CN106568505A - Arc spectrum synchronous real-time scanning linear multichannel acquisition device - Google Patents

Arc spectrum synchronous real-time scanning linear multichannel acquisition device Download PDF

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CN106568505A
CN106568505A CN201610959100.6A CN201610959100A CN106568505A CN 106568505 A CN106568505 A CN 106568505A CN 201610959100 A CN201610959100 A CN 201610959100A CN 106568505 A CN106568505 A CN 106568505A
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spectrum
arc
spectrometer
timing detection
trigger circuit
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CN106568505B (en
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李芳�
黄晔
林文虎
牟刚
徐琛
华学明
蔡艳
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Shanghai Jiao Tong University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J3/00Spectrometry; Spectrophotometry; Monochromators; Measuring colours
    • G01J3/28Investigating the spectrum
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J3/00Spectrometry; Spectrophotometry; Monochromators; Measuring colours
    • G01J3/28Investigating the spectrum
    • G01J3/2823Imaging spectrometer

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Abstract

本发明公开了一种电弧光谱同步实时扫描线性多通道采集装置,包括电弧电流采集传感器,光谱成像系统,光谱采集平台,运动控制器,光谱仪,光谱时序检测与触发电路,线性阵列光纤和计算机;其中,电弧电流采集传感器通过信号线与光谱时序检测与触发电路相连接,并采集电弧电流信号,光谱时序检测与触发电路与光谱仪的外部触发接口相连接,光谱仪的光谱信号端通过信号线与计算机相连,并将光谱仪采集到的光谱信号输入计算机;光谱时序检测与触发电路分别与运动控制器相连接,运动控制器与光谱采集平台的运动电机相连接,线性阵列光纤的一端固定在光谱采集平台的光纤支架上,另一端固定在光谱仪的入射狭缝入口。

The invention discloses an arc spectrum synchronous real-time scanning linear multi-channel acquisition device, which comprises an arc current acquisition sensor, a spectrum imaging system, a spectrum acquisition platform, a motion controller, a spectrometer, a spectrum timing detection and trigger circuit, a linear array optical fiber and a computer; Among them, the arc current acquisition sensor is connected with the spectrum timing detection and trigger circuit through the signal line, and collects the arc current signal, the spectrum timing detection and trigger circuit is connected with the external trigger interface of the spectrometer, and the spectrum signal terminal of the spectrometer is connected with the computer through the signal line Connected, and input the spectral signal collected by the spectrometer into the computer; the spectral timing detection and trigger circuit are respectively connected to the motion controller, the motion controller is connected to the motion motor of the spectrum acquisition platform, and one end of the linear array optical fiber is fixed on the spectrum acquisition platform The other end is fixed on the entrance of the entrance slit of the spectrometer.

Description

一种电弧光谱同步实时扫描线性多通道采集装置A linear multi-channel acquisition device for synchronous real-time scanning of arc spectrum

技术领域technical field

本发明涉及电子测量与控制领域,尤其涉及一种电弧光谱同步实时扫描线性多通道采集装置。The invention relates to the field of electronic measurement and control, in particular to an arc spectrum synchronous real-time scanning linear multi-channel acquisition device.

背景技术Background technique

焊接等离子体包含着丰富的信息,因此被广泛用于研究等离子体物理以及实时监控焊接过程。等离子体的温度、电子数密度很难利用直接测量的方法获得,往往需要通过对辐射光谱的诊断获得光谱信息。因此,在对等离子体的研究中,获得可靠的光谱信息十分重要。Welding plasma contains rich information, so it is widely used to study plasma physics and monitor welding process in real time. The temperature and electron number density of the plasma are difficult to obtain by direct measurement methods, and it is often necessary to obtain spectral information through the diagnosis of the radiation spectrum. Therefore, it is very important to obtain reliable spectral information in the study of plasma.

对焊接过程中等离子体的光谱诊断中,因为电弧等离子体在空间不同位置和不同时刻的温度、电子密度也十分重要。所以不仅需要采集等离子辐射光谱的频域信息,也需要获得完整的空间与时域信息。现有技术中,有研究人员将等离子体看作一个均匀的辐射体,通过单根固定的单芯光纤采集辐射光谱进行诊断,这时候采集的光谱不能客观地反映等离子体的空间信息,难以对等离子体的空间分布规律进行深入的研究。In the spectral diagnosis of the plasma in the welding process, the temperature and electron density of the arc plasma at different positions and at different times in space are also very important. Therefore, it is not only necessary to collect the frequency domain information of the plasma radiation spectrum, but also to obtain complete space and time domain information. In the prior art, some researchers regard the plasma as a uniform radiator, and collect the radiation spectrum through a single fixed single-core optical fiber for diagnosis. At this time, the collected spectrum cannot objectively reflect the spatial information of the plasma, and it is difficult to analyze In-depth study of the spatial distribution of plasma.

为了研究等离子体的空间分布规律,研究人员通过电机驱动光纤探头,利用单芯光纤逐点采集等离子体平面内的辐射光谱,这种逐点采集的方法采集速度慢,所需要的时间长,由于等离子体辐射波动性具有较大的误差。另外对光谱的时域信息采集时,只能采集等离子某一点辐射的光谱信息,无法同时对多个点的等离子体辐射进行同步采集以及研究。In order to study the spatial distribution of the plasma, the researchers drive the optical fiber probe through a motor, and use a single-core optical fiber to collect the radiation spectrum in the plasma plane point by point. This method of point-by-point collection is slow and takes a long time. Plasma radiation volatility has a large error. In addition, when collecting the time-domain information of the spectrum, only the spectral information of a certain point of plasma radiation can be collected, and it is impossible to simultaneously collect and study the plasma radiation of multiple points at the same time.

另一种方法,利用光学成像镜组将电弧等离子体投影在多通道光谱仪(MDA)的狭缝上,利用狭缝取光,从而同时获得一条线上光谱信息。这种方法可以通过驱动成像镜组获得一个平面内的等离子体光谱。但这种方法需要的反射镜组过于复杂,并且等离子体辐射经过多组反射镜折射后光强衰减严重,通过这种方式得到的辐射光谱的信号强度往往较弱。In another method, the arc plasma is projected onto the slit of a multi-channel spectrometer (MDA) by using an optical imaging mirror group, and the slit is used to collect light, thereby obtaining spectral information on one line at the same time. This method can obtain an in-plane plasma spectrum by driving the imaging mirror group. However, this method requires too complex mirror sets, and the light intensity of the plasma radiation is severely attenuated after being refracted by multiple sets of mirrors, so the signal intensity of the radiation spectrum obtained in this way is often weak.

