CN106582763B - A kind of catalyst, preparation method and preparing the application in oxalate - Google Patents

A kind of catalyst, preparation method and preparing the application in oxalate Download PDF

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CN106582763B
CN106582763B CN201611158283.8A CN201611158283A CN106582763B CN 106582763 B CN106582763 B CN 106582763B CN 201611158283 A CN201611158283 A CN 201611158283A CN 106582763 B CN106582763 B CN 106582763B
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catalyst
palladium
oxalate
nanometer sheet
graphene nanometer
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CN106582763A (en
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陈青松
郭国聪
唐敬筱
徐忠宁
陈毓敏
王志巧
谭洪梓
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Fujian Institute of Research on the Structure of Matter of CAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/24Nitrogen compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/30Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
    • B01J35/391Physical properties of the active metal ingredient
    • B01J35/393Metal or metal oxide crystallite size
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/30Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
    • B01J35/396Distribution of the active metal ingredient
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/16Reducing
    • B01J37/18Reducing with gases containing free hydrogen
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/36Preparation of carboxylic acid esters by reaction with carbon monoxide or formates

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  • Chemical Kinetics & Catalysis (AREA)
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Abstract

This application discloses a kind of catalyst, preparation method and preparing the application in oxalate.The catalyst includes carrier and active component, which is characterized in that the carrier includes nitrogen-doped graphene nanometer sheet, and the active component includes Technique of Nano Pd.The content of active component palladium is 0.03~2wt% in the catalyst, in CO preparing oxalate by coupling reaction technique, overcoming in the prior art CO preparing oxalate by coupling reaction catalyst disadvantages such as noble-metal-supported amount is high, oxalate space-time yield is low.

Description

A kind of catalyst, preparation method and preparing the application in oxalate
Technical field
This application involves a kind of catalyst, preparation method and the applications in oxalate preparation, belong to chemical neck Domain.
Background technique
Oxalate is important Organic Chemicals, is widely used in preparing various important chemical products, such as oxalic acid Ester hydrolysis can obtain oxalic acid, ammonification can obtain oxamides plus hydrogen can prepare ethylene glycol.CO gaseous oxidation is coupled producing oxalic ester (2CO+ 2RONO → (COOR) 2+2NO) it is committed step in " coal-ethylene glycol ", there is important industrial application value.In addition, should Technique also has important application prospect in industrial tail gas processing.Contain a large amount of CO in many industrial tail gas, it is main at present It is burning processing, if converting the CO collection in tail gas to the oxalate of high added value, energy-saving and emission-reduction not only may be implemented, also Resource can be made full use of and solve environmental problem.
Ethylene glycol is important Organic Chemicals and strategic materials, mainly for the production of polyester, fiber, explosive, and can As antifreezing agent, plasticizer and solvent etc., there is extensive use in fields such as organic synthesis, pharmacy, fragrance and coating.It is global More than 2,500 ten thousand tons of ethylene glycol annual requirement.Traditional ethylene glycol production method is mainly petroleum path, technology path production Ethylene glycol higher cost, main cause are the scarcities of higher oil price and petroleum resources.Coal resources in China relative abundance, oil starvation The national conditions of few gas determine that coal-ethylene glycol technology path and industrial applications have important strategic importance and economic value. CO coupling producing oxalic ester is the committed step that coal-ethylene glycol technology realizes that inorganic C1 is converted to organic C 2.Its tool of the technical process Have the advantages that Atom economy, reaction condition are mild, low energy consumption, environmental-friendly, equipment investment is low and good product quality.Palladium base is urged Agent has proved to be the active catalyst of this process.The catalyst reported at present is mostly using α-A12O3Or other metals Oxide is then seldom reported as carrier with efficient palladium-based catalyst prepared by carbon material carrier.The catalysis industrially used Agent Pd/ α-A12O3The load capacity of middle Pd is higher (about 2wt%), so that the catalyst cost of production ethylene glycol is significantly increased.
Therefore, using the carrier with large specific surface area, enhance the interaction of carrier and catalyst, improve catalyst Performance, reduce noble-metal-supported amount for improve oxalate production efficiency, reduce coal-ethylene glycol cost have it is important Meaning.
