CN106582051A - Evaporator and evaporating system applying same - Google Patents
Evaporator and evaporating system applying same Download PDFInfo
- Publication number
- CN106582051A CN106582051A CN201710070952.4A CN201710070952A CN106582051A CN 106582051 A CN106582051 A CN 106582051A CN 201710070952 A CN201710070952 A CN 201710070952A CN 106582051 A CN106582051 A CN 106582051A
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- Prior art keywords
- vaporizer
- steam
- group
- water
- distributing plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/22—Evaporating by bringing a thin layer of the liquid into contact with a heated surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/26—Multiple-effect evaporating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/30—Accessories for evaporators ; Constructional details thereof
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Abstract
The invention discloses an evaporator and an evaporating system applying the same. The evaporator comprises a housing, an upper end cover, a lower end cover, an upper porous water distributing plate and a lower porous water distributing plate. Seamless tubes are fixed between the upper porous water distributing plate and the lower porous water distributing plate in a spaced manner. The evaporator defines the quantity, pipe diameter and length of the seamless tubes through a liquid waste output needed to be treated, so that the waste liquid flows downward along the tube walls appropriately, and are neither crystallized or fall to the bottom quickly, and the concentrating and evaporating effect is excellent. In addition, the upper porous water distributing plate is a graphite carbon plate which is high in strength. After the upper porous water distributing plate is heated, the anti-cracking property is high, so that the service life of the evaporator is prolonged. Therefore, the waste liquid and waste gas concentrating effect of a single-effect or multi-effect evaporating system using the evaporator is good, and the service life is long.
Description
Technical field
The invention belongs to evaporation concentration technique field, at more particularly to a kind of evaporation and concentration for waste gas or salt bearing liquid wastes
The vaporizer of reason and the vapo(u)rization system using the vaporizer.
Background technology
Membrane evaporator (Thin film evaporator) is a class of vaporizer, and feature is feed liquid along heating tube
Wall is conducted heat and is evaporated in membranaceous flowing, and advantage is that heat transfer efficiency is high, and evaporation rate is fast, and residence time of material is short, therefore
It is particularly suitable for the evaporation of heat-sensitive substance.Membrane evaporator unit is by vaporizer, vapour liquid separator, three parts of preheater and
Dump separator composition, the features such as such vaporizer has big production capacity, efficiency high, short material heated time, it is adaptable to
The weak solution concentration of the industries such as pharmacy, food, chemical industry.It is different according to film forming reason and flow direction, can be divided into climbing film evaporator,
Falling film evaporator, luwa evaporator three types.
Wherein falling film evaporator mostly is falling-film tubular heat exchanger, and such vaporizer has that production capacity is big, efficiency high, thing
The features such as material heated time is short, but this kind equipment is to the treating capacity of waste liquid or waste gas and no limit such as the length of tubulation and caliber
It is fixed, often result in waste liquid or waste gas does not flow to ttom of pipe and is just evaporated, crystallize on tube wall, or fail abundant evaporation and concentration just rapidly
Ttom of pipe is flowed, poor processing effect is all caused;And, this kind equipment adopts stainless steel making with material contact portion, although no
Rust steel has good decay resistance, durable in use, also complies with medicine hygienic requirements, but upper porous water distributing plate and external steaming
When vapour is contacted, the temperature difference is larger, and environment is more severe, and porous water distributing plate easily ftractures, and reduces the service life of equipment;In addition, vapour-liquid
Gas-liquid separation in separator can produce substantial amounts of foam, and existing foam removal net is exactly layer of metal net, and foam removal effect is poor, affect gas
Liquid separating effect.
In order to overcome disadvantages mentioned above, the positive innovation research of the present inventor, to creating a kind of new vaporizer and making
With the vapo(u)rization system of the vaporizer.
