Concrete finishing slab and preparation method thereof
Technical field
The present invention relates to a kind of concrete finishing slab and preparation method thereof.
Background technology
It is particularly in the decorative panel of public building in existing building, based on stone decoration board.But stone material is taken, transports
Defeated and difficulty of processing is big, high cost;And stone material belongs to non-renewable resources, heavy damage ecological environment of digging up mine.Therefore, based on mixed
Coagulating the decorative panel of soil becomes the primary study object in current decorative panel field.Dislike yet with the Service Environment of concrete finishing slab
Bad, the topmost problem of current concrete finishing slab is that durability is undesirable, easily occur coming off, it is damaged the problems such as, and then
Affect its performance.
The content of the invention
Based on this, it is necessary to provide good concrete finishing slab of a kind of durability and preparation method thereof.
A kind of concrete finishing slab, including:
Concrete, the raw material of the concrete includes super high strength concrete and phase-change accumulation energy granule, institute
The mass ratio for stating phase-change accumulation energy granule and the super high strength concrete is 2%~10%;
Boundary layer, is network structure and located at the concrete;And
Decorative layer, on the boundary layer, the raw materials by weight portion meter of the decorative layer, including cement 300~550
Part, 700~950 parts of 20~40 mesh quartz sand, 240~310 parts of 40~70 mesh quartz sand, 15~22 parts of water reducer, cellulose ether
0.1~0.7 part and 190~240 parts of water.
Above-mentioned concrete finishing slab, using concrete, boundary layer and the above-mentioned decorative layer with level, improves coagulation
The intensity of native decorative panel, and then the thickness of concrete finishing slab is reduced, the thickness that can make concrete finishing slab is less than 2cm.
Phase-change accumulation energy granule is added in concrete so that the concrete of formation is sent out when temperature is higher by phase-change accumulation energy granule
Raw decalescence, when temperature is relatively low, phase change grains can be discharged heat by phase transition process again, so as to improve it certainly
The cold-resistant heat resistance of body, and then improve its durability.The concrete finishing slab is particularly suitable for interior and uses, so as to play perseverance
Determine the effect of room temperature, improve comfort level.In addition the decorative layer and concrete solidification connection fastening, it is to avoid layer and layer it
Between the adverse circumstances that cause of thermal coefficient of expansion difference under the easy to crack and problem peeled off, further increase concrete finishing slab
Intensity, reduce its breakage rate, and then improve its durability and reduce its thickness, be effectively reduced later maintenance work
Amount, reduces cost.
Wherein in one embodiment, the raw materials by weight portion meter of the decorative layer, also including 325 mesh quartz sands 290
~330 parts.
Wherein in one embodiment, the raw materials by weight portion meter of the decorative layer, also including phase-change accumulation energy granule 2~
8 parts.
Wherein in one embodiment, the boundary layer is at least one in fibrous mesh cloth and bar-mat reinforcement.
Wherein in one embodiment, the concrete is 3~8mm, and the thickness of the decorative layer is 3~5mm.
A kind of preparation method of concrete finishing slab, comprises the following steps:
The raw material of decorative layer is mixed and is poured into mould, wherein the raw materials by weight portion meter of the decorative layer, including water
300~550 parts of mud, 700~950 parts of 20~40 mesh quartz sand, 240~310 parts of 40~70 mesh quartz sand, water reducer 15~22
190~240 parts of part, 0.1~0.7 part of cellulose ether and water;
By boundary layer on the raw material of the decorative layer, the boundary layer is network structure;
The raw material of concrete is poured into into mould and is cast on the boundary layer, wherein the concrete
Raw material include the quality of super high strength concrete and phase-change accumulation energy granule, the phase-change accumulation energy granule and the super high strength concrete
Than for 2%~10%;
Solidification, removes mould, obtains the concrete finishing slab.
The preparation method of above-mentioned concrete finishing slab is simple, and the thickness of decorative layer and concrete is easy to control.