Summary of the invention
According to the one aspect of the application, a kind of nitrogen-doped graphene nanometer sheet load palladium effective catalyst, the catalysis are provided The content of active component palladium is 0.03~2wt% in agent, in CO preparing oxalate by coupling reaction technique, CO conversion per pass to be up to 68%, for oxalate selectivity up to 97%, oxalate space-time yield reaches 1.46gg-1(cat)·h-1(air speed 3Lg-1·h-1), when overcoming the catalyst used in prior art CO preparing oxalate by coupling reaction technique using Alpha-alumina as carrier, your gold Belong to the disadvantages such as load capacity is high, oxalate space-time yield is low.
The catalyst, including carrier and active component, which is characterized in that the carrier includes nitrogen-doped graphene nanometer Piece, the active component include Technique of Nano Pd.
Preferably, the mass percentage of the Technique of Nano Pd in the catalyst is 0.03~2wt%.It is further preferred that The mass percentage of the Technique of Nano Pd in the catalyst is 0.18~0.71wt%.
Preferably, the average grain diameter of the Technique of Nano Pd is 1~9nm.It is further preferred that the average grain diameter of the Technique of Nano Pd For 1~5nm.
Preferably, the atomicity percentage composition of nitrogen is 1~7at% in the nitrogen-doped graphene nanometer sheet.Into one Preferably, the atomicity percentage composition of nitrogen is 2~7at% to step in the nitrogen-doped graphene nanometer sheet.
Preferably, the nitrogen-doped graphene nanometer sheet with a thickness of 0.8~30nm.
According to the another aspect of the application, the method for preparing above-mentioned any catalyst is provided, is at least included the following steps:
A) graphene nanometer sheet is placed in NH3In atmosphere, is kept at 400~800 DEG C no less than 3 hours, obtain nitrogen and mix Miscellaneous graphene nanometer sheet;
B) the nitrogen-doped graphene nanometer sheet that step a) is obtained is placed in the solution containing palladium element, by ultrasonic treatment Afterwards, isolated solid phase;
C) solid phase obtained by step b) it is washed, it is dry, roast after, be placed in the atmosphere containing reducibility gas in 150~ After restoring at least 2 hours under 450 DEG C of reduction temperature, room temperature is down in the atmosphere containing reducibility gas to get described in Catalyst.
Graphene nanometer sheet can derive from commercially available in step a), can also be prepared using electrochemical method.
As an implementation, the graphene nanometer sheet is prepared using electrochemical method.Preferably, described to adopt Graphene nanometer sheet is electrochemically prepared, is at least included the following steps:
Using graphitic source as anode and cathode, sulfuric acid and/or sulfate liquor are electrolyte, in a manner of square wave, AC and DC, are led to Cross and apply 5~60V voltage, the graphitic source as electrode is subjected to electrochemical milling, further ultrasound, be filtered, washed, vacuum it is dry Dry graphene nanometer sheet to obtain the final product.
As an implementation, the graphitic source is selected from graphite rod and/or graphite paper.
As a preferred embodiment, the sulfate in lithium sulfate, sodium sulphate, ammonium sulfate at least one Kind.
As a preferred embodiment, described prepare graphene nanometer sheet using electrochemical method, include at least with Lower step:
(1) use two electrode systems, using high purity graphite paper as anode and cathode, successively with 0.1mol/L hydrochloric acid, acetone, ethyl alcohol, Ultrapure water etc. is cleaned.
(2) using the ammonium sulfate of 0.5~3mol/L as electrolyte.
(3) square-wave potential method is used, 5~60V of the upper limit, lower limit -60~-5V, 0.1~50Hz of frequency will be as electrodes Graphite paper electrolysis expands removing by sulfate radical intercalation and obtains graphene nanometer sheet suspension.
(4) further by graphene nanometer sheet suspension ultrasound, be filtered, washed, be dried in vacuo up to graphene nanometer sheet.
Preferably, step a) is that graphene nanometer sheet is placed in tube furnace, in NH3Under atmosphere, at 400~800 DEG C It is kept for 3~5 hours, obtains nitrogen-doped graphene nanometer sheet.
Preferably, ultrasonic treatment is to stir 2~18 hours in ultrasound in step b).
Preferably, the solution containing palladium element described in step b) is that the dissolution of palladium source obtains in a solvent.Further preferably Ground, the palladium source are selected from palladium chloride, palladium acetate, potassium chloropalladite, sodium chloropalladite, potassium chloropalladate, dichloro diamino palladium, dichloro four At least one of ammonia palladium, palladium nitrate, palladium acetylacetonate.It is further preferred that the solvent is selected from water, acetone, dichloromethane At least one of alkane, chloroform, methanol, ethyl alcohol, hexamethylene, dimethylformamide, benzene, toluene.
