CN106571249A - Production line of special surface-mounted capacitor bases for automotive electronics - Google Patents
Production line of special surface-mounted capacitor bases for automotive electronics Download PDFInfo
- Publication number
- CN106571249A CN106571249A CN201610969893.XA CN201610969893A CN106571249A CN 106571249 A CN106571249 A CN 106571249A CN 201610969893 A CN201610969893 A CN 201610969893A CN 106571249 A CN106571249 A CN 106571249A
- Authority
- CN
- China
- Prior art keywords
- metal base
- production line
- base band
- metal
- band
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/32—Moulds having several axially spaced mould cavities, i.e. for making several separated articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3002—Superstructures characterized by combining metal and plastics, i.e. hybrid parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
Abstract
The invention relates to a production line of special surface-mounted capacitor bases for automotive electronics. The production line includes a belt releasing roller, an injection mould, a stamping mould and a belt collection roller; the belt releasing roller is wound with a metal base belt; molding openings are formed in the metal base belt; metal contacts adopted as capacitor base electrodes are arranged in the molding openings; the metal contacts are connected with the side walls of the molding openings; the metal base belt is unwound by the belt releasing roller and sequentially passes through the injection mould for molding plastic bases on the metal contacts, and the stamping mould used for stamping finished capacitor bases on the molding openings of the metal base belt so as to separate the finished capacitor bases from the molding openings of the metal base belt, and finally is wound by the belt collection roller; and the belt collection roller is driven by a stepping motor or a servo motor to realize the winding of the metal base belt. According to the production line of the special surface-mounted capacitor bases for automotive electronics of the invention, the injection mould and the stamping mould are integrated on the same production line; and continuous production can be realized through the intermittent feeding of the metal base belt, and therefore, production efficiency can be improved.
Description
Technical field
The invention belongs to automobile production equipment technical field, refers in particular to a kind of special paster capacitance base production of automotive electronics
Line.
Background technology
The special paster capacitance base of existing automotive electronics typically first passes through injection molded in a bit of metal base band
On, then metal base band is moved to pressing equipment, electric capacity base is departed from from metal base band by punching press;The production method
Not only artificial, place occupancy is more, and produces discontinuous, and production efficiency is relatively low.
The content of the invention
It is an object of the invention to provide a kind of special paster capacitance base production line of automotive electronics, by injection mold, punching press
Mould is integrated on same production line, unreeling and winding by strip metal base band, realizes continuous production, improves production
Efficiency.
The object of the present invention is achieved like this:The special paster capacitance base production line of a kind of automotive electronics, including successively
The release band roll of setting, injection mold, stamping mold, belt-retracting roller, release band roll is wound with metal base band, and metal base band is provided with molding
Mouthful, the metal contact as electric capacity base electrode is provided with molding port, metal contact is connected with molding port side wall;
Metal base band is unreeled by release band roll, sequentially pass through for the injection mold of moulding plastics base in metal contact,
For finished product electric capacity base to be punched the stamping mold of disengaging from the molding port of metal base band;
It is last to be wound by belt-retracting roller;
Belt-retracting roller is driven to realize the winding of metal base band by motor or servomotor.
Preferably, the molding port is arranged with two rows in parallel on metal base band.
Preferably, the injection mold includes upper mould and lower mould, and being formed with after upper mould and lower mould matched moulds can be in metal base band
Last time molds the die cavity of the paster capacitance base of more than four.
Preferably, being formed with after described upper mould and lower mould matched moulds can once mold 16 pasters on metal base band
The die cavity of electric capacity base.
Preferably, the charge for containing the paster capacitance base that stamping mold is gone out is provided with the downside of the stamping mold
Frame.
Preferably, two sides of the metal base band are evenly equipped with respectively row's pilot hole, and side is all provided with before and after injection mold
Guide gear is equipped with, two circles arranged on guide gear are oriented to tooth and are engaged with the pilot hole of the side of metal base band two thinks metal
The mobile guide of base band.
Preferably, two sides of the metal base band are evenly equipped with respectively row's pilot hole, and side is all provided with before and after stamping mold
Guide gear is equipped with, two circles arranged on guide gear are oriented to tooth and are engaged using as gold with the pilot hole of the side of metal base band two
The mobile guide of category base band.
Preferably, feeding handle mechanical hand is additionally provided with production line, feeding handle mechanical hand relative injection mould is moved back and forth, and is used
In the material handle for taking out generation on metal base band after the injection mold demoulding..
Preferably, the feeding handle mechanical hand is arranged side by side with injection mold.
Preferably, the upside or downside of the metal base band is provided with the sensor of detection metal base band displacement, sensing
The displacement signal of metal base band is passed to PLC by device, and by PLC injection mold, stamping mold, stepping electricity are controlled
Machine or servomotor, the action of feeding handle mechanical hand.