而在采集光谱的动态时域信息时,通过装有数据采集卡的工业计算机对电压信号进行采集,并用Labview软件对满足条件电弧状态进行同步触发。这种同步触发的方式设备投入大,方法复杂。同时文献仅对电弧信号处于峰值状态和基值状态时输出触发,因此这种方法具有局限性。When collecting the dynamic time domain information of the spectrum, the voltage signal is collected by an industrial computer equipped with a data acquisition card, and the Labview software is used to synchronously trigger the arc state that meets the conditions. This method of synchronous triggering requires a large investment in equipment and complicated methods. At the same time, the literature only output triggers when the arc signal is in the peak state and the base value state, so this method has limitations.

文献《CO2激光+脉冲GMAW复合焊接等离子体行为及熔滴过渡控制研究》利用逻辑判断电路的方法对电弧状态为峰值状态、基值状态以及负电流状态进行判断,并自动发生触发脉冲信号,得到对应的光谱信息。但这一种方法不具有可编程性,灵活性低,无法针对脉冲电弧等离子体的在峰值状态与基值状态的任意瞬态触发光谱仪采集。The document "Research on Plasma Behavior and Droplet Transition Control of CO 2 Laser + Pulse GMAW Hybrid Welding" uses the method of logic judgment circuit to judge the arc state as peak state, base value state and negative current state, and automatically generates a trigger pulse signal, Get the corresponding spectral information. However, this method has no programmability and low flexibility, and cannot trigger spectrometer acquisition for any transient state of the pulsed arc plasma in the peak state and the base state.

综上所述,现有的以逐点采集的方法采集速度慢,所需要的时间长,由于等离子体辐射波动性具有较大的误差。另外对光谱的时域信息采集时,只能采集等离子某一点辐射的光谱信息,无法同时对多个点的等离子体辐射进行同步采集以及研究。而现有的成像狭缝取光法需要的反射镜组过于复杂,并且等离子体辐射经过多组反射镜折射后光强衰减严重,通过这种方式得到的辐射光谱的信号强度往往较弱。To sum up, the existing point-by-point acquisition method has a slow acquisition speed, takes a long time, and has large errors due to the fluctuation of plasma radiation. In addition, when collecting the time-domain information of the spectrum, only the spectral information of a certain point of plasma radiation can be collected, and it is impossible to simultaneously collect and study the plasma radiation of multiple points at the same time. However, the existing imaging slit light extraction method requires too complex mirror sets, and the light intensity of the plasma radiation is severely attenuated after being refracted by multiple sets of mirrors. The signal intensity of the radiation spectrum obtained in this way is often weak.

现有的技术在对平面电弧进行同步实时采集时,仅对电弧信号处于峰值状态和基值状态时输出触发,无法针对脉冲电弧等离子体的在峰值状态与基值状态时的任意瞬态触发光谱仪采集,因此这种方法具有局限性。The existing technology only outputs triggers when the arc signal is in the peak state and the base value state when synchronously collecting the planar arc in real time, and cannot trigger the spectrometer for any transient state of the pulsed arc plasma in the peak state and the base value state collection, so this method has limitations.

在对电弧辐射分析研究的过程中,我们希望得到电弧处于不同状态时任一时刻的时域信息;同时为了研究电弧在空间上的分布状态,我们期望同一时刻对同一水平线上分布的不同位置的电弧光谱信息进行采集和比较分析,并能实现对整个电弧平面内的光谱信息在尽量短时间内的动态扫描。In the process of analyzing and researching the arc radiation, we hope to obtain the time-domain information at any time when the arc is in different states; at the same time, in order to study the distribution of the arc in space, we expect The arc spectral information is collected, compared and analyzed, and the dynamic scanning of the spectral information in the entire arc plane can be realized in the shortest possible time.

因此,本领域的技术人员致力于开发一种电弧光谱同步实时扫描线性多通道采集装置。Therefore, those skilled in the art are committed to developing a linear multi-channel acquisition device for synchronous real-time scanning of arc spectra.

发明内容Contents of the invention

有鉴于现有技术的上述缺陷,本发明所要解决的技术问题是开发一种电弧光谱同步实时扫描线性多通道采集装置,以实现对平面电弧分布多个点的等离子辐射进行同步采集以及研究,对整个平面电弧进行扫描,短时间内获取整个平面的动态电弧信息,实现对处于峰值或基值状态时任意不同时刻的电弧辐射光谱信息分别进行实时的采集。In view of the above-mentioned defects in the prior art, the technical problem to be solved by the present invention is to develop a linear multi-channel acquisition device for synchronous real-time scanning of the arc spectrum, so as to realize synchronous acquisition and research of the plasma radiation at multiple points of the planar arc distribution, and to The whole plane arc is scanned, and the dynamic arc information of the whole plane is obtained in a short time, so as to realize the real-time collection of the arc radiation spectrum information at any different time when it is in the peak or base value state.

为实现上述目的,本发明提供了一种电弧光谱同步实时扫描线性多通道采集装置,包括电弧电流采集传感器,光谱成像系统,光谱采集平台,运动控制器,光谱仪,光谱时序检测与触发电路,线性阵列光纤和计算机;In order to achieve the above object, the present invention provides a linear multi-channel acquisition device for synchronous real-time scanning of arc spectrum, including arc current acquisition sensor, spectrum imaging system, spectrum acquisition platform, motion controller, spectrometer, spectrum timing detection and trigger circuit, linear Array fiber optics and computers;

其中,电弧电流采集传感器通过信号线与光谱时序检测与触发电路的第一输入端相连接,并采集电弧电流信号,光谱时序检测与触发电路的输出端与光谱仪的外部触发接口相连接,光谱仪的光谱信号端通过信号线与计算机相连,并将光谱仪采集到的光谱信号输入计算机;光谱时序检测与触发电路的第二输入端和第二输出端分别与运动控制器的第一输出端和第一输入端相连接,运动控制器的第二输出端与光谱采集平台的运动电机相连接,线性阵列光纤的第一端部嵌入光谱成像系统,同时固定在光谱采集平台的光纤支架上,线性阵列光纤的第二端部固定在光谱仪的入射狭缝入口;光谱成像系统包括成像光屏,光谱成像系统通过成像光屏与光谱采集平台连接成一个整体。Wherein, the arc current acquisition sensor is connected with the first input terminal of the spectrum timing detection and trigger circuit through the signal line, and collects the arc current signal, and the output terminal of the spectrum timing detection and trigger circuit is connected with the external trigger interface of the spectrometer, and the spectrometer The spectrum signal terminal is connected with the computer through the signal line, and the spectrum signal collected by the spectrometer is input into the computer; the second input terminal and the second output terminal of the spectrum timing detection and trigger circuit are connected with the first output terminal and the first output terminal of the motion controller respectively. The input end is connected, the second output end of the motion controller is connected with the motion motor of the spectrum acquisition platform, the first end of the linear array fiber is embedded in the spectrum imaging system, and is fixed on the fiber holder of the spectrum acquisition platform at the same time, the linear array fiber The second end of the second end is fixed at the entrance of the incident slit of the spectrometer; the spectral imaging system includes an imaging light screen, and the spectral imaging system is connected with the spectrum acquisition platform through the imaging light screen to form a whole.