The content of the invention
The invention mainly solves the technical problem of a kind of vaporizer and the vapo(u)rization system using the vaporizer are provided, the steaming
Send out quantity, caliber and length that device limits seamless pipe by the waste liquid amount of required process, it is ensured that waste liquid is rightly along pipe
Wall is flowed down, and both will not be crystallized, and also will not rapidly drop to bottom, and concentration and evaporation effect is good, and porous water distributing plate is gone up in addition using high-strength
The graphite carbon plate of degree, after being heated, anti-cracking ability is strong, and then improves the service life of vaporizer, so using the vaporizer
An effect or the waste liquid of multi-effect evaporation system, waste gas evaporation and concentration effect it is strong, long service life.
To solve above-mentioned technical problem, one aspect of the present invention is:A kind of vaporizer, including shell are provided
Body, the upper end for being fixed on the housing and the upper end cover for raising up and it is fixed on the lower end of the housing and downwardly convex
Bottom end cover;Upper and lower end in the housing is respectively equipped with porous water distributing plate and lower porous water distributing plate, and the upper porous water distribution
Plate be arranged in parallel with the lower porous water distributing plate, and between the upper porous water distributing plate and the lower porous water distributing plate many are fixed with
Vertical seamless pipe, all seamless pipes are parallel and are intervally arranged;The upper end is covered with water inlet, and the lower end is covered with soda pop
Outlet;The housing is provided with spacer, and the spacer has steam inlet and condensation-water drain;
The length of the seamless pipe is 4-6m;
The quantity of the seamless pipe is 30-55 roots;
The seamless pipe is DN25-DN50 pipes.
Further say, the seamless pipe is DN32 pipes.
Further say, the upper porous water distributing plate is graphite carbon plate.
Further say, the seamless pipe is gapless stainless steel tube or seamless plastic tube.
Further say, on the housing or bottom end cover of the vaporizer turnover plate type liquid level meter or observation window are additionally provided with.
Furthermore, a kind of vapo(u)rization system using described vaporizer, including according to liquid waste processing flow process successively
The vaporizer group of connection, condenser, crystallizer and centrifuge, the vaporizer group is provided with least one set, evaporates described in some groups
Connect between device group;Each described vaporizer group includes the vaporizer and steam-water separator, and the steam-water separator has vapour
Water inlet, steam (vapor) outlet and outlet, the soda pop outlet of the vaporizer and the soda pop inlet communication of the steam-water separator, institute
State between vaporizer group, between the vaporizer group and the condenser, it is between the condenser and the crystallizer and described
By pipeline communication between crystallizer and the centrifuge, the pipeline is provided with water pump.
Further say, the soda pop import of the steam-water separator is located at upper end, upper end and position in the steam-water separator
Foam removal net is provided with below the soda pop import, the foam removal net is formed by the filling of rustless steel pompon.
Further say, the evaporator system includes the first vaporizer group, the second vaporizer group and the being sequentially connected in series
Three vaporizer groups.
Further say, the steam inlet steam-out (SO) source of the vaporizer of the first vaporizer group, the steaming afterwards
The steam inlet for sending out the vaporizer of device group is all connected with the steam (vapor) outlet of the steam-water separator of a vaporizer group thereon.
