Scratch resistant polybutene tubing in a kind of surface and preparation method thereof
Technical field
The invention belongs to technical field of polymer materials, and in particular to a kind of scratch resistant polybutene tubing in surface and its system
Preparation Method.
Background technology
In polyolefin pipe, polyethylene (PE) and polypropylene (PP) pipeline are widely used in Building Cooling water feedwater piping system
System, and it is all polybutene (PB) pipeline of polyolefin family, although " plastics gold " is referred to as by plastic industry, with than PE and PP
Higher bearing strength and more soft advantage easy to install, but in fact, from the beginning of 2000, PB pipelines are completely from America
With Australia market exit, present European market also has very small amount pressure-bearing plastic pipe road to manage using PB, domestic also to also have Beijing etc. few
Number area is being used to build interior heating using PB pipelines.
Polybutene (PB) pipeline is to compare with PE with PP the reason for Building Cooling water field is not widely used, PB
Pipeline is very soft, and surface is easily scratched, and due to the unique crystalline textures of PB, the part being scratched forms stress concentration, in short-term
The intensity of the interior part will drop to below the design pressure of tubing, and pipe explosion accident occurs.
Unique crystalline texture of PB provides the high calorific intensity of PB, for asking of solving that PB pipe surfaces are easily scratched
Topic, once has research using three-decker PB tubing, one layer of PUR is coated outside main body PB tubing and one layer wear-resisting poly-
Alkene coating, eventually because the mechanical property difference of wear-resistant coating and PB bodies is excessive cannot life-time service.
The content of the invention
It is an object of the invention to provide scratch resistant polybutene tubing in a kind of surface and preparation method thereof, leads in the present invention
Cross the formula to PB tubing to design so that designed PB tubing has the case hardness of close PE tubing and high surface light
Cleanliness, while forming one layer of self-lubricating layer in PB tube surfaces, reduces coefficient of friction, improves PB tube surfaces hardness and table
Face fineness, the scratch resistant performance for finally making PB tubing is greatly improved.Simultaneously the present invention can greatly accelerate the crystallization of PB resins
Speed, reduces the production cost of tubing manufacturer.The present invention is conducive to PB tubing in the extensive application in Building Cooling water field.
In order to realize foregoing invention purpose, technical scheme is as follows:
It is an object of the invention to provide a kind of scratch resistant polybutene tubing in surface, in terms of mass fraction, including organic open
0.1~1.5 part of functional stuffing after 0.1~1.5 part of agent of mouth, 97~99.8 parts of polybutene base material and surface treated, it is described
Functional stuffing is microballon light filler or glass microballoon, and described organic opening agent is oleamide or erucyl amide.
Preferably, described microballon light filler is mica iron pearl essence or Muscovitum titanium dioxide pearl essence.
The present invention selects organic opening agent and the functional master batch of increase PB case hardnesses to make special mother by mixing granulator
Grain, then adds 1%~5% special master batch, the tubing extruded to have higher case hardness, table in tubing production
Face fineness and self-lubricating coat in use.
After organic opening agent is dispersed in PB base materials, can be from the migration of trend tube surfaces, so as to form one in tube surfaces
The smooth coating of layer, effectively reduces the coefficient of friction of tube surfaces, forms protective layer, organic opening agent present invention preferably oleamide
And erucyl amide.
Improve the composition of polybutene tubing case hardness, prioritizing selection microballon light filler of the present invention.Microballon light filler it is interior
Core is Muscovitum, and outer layer is the metal-oxide of high index of refraction, can form parallel distributed multiplayer architecture in polybutene tube surfaces,
Both the surface smoothness of polybutene tubing can have been improved, tube surfaces hardness can have been increased again.If the scratch resistance of true qualities need to be produced
PB tubing, increase PB tube surfaces hardness composition prioritizing selection glass microballoon, with microballon light filler identical effect.
Another purpose of the invention is to provide a kind of preparation method of the scratch resistant polybutene tubing in surface, including following
Step:
(1) functional stuffing is surface-treated with vinyl silanes, then by the functional stuffing 0.1 after surface treatment~
0.4~4 part of 1.5 parts, 0.1~1.5 part of organic opening agent and polybutene base material are according to the mass fraction in parallel equidirectional two-screw
Pelletize is carried out at 130 DEG C~160 DEG C in comminutor, special master batch is obtained;
(2) with step (1) be obtained special master batch and PB base materials according to 130 DEG C of the proportioning that mass ratio is 1/99~5/95~
155 DEG C of extrusion PB tubing, obtained PB tubing is stood still for crystals after 8~16h, that is, obtain the scratch resistant polybutene tubing in surface.