进一步地,光谱采集平台为一维可移动光谱采集平台,光谱仪为多通道光谱仪。Further, the spectrum collection platform is a one-dimensional movable spectrum collection platform, and the spectrometer is a multi-channel spectrometer.

进一步地,光谱成像系统包括光学导轨,凸透镜,光阑和成像光屏,凸透镜和光阑安装在光学导轨上,凸透镜的中心、光阑的小孔及成像光屏的中心处于同一直线上。Further, the spectral imaging system includes an optical rail, a convex lens, a diaphragm and an imaging screen, the convex lens and the diaphragm are installed on the optical rail, and the center of the convex lens, the small hole of the diaphragm and the center of the imaging screen are on the same straight line.

进一步地,凸透镜和光阑被设置为可以在光学导轨上移动,光学导轨的长度为1.8-2.3米。Further, the convex lens and the aperture are arranged to be movable on the optical guide rail, and the length of the optical guide rail is 1.8-2.3 meters.

进一步地,线性阵列光纤设置为由光纤纤芯线性排列组成,线性阵列光纤的入射端的纤芯线性排列嵌入在的光谱成像系统上,并且设置为同时在光谱采集平台的光纤支架上,并可在光谱采集平台上垂直移动;线性阵列光纤的出射端的纤芯垂直排列固定在光谱仪的入射狭缝入口。Further, the linear array optical fiber is arranged to be composed of a linear array of optical fiber cores, and the linear array of optical fiber cores at the incident end of the linear array optical fiber is embedded in the spectral imaging system, and is set to be on the optical fiber holder of the spectrum acquisition platform at the same time, and can be placed on the The spectrum collection platform moves vertically; the core of the output end of the linear array fiber is vertically arranged and fixed at the entrance of the entrance slit of the spectrometer.

进一步地,成像光屏固定在一维可移动光谱采集平台的光纤支架上。Further, the imaging light screen is fixed on the fiber support of the one-dimensional movable spectrum collection platform.

进一步地,光谱时序检测与触发电路的核心由系统级的单片机构成,光谱时序检测与触发电路设置为当光谱采集平台处于停止状态后,启动光谱时序检测与触发电路的单片机内的触发程序对电弧状态进行检测和判断,并在电弧处于所需要的瞬时状态时输出光谱仪触发信号。Further, the core of the spectral timing detection and trigger circuit is composed of a system-level single-chip computer. The spectral timing detection and trigger circuit is set to start the trigger program in the single-chip microcomputer of the spectral timing detection and trigger circuit when the spectrum acquisition platform is in a stopped state. The state is detected and judged, and the spectrometer trigger signal is output when the arc is in the required instantaneous state.

进一步地,一维可移动光谱采集平台的运动电机通过运动控制器向光谱时序检测与触发电路输出低电平,用于停止谱时序检测与触发电路。Further, the motion motor of the one-dimensional movable spectrum acquisition platform outputs a low level to the spectrum timing detection and trigger circuit through the motion controller, which is used to stop the spectrum timing detection and trigger circuit.

进一步地,一维可移动光谱采集平台的运动电机通过运动控制器向光谱时序检测与触发电路输出高电平,用于触发谱时序检测与触发电路。Further, the motion motor of the one-dimensional movable spectrum acquisition platform outputs a high level to the spectrum timing detection and trigger circuit through the motion controller, which is used to trigger the spectrum timing detection and trigger circuit.

进一步地,运动控制器收到的运动状态信号为高电平时,光谱时序检测与触发电路通过电弧电流采集传感器的电压信号对电弧的状态进行检测和判断后,向多通道光谱仪输出触发信号,同步触发多通道光谱仪采集通过线性阵列光纤传输进入入射狭缝入口的同一直线上多个点的电弧辐射光谱。Further, when the motion state signal received by the motion controller is at a high level, the spectrum timing detection and trigger circuit detects and judges the state of the arc through the voltage signal of the arc current acquisition sensor, and outputs a trigger signal to the multi-channel spectrometer to synchronize The multi-channel spectrometer is triggered to acquire arc radiation spectra at multiple points on the same line transmitted through the linear array fiber into the entrance of the entrance slit.

本发明还提供了一种电弧光谱同步实时扫描线性多通道采集方法,包括平面动态电弧扫描、线性多通道采集和同步实时触发;其中The present invention also provides a linear multi-channel acquisition method for arc spectrum synchronous real-time scanning, including planar dynamic arc scanning, linear multi-channel acquisition and synchronous real-time triggering; wherein

同步实时触发包括当光谱采集平台运动处于停止状态时,光谱时序检测与触发电路触发程序对电弧状态进行检测和判断,并在电弧处于所需要的瞬时状态时输出光谱仪触发信号;Synchronous real-time triggering includes when the movement of the spectrum acquisition platform is stopped, the spectrum timing detection and trigger circuit trigger program detects and judges the state of the arc, and outputs the spectrometer trigger signal when the arc is in the required instantaneous state;

平面动态电弧扫描包括当光谱时序检测与触发电路触发光谱仪采集处于不同瞬时状态的电弧的光谱信息结束后,终止触发程序,并将输出的运动控制信号拉至高电平,然后启动运动控制器控制光谱采集平台的运动电机,带动线性阵列光纤移动到新的采集位置;Planar dynamic arc scanning includes that when the spectral timing detection and trigger circuit triggers the spectrometer to collect the spectral information of the arc in different instantaneous states, the trigger program is terminated, the output motion control signal is pulled to high level, and then the motion controller is started to control the spectrum The motion motor of the collection platform drives the linear array fiber to move to a new collection position;

线性多通道采集通过线性阵列光纤实现,线性阵列光纤的入射端口设置在光谱成像系统的成像光屏的中心位置,同时固定在光谱采集平台的光纤支架上;出射口端固定在光谱仪的入射狭缝入口。The linear multi-channel acquisition is realized through the linear array optical fiber. The input port of the linear array optical fiber is set at the center of the imaging light screen of the spectral imaging system, and is fixed on the optical fiber bracket of the spectral acquisition platform at the same time; the output port is fixed at the incident slit of the spectrometer Entrance.