Preferably, step c) is placed in for step b) gained solid phase after washed, dry, roasting containing reducibility gas Room is down in the atmosphere containing reducibility gas behind reductase 12~8 hour under 150~450 DEG C of reduction temperature in atmosphere Temperature to get arrive the catalyst.
Preferably, the atmosphere described in step c) containing reducibility gas is selected from the mixing of hydrogen, hydrogen and inert gas Object.It is further preferred that the inert gas is nitrogen and/or argon gas.
According to the another aspect of the application, a kind of method for preparing oxalate is provided, which is characterized in that using above-mentioned any At least one of catalyst and/or at least one of the catalyst being prepared according to above-mentioned any means, pass through an oxygen Change carbon gaseous oxidation preparing oxalate by coupling reaction.
Preferably, the carbon monoxide gaseous oxidation preparing oxalate by coupling reaction is to contain an oxygen in fixed bed reactors The unstripped gas for changing carbon and nitrous acid ester is contacted with the catalyst, reaction pressure is normal pressure, reaction temperature is 90~150 DEG C Under the conditions of gas phase reaction prepare oxalate;
In the unstripped gas, the volume ratio of carbon monoxide and nitrous acid ester is 1.1~1.8;
The gas phase air speed of the unstripped gas is 2~5Lg-1·h-1
Preferably, the nitrous acid ester is methyl nitrite and/or nitrous ether (ethyl nitrite);The oxalate is dimethyl oxalate And/or diethy-aceto oxalate.
The beneficial effect of the application includes but is not limited to:
1, catalyst provided herein using electrochemical stripping and carries out the graphene nanometer sheet of N doping as carrying Body, the carrier have many advantages, such as large specific surface area, good thermal conductivity;In addition the modification of nitrogen changes the electricity of graphene nanometer sheet Minor structure enhances the alkalinity of graphene nanometer sheet, enhances the interaction of carrier and active component, improves supported catalyst Performance.
2, it is 0.03~2wt% that precious metal palladium load capacity is lower in catalyst provided herein, low under normal conditions In the 0.8wt% of carrier quality, a large amount of noble metals can be saved, significantly reduce the cost of catalyst.
3, the preparation method of catalyst provided herein, it is active in catalyst without using any surfactant Component palladium nano-particles clean surface, small-sized, particle diameter distribution is uniform, is highly dispersed at carrier graphene nanometer sheet surface, Significantly enhance CO oxidative coupling catalytic performance.
4, the method for preparing oxalate provided herein passes through carbon monoxide gas using herein described catalyst Phase oxidation preparing oxalate by coupling reaction;CO conversion per pass is up to 68%, and up to 97%, oxalate space-time yield reaches oxalate selectivity 1.46g·g-1(cat)·h-1(air speed 3Lg-1·h-1)。
Detailed description of the invention
Fig. 1 is the scanning electron microscope (SEM) photograph of graphene nanometer sheet GNP.
Fig. 2 is the transmission electron microscope picture of catalyst sample CAT-1.
Fig. 3 is the transmission electron microscope picture of Pd/GNP catalyst prepared by comparative example 1.
Specific embodiment
The application is described in detail below with reference to embodiment and attached drawing, but the application is not limited to these embodiments.
In embodiment, stereoscan photograph is shot using the JEOL-6700F type instrument of Hitachi, Ltd.
In embodiment, transmission electron microscope is shot using the TECNAI F20 type instrument of FEI Co., the U.S..
In embodiment, N content uses the ESCA-LAB type x-ray photoelectron spectroscopy of Britain VG Scienta company in sample (being abbreviated as XPS) measurement;Pd content emits light using the Ultima2 type inductively coupled plasma body of Jobin Yvon company, France Compose (being abbreviated as ICP) measurement.
In embodiment, graphite paper is purchased from lucky prosperous peace Trade Co., Ltd..
In embodiment, catalyst is evaluated by being monitored analysis to unstripped gas and the online gas-chromatography of product, in Japan It is carried out on the GC2014 type gas chromatograph of Shimadzu Corporation.
Unless otherwise specified, reagent employed in embodiment comes from commercially available, without any processing;Instrument parameter is adopted It is arranged with manufacturer's recommended.