Preferably, the step of functional stuffing after described surface treatment is surface-treated be:By vinyl silanes:Acetone:
Water is 5 according to mass ratio:94:1 ratio mix homogeneously, functional stuffing is immersed in the vinyl silane solution of mix homogeneously,
5~10min is soaked under room temperature, is filtered dry solution after the completion of immersion, that is, the functional stuffing after being surface-treated.Microballon light filler
Kernel be Muscovitum, outer layer for high index of refraction metal-oxide, can form parallel Multi-layers distributing in polybutene tube surfaces
Structure, can both improve the surface smoothness of polybutene tubing, and tube surfaces hardness can be increased again.
Oleamide and erucyl amide can form cooperative effect with microballon light filler, greatly improve produced PB tubing
Crystalline rate, crystallization time is reduced to 8~16h by the 72h of conventional PB tubing;According to other species opening agents, such as support
Bis-stearamides, the PB tubing of the surface scratch resistant that equally can be made, but the crystalline rate of PB tubing can not be significantly improved.
Preferably, described functional stuffing is microballon light filler or glass microballoon, and described microballon light filler is mica iron
Pearl essence or Muscovitum titanium dioxide pearl essence.
Preferably, described organic opening agent is oleamide or erucyl amide.
The invention has the beneficial effects as follows:The present invention is designed by formula, makes polybutene (PB) tubing have higher surface
Hardness and surface smoothness, while forming one layer of self-lubricating layer in PB tube surfaces, effective protection PB tubing is being installed and used
In be not scratched;The crystallization time of polybutene (PB) tubing can also be greatly decreased;Simultaneously the formula designed by the present invention is to PB
Original excellent physical and chemical performance does not have any damage.
Specific embodiment
With reference to instantiation, the present invention is further elucidated.It should be understood that these embodiments are merely to illustrate this
It is bright, rather than limit protection scope of the present invention.Improvement and tune that in actual applications technical staff makes according to the present invention
It is whole, still fall within protection scope of the present invention.
The equipment used except special instruction, the present invention and reagent are the art routine commercial products.
A kind of preparation method of the scratch resistant polybutene tubing in surface, comprises the following steps:
(1) functional stuffing is surface-treated with vinyl silanes, then by the functional stuffing 0.1 after surface treatment~
0.4~4 part of 1.5 parts, 0.1~1.5 part of organic opening agent and polybutene base material are according to the mass fraction in parallel equidirectional two-screw
Pelletize is carried out at 130 DEG C~160 DEG C in comminutor, special master batch is obtained;
(2) with step (1) be obtained special master batch and PB base materials according to 130 DEG C of the proportioning that mass ratio is 1/99~5/95~
155 DEG C of extrusion PB tubing, obtained PB tubing is stood, that is, obtain the scratch resistant polybutene tubing in surface.
In the examples below, PB tube-rollings are stood, after the completion of 8~16h of crystallization, as polybutene pipeline.
The following is and the present invention is further illustrated, but content not thereby limiting the invention.
Embodiment 1
A kind of preparation method of the scratch resistant polybutene tubing in surface, comprises the following steps:
(1) functional stuffing is surface-treated with VTES, then by the function after surface treatment
0.8 part of 0.1 part of filler, 0.1 part of organic opening agent and polybutene base material are according to the mass fraction in parallel equidirectional two-screw pelletize
Pelletize is carried out in machine at 130 DEG C, special master batch is obtained;
(2) it is 1 special master batch and PB base materials to be obtained according to mass ratio with step (1):99 proportioning is in PB special production lines
(Bath spy's single screw rod PB pipe production line) 130 DEG C of extrusion PB tubing, by obtained PB tube-rollings 8h is stood, that is, obtain surface
Scratch resistant polybutene pipeline.
In the present embodiment, functional stuffing selects the mica iron pearl essence of 400 mesh, and mica iron pearl essence is purchased from German promise shellfish
Your chemical pigment company produces, model DR8755,10~125 μm of pigment particle size scope, the mesh of packing material size 200~400, You Jikai
Mouth agent selects oleamide, oleamide to be purchased from the Crodamide VRX of standing grain major company of Britain, and PB base materials are purchased from Mitsui
Learn, the trade mark is P5050N, parallel equidirectional two-screw comminutor is Bath 135 type comminutors of spy.
Mica iron pearl essence is surface-treated with VTES (DOW CORNING 151), by the second of vinyl three
TMOS:Acetone:Water is 5 according to mass ratio:94:1 ratio mix homogeneously, by mica iron pearl essence mix homogeneously is immersed
In VTES solution, 5~10min is soaked under room temperature, be filtered dry solution after the completion of immersion, that is, obtained at surface
Mica iron pearl essence after reason.