进一步地,光谱仪是多通道光谱仪,光谱采集平台是一维可移动光谱采集平台。Further, the spectrometer is a multi-channel spectrometer, and the spectrum acquisition platform is a one-dimensional movable spectrum acquisition platform.

进一步地,线性阵列光纤的入射端口设置为纤芯线性排列嵌入光谱成像系统的成像光屏的中心位置,出射端口设置为纤芯垂直排列固定在多通道光谱仪的入射狭缝入口。Further, the incident port of the linear array fiber is set as the center position of the imaging light screen embedded in the spectral imaging system in which the cores are linearly arranged, and the exit port is set as the cores are vertically arranged and fixed at the entrance of the incident slit of the multi-channel spectrometer.

进一步地,动态电弧通过光谱成像系统投射在成像光屏上,由线性阵列光纤的入射端口同时采集同一直线上不同的辐射,在光纤内转置后从出射端口传输进入多通道光谱仪的入射狭缝入口。Furthermore, the dynamic arc is projected on the imaging light screen through the spectral imaging system, and the input port of the linear array optical fiber collects different radiations on the same line at the same time, and after being transposed in the optical fiber, it is transmitted from the output port to the input slit of the multi-channel spectrometer Entrance.

进一步地,光纤支架可垂直移动,并且入射端的纤芯排列方向可改变。Further, the fiber holder can move vertically, and the alignment direction of the fiber cores at the incident end can be changed.

进一步地,光谱时序检测与触发电路的核心由系统级的单片机构成。Furthermore, the core of the spectral timing detection and trigger circuit is composed of a system-level single-chip computer.

进一步地,触发程序设置为当运动控制器向单片机的第一输入端输入高电平时,启动单片机的触发程序。Further, the trigger program is set to start the trigger program of the single-chip microcomputer when the motion controller inputs a high level to the first input terminal of the single-chip microcomputer.

进一步地,单片机将输出的运动控制信号拉至低电平,并将检测的电弧电流采集传感器的电压模拟信号转换为数字信号,并对数字信号与触发程序内设定的阈值进行比较,得到相应的上升沿状态与下降沿状态。Further, the single-chip microcomputer pulls the output motion control signal to a low level, and converts the detected voltage analog signal of the arc current acquisition sensor into a digital signal, and compares the digital signal with the threshold set in the trigger program to obtain the corresponding The rising edge state and falling edge state.

进一步地,当单片机检测到电弧的电流达到上升沿状态的阈值时,有单片机向多通道光谱仪输出时序触发信号,采集电弧位于峰值状态不同瞬时的光谱辐射信息。Furthermore, when the single-chip microcomputer detects that the current of the arc reaches the threshold of the rising edge state, the single-chip microcomputer outputs a timing trigger signal to the multi-channel spectrometer to collect spectral radiation information at different instants when the arc is in the peak state.

进一步地,当单片机检测到电弧的电流达到下降沿状态的阈值时,有单片机向多通道光谱仪输出时序触发信号,采集电弧位于基值状态不同瞬时的光谱辐射信息。Furthermore, when the single-chip microcomputer detects that the current of the arc reaches the threshold of the falling edge state, the single-chip microcomputer outputs a timing trigger signal to the multi-channel spectrometer to collect spectral radiation information at different instants when the arc is in the base value state.

技术效果technical effect

1、利用系统级单片机的片内模数转换器ADC对电弧采集传感器获取的电弧电流信号进行采集和转换,利用单片机的高速CPU内核进行快速比较与运算,通过设置一定的判定条件,可以迅速判断电弧所处的状态并输出满足需要条件的触发信号,从而保证无论电弧处于峰值或者基值的任一时刻,光谱仪硬件触发电路都能同步触发光谱仪,实现对处于峰值或基值状态时任一不同时刻的电弧辐射光谱信息分别进行实时的采集;1. Use the on-chip analog-to-digital converter ADC of the system-level single-chip microcomputer to collect and convert the arc current signal obtained by the arc acquisition sensor, and use the high-speed CPU core of the single-chip microcomputer to perform fast comparison and calculation. By setting certain judgment conditions, it can quickly judge The state of the arc and output a trigger signal that meets the required conditions, so as to ensure that the spectrometer hardware trigger circuit can trigger the spectrometer synchronously no matter when the arc is at the peak value or the base value. The arc radiation spectrum information at each moment is collected in real time;

2、利用多芯线性阵列光纤和多通道光谱仪,可以保证同时获取位于同一直线上不同位置点上的电弧辐射光谱,达到对某一时刻的瞬时电弧光谱线性分布特征进行分析研究;2. By using multi-core linear array optical fiber and multi-channel spectrometer, it can ensure that the arc radiation spectrum at different positions on the same straight line can be obtained at the same time, so as to analyze and study the linear distribution characteristics of the instantaneous arc spectrum at a certain moment;

3、通过光谱硬件触发电路控制一维可移动光谱采集平台,可以实现对整个平面电弧进行逐行扫描,短时间内获取整个平面的动态电弧信息;3. The one-dimensional movable spectrum acquisition platform is controlled by the spectrum hardware trigger circuit, which can realize the progressive scanning of the entire plane arc and obtain the dynamic arc information of the entire plane in a short time;

4、通过线性阵列的光纤可以同时采集同一直线上不同点的电弧辐射,并且可以通过这种采集方法实现对整个电弧平面的线扫描。通过调节线性阵列的方向采集不同取向的直线上的点,并且不需要过于复杂的成像系统,避免了光学成像系统带来的衰减和误差;4. The arc radiation at different points on the same straight line can be collected simultaneously through the optical fiber of the linear array, and the line scanning of the entire arc plane can be realized by this collection method. By adjusting the direction of the linear array to collect points on a straight line with different orientations, and does not require an overly complex imaging system, avoiding attenuation and errors caused by the optical imaging system;

5、本发明的装置具有可编程性,可以通过编程对处于峰值或者基值的任一时刻电弧输出触发信号同步触发光谱仪。对单片机进行编程控制更加简单和灵活,投入也更小,对硬件和软件平台要求都很低。5. The device of the present invention has programmability, and can trigger the spectrometer synchronously by programming the arc output trigger signal at any time when it is at the peak value or the base value. It is simpler and more flexible to program and control the single-chip microcomputer, the investment is also smaller, and the requirements for hardware and software platforms are very low.

以下将结合附图对本发明的构思、具体结构及产生的技术效果作进一步说明,以充分地了解本发明的目的、特征和效果。The idea, specific structure and technical effects of the present invention will be further described below in conjunction with the accompanying drawings, so as to fully understand the purpose, features and effects of the present invention.