The concrete finishing slab intensity for obtaining is high, and then can reduce the thickness of concrete finishing slab.Phase-change accumulation energy is added in concrete
Granule so that the concrete of formation undergoes phase transition heat absorption when temperature is higher by phase-change accumulation energy granule, temperature compared with
When low, phase change grains can be discharged heat by phase transition process again, so as to improve the cold-resistant heat resistance of its own, be entered
And improve its durability.In addition the decorative layer and concrete solidification connection fastening, it is to avoid heat between layers
Problem easy to crack and stripping, further increases the strong of concrete finishing slab under the adverse circumstances that coefficient of expansion difference is caused
Degree, reduces its breakage rate, and then improves its durability.
Wherein in one embodiment, also include the pretreatment step that the inwall of the mould is coated releasing agent and is dried
Suddenly.
Wherein in one embodiment, the raw materials by weight portion meter of the decorative layer, also including 325 mesh quartz sands 290
~330 parts.
Wherein in one embodiment, the raw materials by weight portion meter of the decorative layer, also including phase-change accumulation energy granule 2~
8 parts.
Wherein in one embodiment, the boundary layer is at least one in fibrous mesh cloth and bar-mat reinforcement.
Description of the drawings
Fig. 1 is the flow chart of the preparation method of the concrete finishing slab of an embodiment.
Specific embodiment
For the ease of understanding the present invention, the present invention is described more fully below with reference to relevant drawings.In accompanying drawing
Give the preferred embodiment of the present invention.But, the present invention can be realized in many different forms, however it is not limited to herein
Described embodiment.On the contrary, the purpose for providing these embodiments is to make the understanding to the disclosure more saturating
It is thorough comprehensive.
The invention provides the concrete finishing slab of an embodiment.The concrete finishing slab includes concrete, boundary
Surface layer and decorative layer.
The raw material of concrete includes concrete and phase-change accumulation energy granule.The quality of phase-change accumulation energy granule and concrete
Than for 2%~10%.Phase-change accumulation energy granule is added in concrete so that the concrete of formation is in temperature compared with Gao Shitong
Cross phase-change accumulation energy granule and undergo phase transition heat absorption, when indoors temperature is relatively low, phase change grains can be released heat by phase transition process again
Release, so as to improve the cold-resistant heat resistance of its own, and then improve its durability.The concrete finishing slab is especially fitted
Use in interior, so as to play a part of constant room temperature, improve comfort level.In addition the mass content of phase-change accumulation energy granule needs tight
Lattice are controlled, it is to avoid add the intensity of excessive impact concrete.It is furthermore preferred that the quality of phase-change accumulation energy granule and concrete
Than for 3%~7%.
Preferably, the water absorption rate of hydroscopic high-molecular resin is 300-500 times.
In another embodiment, the raw material of concrete also includes hydroscopic high-molecular resin.Hydroscopic high-molecular resin
It is 2%~5% with the mass ratio of concrete.Hydroscopic high-molecular resin is added in concrete so that the xoncrete structure of formation
Layer is larger in humidity or have the environment of water in a large number to absorb moisture, and can maintain moisture and do not outflow, and can also compare
Dry environment increases the dampness of environment, and then improves the durability of concrete finishing slab.The concrete finishing slab is particularly suitable for
Interior uses, and then can preferably adjust the humidity of interior, improves comfort level.It is furthermore preferred that hydroscopic high-molecular resin and coagulation
The mass ratio of soil is 2.5%~3.5%.Preferably, hydroscopic high-molecular resin is the hydroscopic high-molecular resin through soaked process,
Hydroscopic high-molecular resin can so be made in water suction poised state, it is to avoid mix dry hydroscopic high-molecular resin with concrete
Cause it to be combined with the water in concrete and then affect the performance of concrete or because water suction volume expansion causes xoncrete structure
Layer problems of crack.It is furthermore preferred that the time of soaked process is 0.5~2h.
In another embodiment, the raw material of concrete also includes aglite.The matter of aglite and concrete
Amount is than being 2%~10%.Aglite is added in concrete so that the deadweight of the concrete of formation is reduced, and then
Improve the portability of concrete finishing slab, it is to avoid itself because deadweight causes to come off the problems such as breakage, while aglite is also
With deadening.It is furthermore preferred that the mass ratio of aglite and concrete is 3%~7%.Preferably, aglite is glass
Change microballon and at least one in granular polystyrene.It is furthermore preferred that the particle size range of aglite is 40~70 mesh.