Embodiment 2
A kind of preparation method of the scratch resistant polybutene tubing in surface, comprises the following steps:
(1) functional stuffing is surface-treated with VTES, then by the function after surface treatment
0.4 part of 0.2 part of filler, 0.2 part of organic opening agent and polybutene base material are according to the mass fraction in parallel equidirectional two-screw pelletize
Pelletize is carried out in machine at 130 DEG C, special master batch is obtained;
(2) it is 2 special master batch and PB base materials to be obtained according to mass ratio with step (1):98 proportioning is in PB special production lines
(Bath spy's single screw rod PB pipe production line) 130 DEG C of extrusion PB tubing, by obtained PB tube-rollings 8h is stood, that is, obtain surface
Scratch resistant polybutene pipeline.The design temperature of mould is 160 DEG C in step (1) and step (2).
In the present embodiment, functional stuffing is the mica iron pearl essence of 400 mesh, and mica iron pearl essence is purchased from German Nobel
Chemical pigment company, model DR8755,10~125 μm of pigment particle size scope, the mesh of packing material size 200~400, organic opening agent choosing
Erucyl amide is selected, erucyl amide is the Chamide ER trades mark of Changsha Hengchang.PB base materials are chemical purchased from Mitsui, and the trade mark is
P5050N, parallel equidirectional two-screw comminutor is Bath 135 type comminutors of spy.With VTES (DOW CORNING
151) the step of being surface-treated to mica iron pearl essence is same as Example 1.
Embodiment 3
A kind of preparation method of the scratch resistant polybutene tubing in surface, comprises the following steps:
(1) functional stuffing is surface-treated with VTES, then by the function after surface treatment
4 parts of 1.5 parts of filler, 1.5 parts of organic opening agent and polybutene base material are according to the mass fraction in parallel equidirectional two-screw comminutor
In carry out pelletize at 160 DEG C, obtain special master batch;
(2) it is 2 special master batch and PB base materials to be obtained according to mass ratio with step (1):98 proportioning is in PB special production lines
(Bath spy's single screw rod PB pipe production line) 155 DEG C of extrusion PB tubing, by obtained PB tube-rollings 12h is stood, that is, obtain table
The scratch resistant polybutene pipeline in face.The design temperature of mould is 160 DEG C in step (1) and step (2).
In the present embodiment, functional stuffing is microballon light filler, and microballon light filler Shi Yuetai color pearls company limited gives birth to
The anatase titanium dioxide rose-red of product, 10~60 μm of pigment particle size, the mesh of packing material size 600, organic opening agent be oleamide, oleamide
Purchased from the Crodamide VRX trades mark of standing grain major company of Britain, PB base materials are purchased from Mitsui chemistry, and the trade mark is P5050N, parallel
Parallel dual-screw comminutor is Bath 135 type comminutors of spy.With VTES (DOW CORNING 151) to Muscovitum iron shot
The step of light powder is surface-treated is same as Example 1.
Embodiment 4
A kind of preparation method of the scratch resistant polybutene tubing in surface, comprises the following steps:
(1) functional stuffing is surface-treated with VTES, then by the function after surface treatment
0.4 part of 0.2 part of filler, 0.2 part of organic opening agent and polybutene base material are according to the mass fraction in parallel equidirectional two-screw pelletize
Pelletize is carried out in machine at 130 DEG C, special master batch is obtained;
(2) it is 3 special master batch and PB base materials to be obtained according to mass ratio with step (1):97 proportioning is in PB special production lines
(Bath spy's single screw rod PB pipe production line) 130 DEG C of extrusion PB tubing, by obtained PB tube-rollings 12h is stood, that is, obtain table
The scratch resistant polybutene pipeline in face.The design temperature of mould is 160 DEG C in step (1) and step (2).
In the present embodiment, functional stuffing is microballon light filler, and microballon light filler Shi Yuetai color pearls company limited gives birth to
The anatase titanium dioxide celeste blue of product, 10~50 μm of pigment particle size, the mesh of packing material size 500, organic opening agent be erucyl amide, erucyl amide
Purchased from the Chamide ER trades mark of Changsha Hengchang, purchased from Mitsui chemistry, the trade mark is P5050N to PB base materials, parallel in the same direction pair of spiral shell
Bar comminutor is Bath 135 type comminutors of spy.Mica iron pearl essence is carried out with VTES (DOW CORNING 151)
The step of surface treatment, is same as Example 2.