附图说明Description of drawings

图1是本发明的一个较佳实施例的一种电弧光谱同步实时扫描线性多通道采集装置的结构示意图。Fig. 1 is a schematic structural diagram of an arc spectrum synchronous real-time scanning linear multi-channel acquisition device according to a preferred embodiment of the present invention.

图2是本发明的一个较佳实施例的一种电弧光谱同步实时扫描线性多通道采集装置的光谱采集平台装置的结构示意图。Fig. 2 is a schematic structural diagram of a spectrum acquisition platform device of an arc spectrum synchronous real-time scanning linear multi-channel acquisition device according to a preferred embodiment of the present invention.

图3是本发明的一个较佳实施例的一种电弧光谱同步实时扫描线性多通道采集装置的光谱时序检测与触发电路时序示意图。Fig. 3 is a timing schematic diagram of a spectrum timing detection and trigger circuit of an arc spectrum synchronous real-time scanning linear multi-channel acquisition device according to a preferred embodiment of the present invention.

图4是本发明的一个较佳实施例的一种电弧光谱同步实时扫描线性多通道采集装置的光谱时序检测与触发电路框图示意图。Fig. 4 is a schematic block diagram of a spectrum timing detection and trigger circuit of an arc spectrum synchronous real-time scanning linear multi-channel acquisition device according to a preferred embodiment of the present invention.

具体实施方式detailed description

如图1所示,本发明的一个较佳实施例提供了一种电弧光谱同步实时扫描线性多通道采集装置,包括电弧电流采集传感器1,光谱成像系统2,光谱采集平台3,运动控制器4,光谱仪5,光谱时序检测与触发电路6,线性阵列光纤7和计算机8;其中,电弧电流采集传感器1通过信号线与光谱时序检测与触发电路6的第一输入端相连接,并采集电弧电流传感器1的电弧电流信号,光谱时序检测与触发电路6的输出端与光谱仪5的外部触发接口相连接,光谱仪5的光谱信号端通过信号线与计算机8相连,并将光谱仪5采集到的光谱信号输入计算机8;光谱时序检测与触发电路6的第二输入端与第二输出端分别与运动控制器4的第一输出端和第一输入端相连接,运动控制器4的第二输出端与光谱采集平台的运动电机相连接,线性阵列光纤的第一端部固定在光谱采集平台的光纤支架上,线性阵列光纤的第二端部固定在光谱仪的入射狭缝入口。As shown in Figure 1, a preferred embodiment of the present invention provides a linear multi-channel acquisition device for arc spectrum synchronous real-time scanning, including an arc current acquisition sensor 1, a spectral imaging system 2, a spectrum acquisition platform 3, and a motion controller 4 , a spectrometer 5, a spectrum timing detection and trigger circuit 6, a linear array optical fiber 7 and a computer 8; wherein the arc current acquisition sensor 1 is connected to the first input end of the spectrum timing detection and trigger circuit 6 through a signal line, and collects the arc current The arc current signal of the sensor 1, the output terminal of the spectral timing detection and trigger circuit 6 is connected with the external trigger interface of the spectrometer 5, the spectral signal terminal of the spectrometer 5 is connected with the computer 8 through a signal line, and the spectral signal collected by the spectrometer 5 Input computer 8; The second input end and the second output end of spectral timing detection and trigger circuit 6 are respectively connected with the first output end and the first input end of motion controller 4, and the second output end of motion controller 4 is connected with the first input end of motion controller 4. The movement motors of the spectrum collection platform are connected, the first end of the linear array fiber is fixed on the fiber holder of the spectrum collection platform, and the second end of the linear array fiber is fixed at the entrance of the incident slit of the spectrometer.

其中运动控制器4的第一输入端为控制信号输入端,运动控制器4的第一输出端是状态信号输出端。如图1所示,运动控制器的控制信号输入端和状态信号输出端同在运动控制器的一侧,并且分别与采集光谱时序检测与触发电路6的第二输出端和第二输入端相连接。Wherein the first input end of the motion controller 4 is a control signal input end, and the first output end of the motion controller 4 is a state signal output end. As shown in Figure 1, the control signal input end and the state signal output end of the motion controller are on the same side of the motion controller, and are respectively connected to the second output end and the second input end of the acquisition spectrum timing detection and trigger circuit 6. connect.

光谱时序检测与触发电路6的第二输入端连接运动控制器4的第一输出端,用于反馈运动状态控制电路触发程序的启动,光谱时序检测与触发电路6的第二输出端连接运动控制器4的第一输入端,用于光谱时序检测与触发电路6控制运动控制器4开始运动,组成一对双向控制信号。The second input end of the spectral timing detection and trigger circuit 6 is connected to the first output end of the motion controller 4, which is used to feedback the start of the motion state control circuit trigger program, and the second output end of the spectral timing detection and trigger circuit 6 is connected to the motion control The first input terminal of the device 4 is used for the spectral timing detection and trigger circuit 6 to control the motion controller 4 to start moving, forming a pair of bidirectional control signals.

光谱成像系统2包括光学导轨21、凸透镜22、光阑23、以及成像光屏24。凸透镜22、光阑23以及成像光屏24安装在光学导轨21;凸透镜22的中心、光阑23小孔以及成像光屏24的中心位于同一直线上。光谱成像系统2利用凸透镜成像原理,动态电弧通过凸透镜22和光阑23在成像光屏24上成像。光阑23安装在凸透镜22后焦点位置处,保证只有水平发射的电弧辐射光能通过光阑23的小孔在光屏成像;通过改变凸透镜22与成像光屏24的相对距离调整像距,获得所需大小的电弧的倒像。优选地,凸透镜22为石英凸透镜。The spectral imaging system 2 includes an optical rail 21 , a convex lens 22 , a diaphragm 23 , and an imaging light screen 24 . The convex lens 22, the diaphragm 23 and the imaging light screen 24 are installed on the optical rail 21; the center of the convex lens 22, the aperture of the diaphragm 23 and the center of the imaging light screen 24 are located on the same straight line. The spectral imaging system 2 utilizes the principle of convex lens imaging, and the dynamic arc forms an image on the imaging light screen 24 through the convex lens 22 and the diaphragm 23 . Diaphragm 23 is installed at the rear focus position of convex lens 22 to ensure that only the arc radiation light emitted horizontally can be imaged on the light screen through the aperture of diaphragm 23; the image distance can be adjusted by changing the relative distance between convex lens 22 and imaging light screen 24 to obtain the desired The inverse image of an arc of size . Preferably, the convex lens 22 is a quartz convex lens.

