solid slurry |
JP2012126959A (en) * | 2010-12-15 | 2012-07-05 | Isuzu Motors Ltd | Al-Si-BASED ALLOY AND METHOD FOR PRODUCING THE SAME |
CN102560299A (en) * | 2010-12-23 | 2012-07-11 | 兰州理工大学 | Preparation method of semisolid non-dendritic magnesium-based dendritic crystal slurry of AM60B magnesium alloy |
CN104259417A (en) * | 2014-09-18 | 2015-01-07 | 珠海市润星泰电器有限公司 | Alloy modificator for preparing metal semi-solid slurry |
-
2015
- 2015-10-16 CN CN201510670861.5A patent/CN106591608A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050211407A1 (en) * | 2003-05-01 | 2005-09-29 | Spx Corporation | Semi-solid metal casting process of hypoeutectic aluminum alloys |
CN101817064A (en) * | 2009-04-24 | 2010-09-01 | 兰州理工大学 | Device and method for preparing metal semi-solid slurry |
JP2012126959A (en) * | 2010-12-15 | 2012-07-05 | Isuzu Motors Ltd | Al-Si-BASED ALLOY AND METHOD FOR PRODUCING THE SAME |
CN102560299A (en) * | 2010-12-23 | 2012-07-11 | 兰州理工大学 | Preparation method of semisolid non-dendritic magnesium-based dendritic crystal slurry of AM60B magnesium alloy |
CN104259417A (en) * | 2014-09-18 | 2015-01-07 | 珠海市润星泰电器有限公司 | Alloy modificator for preparing metal semi-solid slurry |
Non-Patent Citations (3)
Title |
---|
张鹏: "自孕育铸造法对Al,Zn,C u非铁合金组织的影响及凝固过程的研究", 《中国优秀硕士学位论文全文数据库-工程科技Ⅰ辑》 * |
李元东,等: "熔体处理温度对自孕育法制备2024变形铝合金半固态浆料的影响", 《铸造》 * |
李元东,等: "自孕育半固态制浆技术的研究", 《特种铸造及有色合金》 * |
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Application publication date: 20170426 |