Embodiment 5
A kind of preparation method of the scratch resistant polybutene tubing in surface, comprises the following steps:
(1) functional stuffing is surface-treated with VTES, then by the function after surface treatment
0.4 part of 0.2 part of filler, 0.2 part of organic opening agent and polybutene base material are according to the mass fraction in parallel equidirectional two-screw pelletize
Pelletize is carried out in machine at 130 DEG C, special master batch is obtained;
(2) it is 3 special master batch and PB base materials to be obtained according to mass ratio with step (1):97 proportioning is in PB special production lines
(Bath spy's single screw rod PB pipe production line) 130 DEG C of extrusion PB tubing, by obtained PB tube-rollings 12h is stood, that is, obtain table
The scratch resistant polybutene pipeline in face.The design temperature of mould is 160 DEG C in step (1) and step (2).
In the present embodiment, functional stuffing is glass microballoon, and glass microballoon is purchased from Tianjin according to than husky bead company limited
400 mesh glass microballoons of production, organic opening agent is erucyl amide, and erucyl amide is purchased from the Chamide ER boards of Changsha Hengchang
Number, purchased from Mitsui chemistry, the trade mark is P5050N to PB base materials, and parallel equidirectional two-screw comminutor is Bath 135 type pelletizes of spy
Machine.Mica iron pearl essence is surface-treated with VTES (DOW CORNING 151) the step of and the phase of embodiment 2
Together.
Embodiment 6
A kind of preparation method of the scratch resistant polybutene tubing in surface, comprises the following steps:
(1) functional stuffing is surface-treated with VTES, then by the function after surface treatment
2 parts of 1.5 parts of filler, 1.5 parts of organic opening agent and polybutene base material are according to the mass fraction in parallel equidirectional two-screw comminutor
In carry out pelletize at 130 DEG C, obtain special master batch;
(2) it is 5 special master batch and PB base materials to be obtained according to mass ratio with step (1):95 proportioning is in PB special production lines
(Bath spy's single screw rod PB pipe production line) 130 DEG C of extrusion PB tubing, by obtained PB tube-rollings 16h is stood, that is, obtain table
The scratch resistant polybutene pipeline in face.The design temperature of mould is 160 DEG C in step (1) and step (2).
In the present embodiment, functional stuffing is microballon light filler, and microballon light filler Shi Yuetai color pearls company limited gives birth to
The anatase titanium dioxide rose-red of product, 10~60 μm of pigment particle size, the mesh of packing material size 600, organic opening agent be erucyl amide, erucyl amide
Purchased from the Chamide ER trades mark of Changsha Hengchang, purchased from Mitsui chemistry, the trade mark is P5050N to PB base materials, parallel in the same direction pair of spiral shell
Bar comminutor is Bath 135 type comminutors of spy.Mica iron pearl essence is carried out with VTES (DOW CORNING 151)
The step of surface treatment, is same as Example 2.
Comparative example 1
The preparation method of common polybutene tubing, comprises the following steps:
98 are pressed with PB substrate resins and special color master batch:After 2 ratio mixtures, in PB special production lines (Bath spy's single screw rod
PB pipe production lines) 130 DEG C of extrusion PB tubing, obtained PB tube-rollings are stood after 72h, that is, obtain Polybutylene Pipe road
In the present embodiment, PB substrate resins select the P5050N of Mitsui Chemicals, special color masterbatch to select Mitsui Chemicals
MB50IV。
Comparative example 2
A kind of preparation method of the scratch resistant polybutene tubing in surface, comprises the following steps:
(1) functional stuffing is surface-treated with VTES, then by the function after surface treatment
0.4 part of 0.2 part of filler, 0.2 part of organic opening agent and polybutene base material are according to the mass fraction in parallel equidirectional two-screw pelletize
Pelletize is carried out in machine at 130 DEG C, special master batch is obtained;
(2) it is 3 special master batch and PB base materials to be obtained according to mass ratio with step (1):97 proportioning is in PB special production lines
(Bath spy's single screw rod PB pipe production line) 130 DEG C of extrusion PB tubing, by obtained PB tube-rollings 12h is stood, that is, obtain table
The scratch resistant polybutene pipeline in face.The design temperature of mould is 160 DEG C in step (1) and step (2).
In the present embodiment, functional stuffing is microballon light filler, and microballon light filler Shi Yuetai color pearls company limited gives birth to
The anatase titanium dioxide rose-red of product, 10~60 μm of pigment particle size, the mesh of packing material size 600, organic opening agent is purchased to support bis-stearamides
Synthesize company limited from Yichun, trade mark EBS, purchased from Mitsui chemistry, the trade mark is P5050N to PB base materials, parallel equidirectional two-screw
Comminutor is Bath 135 type comminutors of spy.