本发明的一较佳实例中的光学导轨长度是1.8-2.3米,优选地为2米。所用凸透镜焦距为300mm,通过凸透镜成像原理,很容易可以计算出凸透镜22、光阑23、成像光屏24在光学导轨上应处的位置,如:需要1:1成像时,以电弧所在位置为0点,凸透镜22、光阑23、成像光屏24位置分布为600mm,900mm和1200mm,物距和相距为600mm(1:1)。通过调节凸透镜22、光阑23、成像光屏24的位置,可以调整电弧所成像的大小,从而保证所将需要采集的电弧辐射通过凸透镜投影到阵列光纤的采集范围中。本发明的一较佳实施例中,所含20根220μm纤芯,采集范围4.4mm。The length of the optical rail in a preferred embodiment of the present invention is 1.8-2.3 meters, preferably 2 meters. The focal length of the convex lens used is 300mm. Through the imaging principle of the convex lens, it is easy to calculate the positions of the convex lens 22, the diaphragm 23, and the imaging light screen 24 on the optical guide rail. For example, when 1:1 imaging is required, the position of the arc is taken as At 0 o'clock, the positions of the convex lens 22, the diaphragm 23, and the imaging light screen 24 are 600mm, 900mm and 1200mm, and the object distance and distance are 600mm (1:1). By adjusting the positions of the convex lens 22, the aperture 23, and the imaging screen 24, the size of the image of the arc can be adjusted, so as to ensure that the arc radiation to be collected is projected into the collection range of the array fiber through the convex lens. In a preferred embodiment of the present invention, 20 220 μm fiber cores are included, and the collection range is 4.4 mm.

电弧电流采集传感器1将采集到的电弧电流信号转换为0~3.3V的电压信号输出至光谱时序检测与触发电路6。The arc current collection sensor 1 converts the collected arc current signal into a voltage signal of 0-3.3V and outputs it to the spectral timing detection and trigger circuit 6 .

光谱采集平台3的运动电机开始运动时通过运动控制器4向光谱时序检测与触发电路6输出低电平,用于停止光谱时序检测与触发电路6;在光谱采集平台3的运动电机停止运动时通过运动控制器4向光谱时序检测与触发电路6输出高电平,用于触发光谱时序检测与触发电路6。优选地,光谱采集平台为一维可移动光谱采集平台。When the motion motor of the spectrum acquisition platform 3 starts to move, the motion controller 4 outputs a low level to the spectrum timing detection and trigger circuit 6 to stop the spectrum timing detection and trigger circuit 6; when the motion motor of the spectrum acquisition platform 3 stops moving The motion controller 4 outputs a high level to the spectrum timing detection and trigger circuit 6 for triggering the spectrum timing detection and trigger circuit 6 . Preferably, the spectrum collection platform is a one-dimensional movable spectrum collection platform.

当运动控制器4输出的运动状态信号为高电平时,光谱时序检测与触发电路6通过电弧电流采集传感器1的电压信号对电弧的状态进行检测和判断后,向光谱仪5输出触发信号,同步触发光谱仪5对通过线性阵列光纤传输进入入射狭缝入口的同一直线上的多个点的电弧辐射光谱同时进行实时采集。When the motion state signal output by the motion controller 4 is at a high level, the spectrum timing detection and trigger circuit 6 detects and judges the state of the arc through the voltage signal of the arc current acquisition sensor 1, and outputs a trigger signal to the spectrometer 5 for synchronous triggering The spectrometer 5 simultaneously collects the arc radiation spectra of multiple points on the same straight line entering the entrance of the incident slit through the linear array optical fiber transmission in real time.

光谱时序检测与触发电路6在触发光谱仪5完成线性阵列光纤7所处位置的光谱采集后,终止输出触发信号,并向运动控制器4输出运动控制信号,启动运动控制器控制光谱采集平台3上的运动电机,带动固定在采集平台上的线性阵列光纤7在垂直方向移动,并向光谱时序检测与触发电路6的第一输入端输入运动状态信号。线性阵列光纤7移动到新的采集点位置后,重新启动光谱时序检测与触发电路6控制多通道光谱仪5开始进行新一轮的光谱采集,从而实现对平面动态电弧光谱进行逐行扫描。After the spectrum timing detection and trigger circuit 6 triggers the spectrometer 5 to complete the spectrum acquisition at the position of the linear array optical fiber 7, it stops outputting the trigger signal, and outputs a motion control signal to the motion controller 4, and starts the motion controller to control the spectrum acquisition platform 3 The motion motor drives the linear array optical fiber 7 fixed on the acquisition platform to move in the vertical direction, and inputs a motion state signal to the first input end of the spectral timing detection and trigger circuit 6 . After the linear array fiber 7 moves to a new collection point, restart the spectrum timing detection and trigger circuit 6 to control the multi-channel spectrometer 5 to start a new round of spectrum collection, so as to realize the progressive scanning of the planar dynamic arc spectrum.

线性阵列光纤7是由一组光纤纤芯线性排列组成。本发明的一较佳实施例中,线性阵列光纤7的是由20根220微米的紫外石英纤芯线性排列组成。线性阵列光纤7的入射端口的纤芯线性排列嵌入在光谱成像系统2的成像光屏24的中心位置,同时固定在一维可移动光谱采集平台3的光纤支架上,并可在光谱采集平台3上垂直移动;出射端口的纤芯垂直排列固定在光谱仪5的入射狭缝入口处。光谱采集平台3的光纤支架固定在光谱成像系统2的成像光屏24的中心位置。动态电弧通过光谱成像系统2投射在成像光屏24中心上,由线性阵列光纤7入射端口线性排列纤芯阵列同时采集位于同一直线上不同点的辐射,在光纤内转置后从出射端口垂直排列的纤芯阵列传输进入光谱仪5的纵向入射狭缝。通过垂直移动光谱采集平台3的光纤支架的可以获得电弧不同位置的光谱;通过改变入射端纤芯排列的方向可以采集电弧水平、垂直或者其他任意方向直线上多个点的光谱信息。The linear array optical fiber 7 is composed of a group of optical fiber cores arranged linearly. In a preferred embodiment of the present invention, the linear array optical fiber 7 is composed of 20 ultraviolet silica cores of 220 microns in linear arrangement. The fiber cores of the incident ports of the linear array optical fiber 7 are linearly arranged and embedded in the center of the imaging light screen 24 of the spectral imaging system 2, and are fixed on the fiber holder of the one-dimensional movable spectrum acquisition platform 3 at the same time, and can be placed on the spectrum acquisition platform 3 Move vertically; the fiber core of the exit port is vertically arranged and fixed at the entrance of the entrance slit of the spectrometer 5 . The optical fiber support of the spectrum acquisition platform 3 is fixed at the center of the imaging light screen 24 of the spectrum imaging system 2 . The dynamic arc is projected on the center of the imaging light screen 24 through the spectral imaging system 2, and the incident ports of the linear array optical fiber 7 are linearly arranged in the core array to simultaneously collect radiation at different points on the same straight line, and are vertically arranged from the exit ports after being transposed in the optical fiber The fiber core array transmits into the longitudinal incidence slit of the spectrometer 5 . Spectra at different positions of the arc can be obtained by moving the fiber holder of the spectrum collection platform 3 vertically; by changing the direction of the fiber core arrangement at the incident end, the spectrum information of multiple points on the arc horizontally, vertically or in any other straight line can be collected.