So concrete finishing slab is by resistance to water, thermostability and mitigates the combination of many aspects such as deadweight, improves durable
Property.The concrete finishing slab is particularly well-suited to interior decoration, can increase substantially the comfort level of interior.
Preferably, concrete is super high strength concrete, and concrete is super high strength concrete structure sheaf, and then is ensured
It has preferable mechanical property and weather resistance.The concrete of grade of compressive strength C100 and the above is thought into superelevation in industry
Reinforced concrete.On the one hand because super high strength concrete intensity is high and degree of compaction is big, therefore the rupture of phase-change accumulation energy granule can be reduced
Rate, even if its rupture can also avoid the phase-change material seepage in phase-change accumulation energy granule;Another aspect super high strength concrete is due to this
Body has certain viscosity, and it need not add cellulose ether to improve viscosity, using super high strength concrete and phase-change accumulation energy granule
Directly mix, just can prevent phase-change accumulation energy granule from floating, and then ensure that it is uniformly dispersed in concrete.Preferably,
Concrete is 3~8mm.
Preferably, phase-change accumulation energy granule is phase-change microcapsule.Boundary layer is for network structure and located at concrete.Boundary
Surface layer can Concrete Structure decorative panel intensity, and then the thickness of concrete finishing slab can be reduced.In addition boundary layer is netted knot
Structure, so that concrete can be connected with decorative layer.
Preferably, boundary layer is at least one in fibrous mesh cloth and bar-mat reinforcement.
Decorative layer is on boundary layer.The raw materials by weight portion meter of decorative layer, including 300~550 parts of cement, 20~40
700~950 parts of mesh quartz sand, 240~310 parts of 40~70 mesh quartz sand, 15~22 parts of water reducer, 0.1~0.7 part of cellulose ether
And 190~240 parts of water.Wherein by taking 20~40 mesh quartz sands as an example, screen size is referred to, that is, 20~40 mesh sieves can be passed through
The quartz sand of the particle diameter in mesh screen hole.
The raw material of above-mentioned decorative layer is high with the decorative layer intensity that level is obtained, and cellulose ether can improve decorative layer each component
Between cohesive force and water retention property, and then play a part of to prevent the bleeding that ftractures and prevent.In addition the decorative layer and concrete
Structure sheaf solidification connection fastening, it is to avoid easy to crack under the adverse circumstances that thermal coefficient of expansion difference between layers is caused and stripping
From problem, further increase the intensity of concrete finishing slab, reduce its breakage rate, and then improve its durability and subtract
Little its thickness, is effectively reduced later maintenance workload, reduces cost.
It is furthermore preferred that the raw materials by weight portion meter of decorative layer, including 350~500 parts of cement, 20~40 mesh quartz sands
750~850 parts, 250~290 parts of 40~70 mesh quartz sand, 16~18 parts of water reducer, 0.4~0.6 part of cellulose ether and water 190
~220 parts.Wherein by taking 20~40 mesh quartz sands as an example, screen size is referred to, that is, 20~40 eye mesh screen sieve apertures can be passed through
Particle diameter quartz sand.
Preferably, cement is white cement.
Preferably, water reducer is polycarboxylate water-reducer.
Preferably, the raw materials by weight portion meter of decorative layer, also including 290~330 parts of 325 mesh quartz sand.Using 20~
The level of 40 mesh quartz sands, 40~70 mesh quartz sands and 325 mesh quartz sands matches somebody with somebody quartz sand, is conducive to the tightly packed of slurry component,
According to the available higher mechanical strength of theory of high packing.Secondly the mechanics that the quartz sand of this three classes particle size range is not only obtained
Performance is good, and its Financial cost is low.It is furthermore preferred that 325 mesh quartz sands are 300~310 parts.
Preferably, the raw materials by weight portion meter of decorative layer, also including 2~8 parts of phase-change accumulation energy granule.So can be further
The cold-resistant heat resistance of Concrete Structure decorative panel and the effect of its constant room temperature.Additionally, the decorative layer intensity that should match somebody with somebody level is high,
Degree of compaction is big, it is possible to decrease the rupture rate of phase-change accumulation energy granule, even if its rupture can also avoid the phase transformation material in phase-change accumulation energy granule
Material seepage;And the cellulose ether in decorative layer can improve the viscosity of decorative layer, and then can prevent phase-change accumulation energy granule from floating, protect
Card phase-change accumulation energy granule is uniformly dispersed in decorative layer.It is furthermore preferred that phase-change accumulation energy granule is 3~5 parts.It is furthermore preferred that phase transformation
The particle size range of energy storage granule is 20~40 mesh.The phase-change accumulation energy granule of the particle size range is identical with the quartz sand of maximum particle size,
And then can prevent phase-change microcapsule stress from rupturing in stirring.