The preparation of 1 catalyst sample of embodiment
The preparation of graphene nanometer sheet
Using two electrode systems, using high purity graphite paper as anode and cathode, successively with 0.1mol/L hydrochloric acid, acetone, ethyl alcohol, ultrapure Water is cleaned;Using the ammonium sulfate of 1mol/L as electrolyte.With square-wave potential method, upper limit 9V, lower limit -9V, frequency 10Hz, Graphite electrode is electrolysed, removing is expanded by sulfate radical intercalation and obtains graphene nanometer sheet suspension, graphene nanometer sheet is hanged Turbid ultrasound, be filtered, washed, be dried in vacuo after to get graphene nanometer sheet, be denoted as GNP.
The preparation of nitrogen-doped graphene nanometer sheet
The graphene nanometer sheet GNP of above-mentioned acquisition is placed in tube furnace, at a temperature of N doping, is passed through ammonia, is kept (N doping time) for a period of time, then in N2It is cooled to room temperature under atmosphere to get the graphene nanometer sheet of N doping is arrived, is denoted as N-GNP。
The sample number into spectrum of the graphene nanometer sheet of gained N doping and the relationship of doping temperature are as shown in table 1.
Table 1
The preparation of catalyst sample
In solution containing palladium, when solvent is organic solvent: weighing the graphene nano of the N doping of the above-mentioned preparation of 1g Piece is as carrier impregnation into solution containing palladium, and for a period of time, then heating is simultaneously ultrasonic to solvent at 50 DEG C for ultrasonic disperse Until volatilization is dry, solid phase is obtained.Further in N2400 DEG C of roasting 3h, are finally containing reproducibility under reduction temperature in atmosphere A period of time is restored in the atmosphere of gas, obtains the catalyst sample.
When containing water in solution containing palladium, in solvent: weighing the graphene nanometer sheet of the N doping of the above-mentioned preparation of 1g As carrier impregnation into solution containing palladium, ultrasonic disperse for a period of time, stirs 8h, is centrifugally separating to obtain solid phase, deionization Water washing 3 times, 80 DEG C are dried in vacuo 8 hours.Further in N2400 DEG C of roasting 3h, are finally containing under reduction temperature in atmosphere Have and restore a period of time in the atmosphere of reducibility gas, obtains the catalyst sample.
It is the number of gained catalyst sample and the graphene nanometer sheet sample number into spectrum of selected N doping, containing palladium molten Liquid, ultrasonic disperse time, the atmosphere composition containing reducibility gas, reduction temperature, the relationship of recovery time are as shown in table 2.
Table 2
Comparative example 1
It prepares catalyst Pd/GNP: weighing GNP carrier impregnation that 1g is prepared by embodiment 1 to 23.4mg palladium acetate and 20mL In the solution that acetone is made into, ultrasonic disperse 2h, then simultaneously it is mixed to obtain solid until acetone volatilization is dry for ultrasound for heating at 50 DEG C Close object.Further in N2400 DEG C of roasting 3h in atmosphere finally lead to hydrogen reducing 2h under the conditions of 300 DEG C, obtain catalyst Pd/GNP.It is 0.62wt% by the load capacity that ICP measures palladium.
2 sample characterization of embodiment
The N doping amount in graphene nanometer sheet sample N-GNP-1~N-GNP-3 of N doping is surveyed using XPS Fixed, the results are shown in Table 1.
The palladium load capacity in catalyst sample CAT-1~CAT-7 is determined using ICP, the results are shown in Table 2.
The stereoscan photograph of graphene nanometer sheet GNP is as shown in Figure 1;As seen from the figure, GNP be thickness 0.8~ The nanometer sheet of 30nm, size between 1~15 μm.
Catalyst sample CAT-1~CAT-7 is characterized using transmission electron microscope, the results show that N doping greatly improves The dispersion degree of active component palladium, palladium grain diameter is uniform, average grain diameter is between 1~9nm.It is typical generation with sample CAT-1 Table, transmission electron microscope photo is as shown in Fig. 2, as seen from Figure 2, the graphene that palladium nano-particles are highly dispersed at N doping is received Rice piece surface, Pd particle size distribution is uniform, average grain diameter 3.6nm.
Comparative example Pd/GNP is characterized using transmission electron microscope, as a result as shown in Figure 3.As seen from the figure, Pd Nano particle is highly dispersed at carrier surface, and compared with sample CAT-1, nanoparticle size is larger (average grain diameter 6.2nm), grain Diameter distribution is more inhomogenous.