The present invention is prominent and beneficial compared to existing technology to be had the technical effect that:
1st, injection mold is completed after injection, and metal base band flows directly into stamping mold punching press, reduces intermediate semi-finished products and exists
The circulation in workshop, reduces the space hold of workshop semifinished product, accelerates rhythm of production, while reducing human configuration, improves
Production efficiency;
2nd, the mould structure of a multi-cavity mold causes each feed energy of metal base band to produce multiple electric capacity bases, output efficiency
It is high.
Description of the drawings
Fig. 1 is the structure chart of production line gold of the present invention;
Fig. 2 is the schematic diagram of metal base band of the present invention;
Fig. 3 is the material handle structure figure that injection mold of the present invention is produced.
Reference:1st, metal base band;1a, molding port;1b, metal contact;1c, pilot hole;1d, plastic feet;2nd, put
Band roller;3rd, injection mold;3a, material handle;4th, stamping mold;5th, sensor;6th, belt-retracting roller;7th, motor;8th, feeding handle mechanical hand;9、
Material-containing basket;10th, guide gear.
Specific embodiment
Below in conjunction with the accompanying drawings with specific embodiment, the invention will be further described, referring to Fig. 1-3:
As shown in figure 1, a kind of special paster capacitance base production line of automotive electronics, including the release band roll 2, note that set gradually
Mould 3, stamping mold 4, belt-retracting roller 6, release band roll 2 is wound with metal base band 1;As shown in Fig. 2 parallel on metal base band 1 set
There are two row molding port 1a, metal contact 1b as electric capacity base electrode, metal contact 1b and molding port are provided with molding port 1a
The wall connection of 1a sides.
Metal base band 1 is unreeled by release band roll 2, is sequentially passed through for the injection of the moulding plastics base 1d in metal contact 1b
Mould 3, the stamping mold 4 for finished product electric capacity base to be punched disengaging from the molding port 1a of metal base band 1, finally by take-up
Roller 6 winds;Belt-retracting roller 6 is driven to realize the winding of metal base band 1 by motor 7 or servomotor 7, and realizes that interval is dynamic
Make, to ensure a cycle of operation of injection mold (3) and stamping mold (4).Injection mold 3 is provided with side by side feeding handle mechanical hand
8, the relative injection mould 3 of feeding handle mechanical hand 8 is moved back and forth, and after molding for injection mold 3, stretches into the upper and lower of injection mold 3
Between mould, the material handle 3a of generation is removed, then the rollback of feeding handle mechanical hand 8 is to initial position.Feeding handle mechanical hand 8 it is reciprocal
Motion can be arranged on slide rail, driven by actuating units such as servomotors and moved.The folding of injection mold 3, stamping mold 4
Punching press can realize action by power set (such as oil cylinder, motor).
Wherein, injection mold 3 includes upper mould and lower mould, and being formed with after upper mould and lower mould matched moulds can be one on metal base band 1
The die cavity of the secondary paster capacitance base for molding more than four, as shown in figure 3, can be seen that upper mould with according to material handle structure
Being formed with after mould matched moulds can once mold the die cavity of 16 paster capacitance bases on metal base band 1.
As shown in figure 1, the downside of stamping mold 4 is provided with the charge for containing the paster capacitance base that stamping mold 4 is gone out
Frame 9, is punched into the paster capacitance base for coming and enters material-containing basket 9 through blanking slideway through stamping mold 4.
With reference to Fig. 1 and Fig. 2, two sides of metal base band 1 are evenly equipped with respectively a row pilot hole 1c, before and after injection mold 3
Side is provided with guide gear 10, and side is provided with guide gear 10 before and after stamping mold 4, two arranged on guide gear 10
Circle is oriented to the pilot hole 1c of 1 liang of side of tooth and metal base band and is engaged using the mobile guide as metal base band 1, it is ensured that Metal Substrate
Position degree with 1 feeding process.Meanwhile, guide gear 10 also is being provided with release band roll 2 and belt-retracting roller 6, it is arranged on gold
The category upper surface of base band 1, uses, it is ensured that the tensioning of metal base band 1 as contact roller.
Wherein, the upside or downside of metal base band 1 is provided with the sensor 5 of the detection displacement of metal base band 1, sensor 5
The displacement signal of metal base band 1 is passed to into PLC, by PLC control injection mold 3, stamping mold 4, stepping
Motor 7 or servomotor 7, the action of feeding handle mechanical hand 8.
From figure 1 it appears that between injection mold 3 and stamping mold 4, the molding port 1a of Metal Substrate has been molded by
Plastic feet 1d, between stamping mold 4 and belt-retracting roller 6, metal contact 1b on the molding port 1a of metal base band 1 is stamped disconnected
Split, plastic feet 1d is disengaged in the material-containing basket 9 of the lower section of stamping mold 4.
Above-described embodiment is only presently preferred embodiments of the present invention, is not limited the scope of the invention according to this, therefore:It is all according to
The equivalence changes that the structure of the present invention, shape, principle are done, all should be covered by within protection scope of the present invention.