The invention has the beneficial effects as follows:Advantages of the present invention at least have it is following some:
First, vaporizer of the invention limits quantity, caliber and the length of seamless pipe by the waste liquid amount of required process, it is ensured that
Waste liquid is rightly flowed down along tube wall, both will not be crystallized, and also will not rapidly drop to bottom, and concentration and evaporation effect is good, efficiency
It is high;
2nd, the upper porous water distributing plate of vaporizer of the invention is the graphite carbon plate of high intensity, and upper porous water distributing plate will be subject to
The percussion of cold water and vapourss, working environment is very severe, compared to traditional corrosion resistant plate, not only with good resistance to
Corrosive nature and property durable in use, and anti-cracking ability of being heated is strong, long service life, and then lower use cost;
3rd, it is traditional because gas-liquid separation can produce substantial amounts of foam in the steam-water separator of vapo(u)rization system of the invention
Foam removal net is one layer of net, and foam removal effect is poor, and the present invention fills on the web one layer of rustless steel pompon, is prevented effectively from
Concentrated solution is up altered, and greatly strengthen foam removal effect;
4th, when vapo(u)rization system of the invention is multi-effect evaporation system, the external high-temperature steam of the first vaporizer group, and afterwards
Vaporizer group all makes full use of the steam that previous vaporizer group Jing steam-water separator sub-argument goes out, can effectively utilizes heat energy, reduce energy
Consumption, reduces production cost;
5th, vaporizer of the invention is additionally provided with turning over type liquid level meter or observation window, can observe liquid level and go out liquid situation, different
Take measures in time when often, improve the safety of equipment operation.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention,
And can be practiced according to the content of description, below with presently preferred embodiments of the present invention and coordinate accompanying drawing describe in detail as after.
Description of the drawings
Fig. 1 is the overall structure diagram of the vaporizer of the present invention;
Fig. 2 is the internal structure schematic diagram of the vaporizer of the present invention;
Fig. 3 is the structural representation of embodiments of the invention 2;
Each several part labelling is as follows in accompanying drawing:
Vaporizer 100, housing 101, upper end cover 102, bottom end cover 103, upper porous water distributing plate 104, lower porous water distributing plate
105th, seamless pipe 106, spacer 107, observation window 108, water inlet 109, condensation-water drain 110, the outlet of steam inlet 111, soda pop
112nd, steam-water separator 200, water pump 300, condenser 400, crystallizer 500, centrifuge 600, the first vaporizer group 1, second are steamed
Send out the vaporizer group 3 of device group 2 and the 3rd.
Specific embodiment
The specific embodiment of the present invention is illustrated below by way of particular specific embodiment, those skilled in the art can be by this
Content disclosed in description understands easily advantages of the present invention and effect.The present invention can also other different modes give
Implement, i.e. under the scope of disclosed without departing substantially from this, different modifications can be given and changed.
Embodiment 1:A kind of vaporizer 100, as depicted in figs. 1 and 2, including housing 101, is fixed on the housing 101
Upper end and the upper end cover 102 for raising up and the lower end for being fixed on the housing 101 and downwardly convex bottom end cover 103;Institute
State the upper and lower end in housing 101 and be respectively equipped with porous water distributing plate 104 and lower porous water distributing plate 105, and the upper porous water distribution
Plate 104 be arranged in parallel with the lower porous water distributing plate 105, the upper porous water distributing plate 104 and the lower porous water distributing plate 105 it
Between be fixed with many vertical seamless pipes 106, all seamless pipes 106 are parallel and are intervally arranged;The upper end cover 102 is provided with into water
Mouth 109, the bottom end cover 103 is provided with soda pop outlet 112;The housing 101 is provided with spacer 107, and the spacer 107 has steam
Import 111 and condensation-water drain 110;
The length of the seamless pipe is 4-6m;
The quantity of the seamless pipe is 30-55 roots;
The seamless pipe is DN25-DN50 pipes.
Preferably, the seamless pipe 106 is DN32 pipes.
The quantity and length of the seamless pipe, needs waste liquid amount setting to be processed, for example according to the unit interval:
1 ton of waste liquid is processed per hour, needs the DN32 pipes that 32 4m length is set;
2 tons of waste liquids are processed per hour, need the DN32 pipes that 40 5m length is set;
3 tons of waste liquids are processed per hour, need the DN32 pipes that 50 6m length is set.
The upper porous water distributing plate 104 is graphite carbon plate.
The seamless pipe 106 is gapless stainless steel tube or seamless plastic tube.
Turnover plate type liquid level meter or observation window 108 are additionally provided with the housing 101 or bottom end cover 103 of the vaporizer 100.