Mica iron pearl essence is surface-treated with VTES (DOW CORNING 151) the step of and enforcement
Example 2 is identical.
Comparative example 3
A kind of preparation method of the scratch resistant polybutene tubing in surface, comprises the following steps:
(1) functional stuffing is surface-treated with VTES, then by the function after surface treatment
0.4 part of 0.2 part of filler, 0.2 part of organic opening agent and polybutene base material are according to the mass fraction in parallel equidirectional two-screw pelletize
Pelletize is carried out in machine at 130 DEG C, special master batch is obtained;
(2) it is 3 special master batch and PB base materials to be obtained according to mass ratio with step (1):97 proportioning is in PB special production lines
(Bath spy's single screw rod PB pipe production line) 130 DEG C of extrusion PB tubing, by obtained PB tube-rollings 12h is stood, that is, obtain table
The scratch resistant polybutene pipeline in face.The design temperature of mould is 160 DEG C in step (1) and step (2).
In the present embodiment, functional stuffing is microballon light filler, and microballon light filler Shi Yuetai color pearls company limited gives birth to
The anatase titanium dioxide rose-red of product, 10~60 μm of pigment particle size, the mesh of packing material size 600, organic opening agent be glass microballoon, glass microballoon
Purchased from Tianjin according to the 400 mesh glass microballoons produced than husky bead company limited, PB base materials are purchased from Mitsui chemistry, the trade mark
P5050N, parallel equidirectional two-screw comminutor is Bath 135 type comminutors of spy.
Mica iron pearl essence is surface-treated with VTES (DOW CORNING 151) the step of and enforcement
Example 2 is identical.Embodiment 1~6 is as shown in table 1 with the performance test data of comparative example 1~3.
Table 1
Knowable to the test data of table 1, contrast with comparative example 1, comparative example 2 and comparative example 3, the embodiment of the present invention 1~6
PB pipe surfaces hardness and surface smoothness greatly improve, pipe outer surface coefficient of friction reduces, so as to excellent resistance to
Scratch performance.
The data that comparative example 1~3 is contrasted with the degree of crystallinity of embodiment 1~6 are as shown in table 2.
Table 2
|
Initial crystallinity |
8h degree of crystallinity |
12h degree of crystallinity |
24h degree of crystallinity |
72h degree of crystallinity |
Comparative example 1 |
1 |
10 |
18 |
22 |
55 |
Comparative example 2 |
1 |
16 |
28 |
33 |
54 |
Comparative example 3 |
0 |
18 |
28 |
40 |
55 |
Embodiment 1 |
1 |
54 |
55 |
55 |
55 |
Embodiment 2 |
0 |
48 |
56 |
56 |
56 |
Embodiment 3 |
0 |
53 |
55 |
55 |
55 |
Embodiment 4 |
1 |
43 |
56 |
56 |
56 |
Embodiment 5 |
0 |
28 |
33 |
42 |
56 |
Embodiment 6 |
1 |
55 |
55 |
55 |
55 |
Contrast with comparative example 1, comparative example 2 and comparative example 3, the crystalline rate of embodiment 1~6 is significantly improved, especially
It is embodiment 4, comparative example 2 is employed and support bis-stearamides and comparative example 3 employs glass microballoon, its PB tubing crystalline rate
It is not improved significantly.In the formula that the present invention is provided, if selecting the opening agent of other species, such as bis-stearamides have been supportted
Or glass microballoon is selected, the scratch resistance PB tubing of present invention offer equally can be provided, but due to cooperative effect cannot be formed,
To can not significantly improve the crystalline rate of PB tubing.
Therefore, the present invention is designed by formula, makes polybutene (PB) tubing have higher case hardness and any surface finish
Degree, while forming one layer of self-lubricating layer in PB tube surfaces, effective protection PB tubing is not scratched in installation and using in;Can also
The crystallization time of polybutene (PB) tubing is enough greatly decreased.
The scratch resistant polybutene tubing in a kind of surface that the present invention is provided is described in detail above, herein should
The principle and embodiment of the present invention are set forth with specific case, the explanation of above example is only intended to help and manages
The solution method of the present invention and its core concept, it is noted that to those of ordinary skill in the art, without departing from this
On the premise of bright principle, some improvement and modification can also be carried out to the present invention, these are improved and modification also falls into power of the present invention
In the protection domain that profit is required.