Claims (10)
1. the special paster capacitance base production line of a kind of automotive electronics, it is characterised in that:
Including the release band roll (2), injection mold (3), stamping mold (4), the belt-retracting roller (6) that set gradually, release band roll (2) is wound with
Metal base band (1), metal base band (1) is provided with molding port (1a), molding port (1a) gold being provided with as electric capacity base electrode
Category contact (1b), metal contact (1b) is connected with molding port (1a) side wall;
Metal base band (1) is unreeled by release band roll (2), is sequentially passed through for the moulding plastics base (1d) in metal contact (1b)
Injection mold (3), the stamping mold for finished product electric capacity base to be punched disengaging from the molding port (1a) of metal base band (1)
(4);
It is last to be wound by belt-retracting roller (6);
Belt-retracting roller (6) is driven to realize the winding of metal base band (1) by motor (7) or servomotor (7).
2. the special paster capacitance base production line of automotive electronics according to claim 1, it is characterised in that:The molding port
(1a) two rows are arranged with parallel on metal base band (1).
3. the special paster capacitance base production line of automotive electronics according to claim 1, it is characterised in that:The injection mould
Tool (3) is formed with and can mold more than four in metal base band (1) last time including upper mould and lower mould after upper mould and lower mould matched moulds
Paster capacitance base die cavity.
4. the special paster capacitance base production line of automotive electronics according to claim 3, it is characterised in that:Described upper mould
Can be in the last die cavity for molding 16 paster capacitance bases of metal base band (1) with being formed with after lower mould matched moulds.
5. the special paster capacitance base production line of automotive electronics according to claim 1, it is characterised in that:The stamping die
The material-containing basket (9) for containing the paster capacitance base that stamping mold (4) is gone out is provided with the downside of tool (4).
6. the special paster capacitance base production line of automotive electronics according to claim 1, it is characterised in that:The Metal Substrate
Two sides of band (1) are evenly equipped with respectively row's pilot hole (1c), and side is provided with guide gear before and after injection mold (3)
(10) two circles for, arranging on guide gear (10) are oriented to tooth and are engaged with the pilot hole of the side of metal base band (1) two thinks metal
The mobile guide of base band (1).
7. the special paster capacitance base production line of automotive electronics according to claim 1, it is characterised in that:The Metal Substrate
Two sides of band (1) are evenly equipped with respectively row's pilot hole (1c), and side is provided with guide gear before and after stamping mold (4)
(10) two circles for, arranging on guide gear (10) are oriented to tooth and are engaged using as gold with the pilot hole of the side of metal base band (1) two
The mobile guide of category base band (1).
8. the special paster capacitance base production line of automotive electronics according to claim 1, it is characterised in that:On production line also
Feeding handle mechanical hand (8) is provided with, feeding handle mechanical hand (8) relative injection mould (3) is moved back and forth, for taking out injection mold
(3) the material handle generated on metal base band (1) after the demoulding.
9. the special paster capacitance base production line of automotive electronics according to claim 8, it is characterised in that:The feeding handle
Mechanical hand (8) is arranged side by side with injection mold (3).
10. the special paster capacitance base production line of automotive electronics according to any one of claim 1-9, it is characterised in that:
The upside or downside of the metal base band (1) is provided with the sensor (5) of detection metal base band (1) displacement, and sensor (5) will
The displacement signal of metal base band (1) passes to PLC, by PLC control injection mold (3), stamping mold (4),
Motor (7) or servomotor (7), the action of feeding handle mechanical hand (8).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610969893.XA CN106571249B (en) | 2016-10-28 | 2016-10-28 | The special paster capacitance base production line of automotive electronics |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610969893.XA CN106571249B (en) | 2016-10-28 | 2016-10-28 | The special paster capacitance base production line of automotive electronics |
Publications (2)
Publication Number | Publication Date |
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CN106571249A true CN106571249A (en) | 2017-04-19 |
CN106571249B CN106571249B (en) | 2018-04-10 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109955432A (en) * | 2017-12-24 | 2019-07-02 | 上海花涯自动化科技有限公司 | A kind of manufacture system of the moulding containing line |
CN110370537A (en) * | 2019-08-20 | 2019-10-25 | 东莞市鼎通精密五金股份有限公司 | A kind of upper mold casting mechanism of signal connector die device |
-
2016
- 2016-10-28 CN CN201610969893.XA patent/CN106571249B/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109955432A (en) * | 2017-12-24 | 2019-07-02 | 上海花涯自动化科技有限公司 | A kind of manufacture system of the moulding containing line |
CN110370537A (en) * | 2019-08-20 | 2019-10-25 | 东莞市鼎通精密五金股份有限公司 | A kind of upper mold casting mechanism of signal connector die device |
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Publication number | Publication date |
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CN106571249B (en) | 2018-04-10 |
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