如图2所示,成像光屏24固定在一维可移动光谱采集平台3上的光纤支架上,成像光屏24的中心被嵌入线性阵列光纤7。成像光屏24一方面是光谱成像系统2所成实像的位置,另一方面是电弧辐射光进入线性阵列光纤7的纤芯的界面。而电弧中心、凸透镜22的中心、光阑23的中心、成像光屏24的中心以及线性阵列光纤7的中心均处于同一直线上,电弧通过光谱成像系统2的凸透镜22和光阑23中心小孔最终在成像光屏24上成像,而所需要采集的线性阵列上的电弧辐射光能够进入成像光屏24中心内所嵌入的阵列光纤内的纤芯内,最终传递给光谱仪。成像光屏将光谱成像系统2、光谱采集平台3、以及线性阵列光纤7连接为一个整体。As shown in FIG. 2 , the imaging light screen 24 is fixed on the fiber support on the one-dimensional movable spectrum collection platform 3 , and the center of the imaging light screen 24 is embedded in the linear array optical fiber 7 . The imaging light screen 24 is, on the one hand, the position of the real image formed by the spectral imaging system 2 , and on the other hand, the interface where the arc radiation light enters the core of the linear array optical fiber 7 . And the arc center, the center of the convex lens 22, the center of the diaphragm 23, the center of the imaging light screen 24 and the center of the linear array optical fiber 7 are all on the same straight line. The image is formed on the imaging light screen 24, and the arc radiation on the linear array to be collected can enter the core of the array fiber embedded in the center of the imaging light screen 24, and finally pass to the spectrometer. The imaging light screen connects the spectral imaging system 2, the spectral acquisition platform 3, and the linear array optical fiber 7 as a whole.

光谱时序检测与触发电路6的核心是由系统级的单片机构成,当光谱采集平台运动3处于停止状态后,启动单片机内的触发程序对电弧状态进行检测和判断,并在电弧处于所需要的瞬时状态时输出光谱仪触发信号。光谱时序检测与触发电路6的触发程序为:当运动控制器4向单片机第一输入端输入高电平时,启动单片机触发程序。The core of the spectrum timing detection and trigger circuit 6 is composed of a system-level single-chip computer. When the movement of the spectrum acquisition platform 3 is in a stopped state, the trigger program in the single-chip computer is started to detect and judge the arc state, and when the arc is at the required instant output spectrometer trigger signal in the state. The trigger program of the spectral timing detection and trigger circuit 6 is: when the motion controller 4 inputs a high level to the first input terminal of the single-chip microcomputer, the single-chip microcomputer trigger program is started.

系统级单片机(System on Chip,SoC)也叫作片上系统,是一种整合了部分或完全系统的电子电路并含有嵌入软件的单片机系统。如本发明实例中采用的是Silicon Labs公司推出的F8051系列系统级单片机,其系统内整合了高精度的模数转换器(ADC)并且其Cygnal-51内核的指令处理能力强大,能保证达到触发条件时及时输出触发信号。A system-level microcontroller (System on Chip, SoC), also known as a system on a chip, is a microcontroller system that integrates part or all of the electronic circuits of the system and contains embedded software. Adopted in the example of the present invention is the F8051 series system-level single-chip microcomputer that Silicon Labs company rolls out, has integrated high-precision analog-to-digital converter (ADC) and its Cygnal-51 core's order processing ability is powerful in its system, can guarantee to reach triggering When the conditions are met, the trigger signal is output in time.

单片机将输出的运动控制信号拉至低电平,并启动第一定时器以控制片内的模数转换器ADC以100kHz的采样频率将检测的电弧电流采集传感器1的电压模拟信号转换为数字信号,并存储到寄存器中。单片机的CPU对采集到的电压数值与触发程序内设定的阈值进行比较,得到相应的上升沿状态与下降沿状态。当单片机检测到电弧的电流达到上升沿状态或下降沿状态时的阈值时,通过第二定时器逐次延时不同时间,由单片机第二输入端向多通道光谱仪6输出时序触发信号,采集电弧位于峰值或基值状态不同瞬时的光谱辐射信息。The single-chip microcomputer pulls the output motion control signal to low level, and starts the first timer to control the on-chip analog-to-digital converter ADC to convert the detected voltage analog signal of the arc current acquisition sensor 1 into a digital signal at a sampling frequency of 100kHz , and stored in the register. The CPU of the single-chip microcomputer compares the collected voltage value with the threshold value set in the trigger program, and obtains the corresponding rising edge state and falling edge state. When the single-chip microcomputer detects that the electric current of the arc reaches the threshold value when the rising edge state or the falling edge state is reached, the second timer is successively delayed for different times, and the second input terminal of the single-chip microcomputer outputs a timing trigger signal to the multi-channel spectrometer 6, and the acquisition arc is located at Spectral radiance information at different instants of peak or base value states.

当单片机触发多通道光谱仪5采集结束处于不同瞬时状态的电弧的光谱信息后,单片机的CPU内核终止触发程序,并将输出的运动控制信号拉至高电平,启动运动控制器4控制光谱采集平台3的运动电机,带动线性阵列光纤7垂直移动到新的采集位置。When the single-chip microcomputer triggers the multi-channel spectrometer 5 to collect the spectral information of the arcs in different instantaneous states, the CPU core of the single-chip microcomputer terminates the trigger program, and pulls the output motion control signal to a high level, and starts the motion controller 4 to control the spectrum acquisition platform 3 The motion motor drives the linear array optical fiber 7 to move vertically to a new collection position.

电弧电流采集传感器1采集的电弧状态信号、光谱时序检测与触发电路6输出的触发信号以及多通道光谱仪5采集的对应电弧状态的光谱数据信息均输入计算机8中存储。The arc state signal collected by the arc current acquisition sensor 1 , the trigger signal output by the spectral timing detection and trigger circuit 6 , and the spectral data information corresponding to the arc state collected by the multi-channel spectrometer 5 are all input into the computer 8 for storage.