In another embodiment, the raw materials by weight portion meter of decorative layer, also including 2~8 parts of hydroscopic high-molecular resin.
In another embodiment, the raw materials by weight portion meter of decorative layer, also including 2~8 parts of aglite.So can drop
The deadweight of low concrete decorative panel and the soundproof effect of Concrete Structure decorative panel.It is furthermore preferred that aglite is 3~5 parts.
Preferably, the raw materials by weight portion meter of decorative layer, also including 0.2~5 part of pigment.Pigment is added to enrich decoration
The outward appearance of layer is selected.Cellulose ether is added to improve tinctorial property of the pigment to decorative layer.It is furthermore preferred that pigment is 0.2~5
Part.
Preferably, the thickness of decorative layer is 3~5mm.
Above-mentioned concrete finishing slab, using concrete, boundary layer and the above-mentioned decorative layer with level, improves coagulation
The intensity of native decorative panel, and then the thickness of concrete finishing slab is reduced, the thickness that can make concrete finishing slab is less than 2cm.
Phase-change accumulation energy granule is added in concrete so that the concrete of formation is sent out when temperature is higher by phase-change accumulation energy granule
Raw decalescence, when temperature is relatively low, phase change grains can be discharged heat by phase transition process again, so as to improve it certainly
The cold-resistant heat resistance of body, and then improve its durability.The concrete finishing slab is particularly suitable for interior and uses, so as to play perseverance
Determine the effect of room temperature, improve comfort level.In addition the decorative layer and concrete solidification connection fastening, it is to avoid layer and layer it
Between the adverse circumstances that cause of thermal coefficient of expansion difference under the easy to crack and problem peeled off, further increase concrete finishing slab
Intensity, reduce its breakage rate, and then improve its durability and reduce its thickness, be effectively reduced later maintenance work
Amount, reduces cost.
Above-mentioned concrete finishing slab is particularly suitable for Decorative hanging board.
Fig. 1 is referred to, present invention also offers the preparation method of above-mentioned concrete finishing slab, comprises the following steps.
Step S1, the inwall of mould is coated releasing agent and be dried.Step S1 is the pre-treatment step of mould.
So be conducive to the demoulding of follow-up concrete finishing slab.If not waiting releasing agent drying just to carry out step S2 may lead
Cause releasing agent float, and then affect the demoulding be smoothed out and concrete finishing slab intensity.
Preferably, mould is PVC plastic thin plate.
Step S2, the raw material of decorative layer is mixed and is poured into mould, wherein the raw materials by weight portion meter of decorative layer, including
300~550 parts of cement, 700~950 parts of 20~40 mesh quartz sand, 240~310 parts of 40~70 mesh quartz sand, water reducer 15~22
190~240 parts of part, 0.1~0.7 part of cellulose ether and water.
Obtained decorative layer is the decorative layer of clear-water concrete effect, simple and easy with good decorative effect.
Preferably, the raw materials by weight portion meter of decorative layer, also including 290~330 parts of 325 mesh quartz sand.
Preferably, the raw materials by weight portion meter of decorative layer, also including 2~8 parts of phase-change accumulation energy granule.In another embodiment
In, the raw materials by weight portion meter of decorative layer, also including 2~8 parts of hydroscopic high-molecular resin.In another embodiment, decorative layer
Raw materials by weight portion meter, also including 2~8 parts of aglite.
Preferably, the raw materials by weight portion meter of decorative layer, also including 0.2~5 part of pigment.
Step S3, by boundary layer located at decorative layer raw material on, boundary layer is network structure.
Preferably, boundary layer is at least one in fibrous mesh cloth and bar-mat reinforcement.It is furthermore preferred that boundary layer is that cracking resistance is fine
Dimension grid cloth.