Embodiment 2:A kind of vapo(u)rization system of the vaporizer described in use embodiment 1, as shown in Figure 3 (hollow arrow is steaming
Steam flow is to filled arrows are soda pop or current direction), including the vaporizer group, the condenser that are sequentially connected according to liquid waste processing flow process
400th, crystallizer 500 and centrifuge 600, the vaporizer group is provided with three groups, connects between vaporizer group described in three groups;Each institute
Vaporizer group is stated including the vaporizer 100 and steam-water separator 200, the steam-water separator 200 has soda pop import, steam
Outlet and outlet, the soda pop outlet 112 of the vaporizer 100 and the soda pop inlet communication of the steam-water separator 200, it is described
Between vaporizer group, between the vaporizer group and the condenser 400, between the condenser 400 and the crystallizer 500
By pipeline communication and the crystallizer 500 and the centrifuge 600 between, the pipeline is provided with water pump 300.
The soda pop import of the steam-water separator 200 is located at upper end, upper end and positioned at described in the steam-water separator 200
Foam removal net is provided with below soda pop import, the foam removal net is formed by the filling of rustless steel pompon.
The evaporator system includes the first vaporizer group 1, the second vaporizer group 2 and the 3rd vaporizer group being sequentially connected in series
3。
The steam-out (SO) source of steam inlet 111 of the vaporizer 100 of the first vaporizer group 1, the vaporizer afterwards
The steam inlet 111 of the vaporizer 100 of group all connects with the steam (vapor) outlet of the steam-water separator 200 of a vaporizer group thereon
Connect.
Embodiment 3:Structure is same as Example 2, and difference is, a kind of vapo(u)rization system using the vaporizer,
Including the vaporizer group, condenser 400, crystallizer 500 and the centrifuge 600 that are sequentially connected according to liquid waste processing flow process, the steaming
Send out device group and be provided with one, connect between the vaporizer group;The vaporizer group includes the vaporizer 100 and steam-water separator
200, between the vaporizer group and the condenser 400, between the condenser 400 and the crystallizer 500 and the knot
By pipeline communication between brilliant device 500 and the centrifuge 600, the pipeline is provided with water pump 300.
Embodiment 4:Structure is same as Example 2, and difference is, a kind of vapo(u)rization system using the vaporizer,
Including the vaporizer group, condenser 400, crystallizer 500 and the centrifuge 600 that are sequentially connected according to liquid waste processing flow process, the steaming
Send out device group and be provided with two, connect between the vaporizer group;The vaporizer group includes the vaporizer 100 and steam-water separator
200, between the vaporizer group, between the vaporizer group and the condenser 400, the condenser 400 and the crystallization
By pipeline communication and the crystallizer 500 and the centrifuge 600 between device 500, the pipeline is provided with water pump
300。
The operation principle and the course of work of the present invention is as follows:
Waste liquid is pumped into vaporizer by water pump, is flowed down by the tube wall of upper porous water distributing plate water distribution tailing edge seamless pipe, together
When steam-out (SO) enter spacer, waste liquid and steam carry out heat exchange, condensed water are formed after steam heat release, by condensed water discharge outlet
To special collection device, meanwhile, evaporation and concentration after waste liquid heat absorption, overflow enters steam-water separation chamber, and the waste liquid after concentration is dividing
Gas-liquid separation is carried out from room, gas enters the vaporizer of next vaporizer group and is used as thermal source, and the liquid after separation is in water pump
The lower vaporizer for entering a vaporizer group of effect, continues in the same way evaporation and concentration, until through three vaporizer groups
Condense into condenser afterwards, crystallize into crystallizer after condensation, centrifuge is entered back into after crystallization, then packing outward transport.
Additionally, steam-water separator, condenser, crystallizer, centrifuge and water pump are all prior art, therefore do not repeat.
Embodiments of the invention are the foregoing is only, the scope of the claims of the present invention is not thereby limited, it is every using this
The equivalent structure that bright description and accompanying drawing content are made, or other related technical fields are directly or indirectly used in, in the same manner
It is included within the scope of the present invention.