3 catalyst sample of embodiment is used to prepare the reaction evaluating of oxalate
Catalyst sample CAT-1~CAT-7, comparative example Pd/GNP are respectively placed in fixed bed reactors, applied It is reacted in CO gaseous oxidation preparing oxalate coupling reaction, includes CO and methyl nitrite in unstripped gas, CO and methyl nitrite flow Volume ratio is 1.4, and the gas phase air speed of unstripped gas is 3Lg-1·h-1, reaction temperature is 130 DEG C, reaction pressure 0.1Mpa, former Expect that gas and product are monitored analysis by online gas-chromatography, reaction result is shown in Table 3.
Table 3
Comparative example is compared with the catalyst sample that technical scheme provides it can be seen from data in table 3, when In the approximate situation of palladium load capacity (compared with CAT-4), CO conversion per pass is far below CAT-4, even lower than Pd load capacity The only CAT-3 of 0.18wt%.It can be seen that according to the catalyst of technical scheme preparation precious metal palladium dosage can be being saved Meanwhile greatly improving CO conversion per pass and oxalate yield.
The above is only several embodiments of the application, not does any type of limitation to the application, although this Shen Please disclosed as above with preferred embodiment, however not to limit the application, any person skilled in the art is not taking off In the range of technical scheme, a little variation or modification are made using the technology contents of the disclosure above and is equal to Case study on implementation is imitated, is belonged in technical proposal scope.

Claims (9)

1. a kind of catalyst, including carrier and active component, which is characterized in that the carrier includes nitrogen-doped graphene nanometer Piece, the active component include Technique of Nano Pd;
The catalyst is used to prepare oxalate;
The mass percentage of the Technique of Nano Pd in the catalyst is 0.03~2wt%.
2. catalyst according to claim 1, which is characterized in that the average grain diameter of the Technique of Nano Pd is 1~9nm.
3. catalyst according to claim 1, which is characterized in that the original of nitrogen in the nitrogen-doped graphene nanometer sheet Subnumber percentage composition is 1~7at%.
4. catalyst according to claim 3, which is characterized in that the nitrogen-doped graphene nanometer sheet with a thickness of 0.8 ~30nm.
5. the method for preparing any one of the Claims 1-4 catalyst, at least includes the following steps:
A) graphene nanometer sheet is placed in NH3In atmosphere, is kept at 400~800 DEG C no less than 3 hours, obtain N doping graphite Alkene nanometer sheet;
B) the nitrogen-doped graphene nanometer sheet that step a) is obtained is placed in the solution containing palladium element, after ultrasonic treatment, Isolated solid phase;
C) solid phase obtained by step b) it is washed, it is dry, roast after, be placed in the atmosphere containing reducibility gas in 150~450 DEG C Reduction temperature under restore at least 2 hours after, room temperature is down in the atmosphere containing reducibility gas to get to the catalysis Agent.
6. according to the method described in claim 5, it is characterized in that, the graphene nanometer sheet is prepared into using electrochemical method It arrives.
7. according to the method described in claim 5, it is characterized in that, the solution containing palladium element is that palladium source is dissolved in solvent In obtain;
The palladium source is selected from palladium chloride, palladium acetate, potassium chloropalladite, sodium chloropalladite, potassium chloropalladate, dichloro diamino palladium, dichloro At least one of four ammonia palladiums, palladium nitrate, palladium acetylacetonate;
The solvent is in water, acetone, methylene chloride, chloroform, methanol, ethyl alcohol, hexamethylene, dimethylformamide, benzene, toluene At least one.
8. a kind of method for preparing oxalate, which is characterized in that using in the described in any item catalyst of Claims 1-4 It is at least one and/or according at least one of the catalyst that any one of claim 5 to 7 the method is prepared, pass through Carbon monoxide gaseous oxidation preparing oxalate by coupling reaction.
9. according to the method described in claim 8, it is characterized in that, the carbon monoxide gaseous oxidation preparing oxalate by coupling reaction is In fixed bed reactors, the unstripped gas containing carbon monoxide and nitrous acid ester is contacted with the catalyst, is in reaction pressure Gas phase reaction prepares oxalate under conditions of normal pressure, reaction temperature are 90~150 DEG C;
In the unstripped gas, the volume ratio of carbon monoxide and nitrous acid ester is 1.1~1.8;
The gas phase air speed of the unstripped gas is 2~5Lg-1·h-1
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CN114308107B (en) * 2021-12-27 2023-12-05 西北化工研究院有限公司 Graphene-based nitrogen-doped hierarchical pore carbon supported palladium catalyst and preparation method and application thereof
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