Step S4, the raw material of concrete is poured into into mould and is cast on boundary layer, wherein concrete
Raw material include that the mass ratio of concrete and phase-change accumulation energy granule, phase-change accumulation energy granule and concrete is 2%~10%.
In another embodiment, the raw material of concrete also includes hydroscopic high-molecular resin.Hydroscopic high-molecular resin
It is 2%~5% with the mass ratio of concrete.In another embodiment, the raw material of concrete also includes aglite.Gently
The mass ratio of matter aggregate and concrete is 2%~10%.
Step S5, solidification, remove mould, obtain concrete finishing slab.
It is appreciated that step S1 can be omitted.
The preparation method of above-mentioned concrete finishing slab is simple, and the thickness of decorative layer and concrete is easy to control.
The concrete finishing slab intensity for obtaining is high, and then can reduce the thickness of concrete finishing slab.Phase-change accumulation energy is added in concrete
Granule so that the concrete of formation undergoes phase transition heat absorption when temperature is higher by phase-change accumulation energy granule, temperature compared with
When low, phase change grains can be discharged heat by phase transition process again, so as to improve the cold-resistant heat resistance of its own, be entered
And improve its durability.In addition the decorative layer and concrete solidification connection fastening, it is to avoid heat between layers
Problem easy to crack and stripping, further increases the strong of concrete finishing slab under the adverse circumstances that coefficient of expansion difference is caused
Degree, reduces its breakage rate, and then improves its durability.
It is below specific embodiment.
Embodiment 1
The concrete finishing slab includes concrete, boundary layer and the decorative layer for setting gradually.
The raw material of the concrete includes super high strength concrete and phase-change microcapsule, and phase-change microcapsule and superelevation are strong
The mass ratio of concrete is 3%.Boundary layer is anti-crack fiber grid cloth.The raw materials by weight portion meter of the decorative layer, including
350 parts of white cement, 750 parts of 20~40 mesh quartz sand, 250 parts of 40~70 mesh quartz sand, 300 parts of 325 mesh quartz sand, water reducer 16
Part, 0.4 part of cellulose ether, 3 parts of phase-change microcapsule, 0.9 part of pigment and 190~240 parts of water.
The preparation method of the concrete finishing slab is as follows:
Mould is made using PVC plastic thin plate, in the inwall even application releasing agent of mould.By the raw material of decorative layer in stirring
Mix in machine, stirring after-pouring pours thickness for 3mm in mould, and vibrate and pave.Boundary layer is layed in into the original of decorative layer
On material.By the raw material of concrete in stirrer for mixing, on boundary layer, it is 4mm to pour thickness to stirring after-pouring, and
Vibrate and pave.Solidification, maintenance removes the concrete finishing slab that mould obtains shimizu finish.
Embodiment 2
The concrete finishing slab includes concrete, boundary layer and the decorative layer for setting gradually.
The raw material of the concrete includes super high strength concrete and phase-change microcapsule, and phase-change microcapsule and superelevation are strong
The mass ratio of concrete is 7%.Boundary layer is bar-mat reinforcement.The raw materials by weight portion meter of the decorative layer, including white cement 500
Part, 850 parts of 20~40 mesh quartz sand, 290 parts of 40~70 mesh quartz sand, 310 parts of 325 mesh quartz sand, 18 parts of water reducer, cellulose
220 parts of 0.6 part of ether, 5 parts of phase-change microcapsule, 3 parts of pigment and water.
The preparation method of the concrete finishing slab is as follows:
Mould is made using PVC plastic thin plate, in the inwall even application releasing agent of mould.By the raw material of decorative layer in stirring
Mix in machine, stirring after-pouring pours thickness for 4mm in mould, and vibrate and pave.Boundary layer is layed in into the original of decorative layer
On material.By the raw material of concrete in stirrer for mixing, on boundary layer, it is 5mm to pour thickness to stirring after-pouring, and
Vibrate and pave.Solidification, maintenance removes the concrete finishing slab that mould obtains shimizu finish.
Embodiment 3
The concrete finishing slab includes concrete, boundary layer and the decorative layer for setting gradually.