Claims (9)
1. a kind of vaporizer, it is characterised in that:Including housing, the upper end cover that is fixed on the upper end of the housing and raises up with
And it is fixed on the lower end of the housing and downwardly convex bottom end cover;Upper and lower end in the housing is respectively equipped with porous cloth
Water plate and lower porous water distributing plate, and the upper porous water distributing plate be arranged in parallel with the lower porous water distributing plate, the upper porous cloth
Many vertical seamless pipes are fixed between water plate and the lower porous water distributing plate, all seamless pipes are parallel and are intervally arranged;Institute
State upper end and be covered with water inlet, the lower end is covered with soda pop outlet;The housing is provided with spacer, and there is the spacer steam to enter
Mouth and condensation-water drain;
The length of the seamless pipe is 4-6m;
The quantity of the seamless pipe is 30-55 roots;
The seamless pipe is DN25-DN50 pipes.
2. vaporizer according to claim 1, it is characterised in that:The seamless pipe is DN32 pipes.
3. vaporizer according to claim 1, it is characterised in that:The upper porous water distributing plate is graphite carbon plate.
4. vaporizer according to claim 1, it is characterised in that:The seamless pipe is gapless stainless steel tube or seamless plastics
Pipe.
5. vaporizer according to claim 1, it is characterised in that:It is additionally provided with the housing or bottom end cover of the vaporizer and turns over
Board-like liquid level meter or observation window.
6. a kind of usage right requires the vapo(u)rization system of the vaporizer described in 1, it is characterised in that:Including according to liquid waste processing flow process
Vaporizer group, condenser, crystallizer and the centrifuge being sequentially connected, the vaporizer group is provided with least one set, described in some groups
Connect between vaporizer group;Each described vaporizer group includes the vaporizer and steam-water separator, the steam-water separation utensil
There are soda pop import, steam (vapor) outlet and outlet, the soda pop outlet of the vaporizer and the soda pop import of the steam-water separator connect
It is logical, between the vaporizer group, between the vaporizer group and the condenser, between the condenser and the crystallizer and
By pipeline communication between the crystallizer and the centrifuge, the pipeline is provided with water pump.
7. vapo(u)rization system according to claim 6, it is characterised in that:The soda pop import of the steam-water separator is located at upper
End, upper end and foam removal net is provided with the steam-water separator below the soda pop import, and the foam removal net is by rustless steel
Pompon filling is formed.
8. vapo(u)rization system according to claim 6, it is characterised in that:The evaporator system includes first for being sequentially connected in series
Vaporizer group, the second vaporizer group and the 3rd vaporizer group.
9. vapo(u)rization system according to claim 6, it is characterised in that:The steam of the vaporizer of the first vaporizer group enters
Mouthful steam-out (SO) source, the steam inlet of the vaporizer of the vaporizer group afterwards all with the soda pop of a vaporizer group thereon
The steam (vapor) outlet connection of separator.
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CN201710070952.4A CN106582051A (en) | 2017-02-09 | 2017-02-09 | Evaporator and evaporating system applying same |
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CN201710070952.4A CN106582051A (en) | 2017-02-09 | 2017-02-09 | Evaporator and evaporating system applying same |
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CN201710070952.4A Pending CN106582051A (en) | 2017-02-09 | 2017-02-09 | Evaporator and evaporating system applying same |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107126720A (en) * | 2017-06-14 | 2017-09-05 | 苏州淳和环境科技有限公司 | Environmental protection evaporator and the double-effect evaporation system using the evaporator |
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CN107126720A (en) * | 2017-06-14 | 2017-09-05 | 苏州淳和环境科技有限公司 | Environmental protection evaporator and the double-effect evaporation system using the evaporator |
CN107126720B (en) * | 2017-06-14 | 2023-09-08 | 湖北神海机械科技有限公司 | Environment-friendly evaporator and double-effect evaporation system using same |
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