The raw material of the concrete includes super high strength concrete and phase-change microcapsule, and phase-change microcapsule and superelevation are strong
The mass ratio of concrete is 10%.Boundary layer is anti-crack fiber grid cloth.The raw materials by weight portion meter of the decorative layer, including
300 parts of white cement, 950 parts of 20~40 mesh quartz sand, 310 parts of 40~70 mesh quartz sand, 330 parts of 325 mesh quartz sand, water reducer 22
Part, 0.1 part of cellulose ether, 2 parts of phase-change microcapsule, 0.2 part of pigment and 190 parts of water.
The preparation method of the concrete finishing slab is as follows:
Mould is made using PVC plastic thin plate, in the inwall even application releasing agent of mould.By the raw material of decorative layer in stirring
Mix in machine, stirring after-pouring pours thickness for 5mm in mould, and vibrate and pave.Boundary layer is layed in into the original of decorative layer
On material.By the raw material of concrete in stirrer for mixing, on boundary layer, it is 3mm to pour thickness to stirring after-pouring, and
Vibrate and pave.Solidification, maintenance removes the concrete finishing slab that mould obtains shimizu finish.
Embodiment 4
The concrete finishing slab includes concrete, boundary layer and the decorative layer for setting gradually.
The raw material of the concrete includes super high strength concrete and phase-change microcapsule, and phase-change microcapsule and superelevation are strong
The mass ratio of concrete is 2%.Boundary layer is bar-mat reinforcement.The raw materials by weight portion meter of the decorative layer, including white cement 550
Part, 700 parts of 20~40 mesh quartz sand, 240 parts of 40~70 mesh quartz sand, 290 parts of 325 mesh quartz sand, 15 parts of water reducer, cellulose
240 parts of 0.7 part of ether, 8 parts of phase-change microcapsule, 5 parts of pigment and water.
The preparation method of the concrete finishing slab is as follows:
Mould is made using PVC plastic thin plate, in the inwall even application releasing agent of mould.By the raw material of decorative layer in stirring
Mix in machine, stirring after-pouring pours thickness for 3mm in mould, and vibrate and pave.Boundary layer is layed in into the original of decorative layer
On material.By the raw material of concrete in stirrer for mixing, on boundary layer, it is 8mm to pour thickness to stirring after-pouring, and
Vibrate and pave.Solidification, maintenance removes the concrete finishing slab that mould obtains shimizu finish.
Embodiment 5
Embodiment 5 is substantially the same manner as Example 1, and difference is that the raw material of the decorative layer does not contain the micro- glue of phase transformation
Capsule.
Embodiment 6
Embodiment 6 is essentially identical with the raw material and preparation method of embodiment 1, and difference is, the xoncrete structure
The raw material of layer also includes that the mass ratio of hydroscopic high-molecular resin and glass bead, hydroscopic high-molecular resin and super high strength concrete is
2.5%, the mass ratio of glass bead and super high strength concrete is 3%.The raw materials by weight portion meter of the decorative layer also includes
4 parts of 3 parts of hydroscopic high-molecular resin and glass bead.
Comparative example 1
The concrete finishing slab of comparative example 1, is only made up of concrete, its preparing raw material and preparation method and enforcement
Example 1 is identical, and the thickness of concrete floor brick is 10mm.
Comparative example 2
The concrete finishing slab of comparative example 2, substantially the same manner as Example 1, difference is, the original of concrete
Phase-change microcapsule is not contained in the raw material of material and decorative layer.
The concrete finishing slab that embodiment 1~6 is obtained, its 28 days comprcssive strength is about 50MPa.What comparative example 1 was obtained
Concrete finishing slab, its 28 days comprcssive strength is about 40MPa, the concrete finishing slab that comparative example 2 is obtained, its 28 days resistance to compression
Intensity is about 45MPa.As can be seen here, the thickness of thin of the concrete finishing slab that the embodiment of the present invention is obtained, comprcssive strength is high.
Each technical characteristic of embodiment described above can be combined arbitrarily, to make description succinct, not to above-mentioned reality
Apply all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, the scope of this specification record is all considered to be.
Embodiment described above only expresses the several embodiments of the present invention, and its description is more concrete and detailed, but and
Can not therefore be construed as limiting the scope of the patent.It should be pointed out that for one of ordinary skill in the art comes
Say, without departing from the inventive concept of the premise, some deformations and improvement can also be made, these belong to the protection of the present invention
Scope.Therefore, the protection domain of patent of the present invention should be defined by claims.