本发明的一种电弧光谱同步实时扫描线性多通道采集装置,利用系统级单片机的片内模数转换器ADC对电弧采集传感器获取的电弧电流信号进行采集和转换,利用单片机的高速CPU内核进行快速比较与运算,通过设置一定的判定条件,可以迅速判断电弧所处的状态并输出满足需要条件的触发信号,从而保证无论电弧处于峰值或者基值的任一时刻,光谱仪硬件触发电路都能同步触发光谱仪,实现对处于峰值或基值状态时任一不同时刻的电弧辐射光谱信息分别进行实时的采集;并且利用多芯线性阵列光纤和多通道光谱仪,可以保证同时获取位于同一直线上不同位置点上的电弧辐射光谱,达到对某一时刻的瞬时电弧光谱线性分布特征进行分析研究;通过光谱硬件触发电路控制一维可移动光谱采集平台,可以实现对整个平面电弧进行逐行扫描,短时间内获取整个平面的动态电弧信息。An arc spectrum synchronous real-time scanning linear multi-channel acquisition device of the present invention uses the on-chip analog-to-digital converter ADC of the system-level single-chip microcomputer to collect and convert the arc current signal obtained by the arc acquisition sensor, and uses the high-speed CPU core of the single-chip microcomputer to perform fast Comparison and operation, by setting certain judgment conditions, the state of the arc can be quickly judged and a trigger signal that meets the required conditions can be output, so as to ensure that the spectrometer hardware trigger circuit can be triggered synchronously no matter when the arc is at its peak or at any time. The spectrometer can realize the real-time collection of the arc radiation spectral information at any different time when it is in the peak or base value state; and the use of multi-core linear array optical fiber and multi-channel spectrometer can ensure that different positions on the same line can be obtained at the same time The arc radiation spectrum can be used to analyze and study the linear distribution characteristics of the instantaneous arc spectrum at a certain moment; the one-dimensional movable spectrum acquisition platform can be controlled by the spectrum hardware trigger circuit, which can realize the line-by-line scanning of the entire plane arc and obtain the spectrum in a short time. Dynamic arc information for the entire plane.

本发明的一种电弧光谱同步实时扫描线性多通道采集装置通过线性阵列的光纤可以同时采集同一直线上不同点的电弧辐射,并且可以通过这种采集方法实现对整个电弧平面的线扫描。通过调节线性阵列的方向采集不同取向的直线上的点,并且不需要过于复杂的成像系统,避免了光学成像系统带来的衰减和误差;本发明的装置具有可编程性,可以通过编程对处于峰值或者基值的任一时刻电弧输出触发信号同步触发光谱仪。对单片机进行编程控制更加简单和灵活,投入也更小,对硬件和软件平台要求都很低。The arc spectrum synchronous real-time scanning linear multi-channel acquisition device of the present invention can simultaneously collect arc radiation at different points on the same straight line through optical fibers in a linear array, and can realize line scanning of the entire arc plane through this acquisition method. By adjusting the direction of the linear array to collect points on a straight line with different orientations, and does not require an overly complicated imaging system, the attenuation and errors caused by the optical imaging system are avoided; the device of the present invention has programmability, and can be programmed to The arc output trigger signal synchronously triggers the spectrometer at any moment of peak value or base value. It is simpler and more flexible to program and control the single-chip microcomputer, the investment is also smaller, and the requirements for hardware and software platforms are very low.

以上详细描述了本发明的较佳具体实施例。应当理解,本领域的普通技术人员无需创造性劳动就可以根据本发明的构思作出诸多修改和变化。因此,凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred specific embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make many modifications and changes according to the concept of the present invention without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning or limited experiments on the basis of the prior art shall be within the scope of protection defined by the claims.

Claims (10)

1.一种电弧光谱同步实时扫描线性多通道采集装置,其特征在于,包括电弧电流采集传感器,光谱成像系统,光谱采集平台,运动控制器,光谱仪,光谱时序检测与触发电路,线性阵列光纤和计算机;1. An arc spectrum synchronous real-time scanning linear multi-channel acquisition device is characterized in that it comprises an arc current acquisition sensor, a spectrum imaging system, a spectrum acquisition platform, a motion controller, a spectrometer, a spectrum timing detection and trigger circuit, a linear array optical fiber and computer; 其中,所述电弧电流采集传感器通过信号线与所述光谱时序检测与触发电路的第一输入端相连接,并采集电弧电流信号,所述光谱时序检测与触发电路的输出端与所述光谱仪的外部触发接口相连接,所述光谱仪的光谱信号端通过信号线与所述计算机相连,并将所述光谱仪采集到的光谱信号输入所述计算机;所述光谱时序检测与触发电路的第二输入端和第二输出端分别与所述运动控制器的第一输出端和第一输入端相连接;所述运动控制器的第二输出端与所述光谱采集平台的运动电机相连接;所述线性阵列光纤的第一端部嵌入所述光谱成像系统,同时固定在所述光谱采集平台的光纤支架上,所述线性阵列光纤的第二端部固定在所述光谱仪的入射狭缝入口;所述光谱成像系统包括成像光屏,所述光谱成像系统通过所述成像光屏与所述光谱采集平台连接成一个整体。Wherein, the arc current acquisition sensor is connected to the first input terminal of the spectrum timing detection and trigger circuit through a signal line, and collects the arc current signal, and the output terminal of the spectrum timing detection and trigger circuit is connected to the spectrometer The external trigger interface is connected, the spectral signal end of the spectrometer is connected with the computer through a signal line, and the spectral signal collected by the spectrometer is input into the computer; the second input terminal of the spectral timing detection and trigger circuit and the second output end are respectively connected with the first output end and the first input end of the motion controller; the second output end of the motion controller is connected with the motion motor of the spectrum acquisition platform; the linear The first end of the array fiber is embedded in the spectral imaging system, and is fixed on the fiber holder of the spectrum collection platform, and the second end of the linear array fiber is fixed at the entrance of the entrance slit of the spectrometer; The spectral imaging system includes an imaging light screen, and the spectral imaging system is connected with the spectrum acquisition platform through the imaging light screen to form a whole. 2.如权利要求1所述的一种电弧光谱同步实时扫描线性多通道采集装置,其特征在于,所述光谱采集平台为一维可移动光谱采集平台,所述光谱仪为多通道光谱仪。2. A linear multi-channel acquisition device for synchronous real-time scanning of arc spectrum as claimed in claim 1, wherein the spectrum acquisition platform is a one-dimensional movable spectrum acquisition platform, and the spectrometer is a multi-channel spectrometer. 3.如权利要求2所述的一种电弧光谱同步实时扫描线性多通道采集装置,其特征在于,所述光谱成像系统还包括光学导轨,凸透镜和光阑,所述凸透镜和所述光阑安装在所述光学导轨上,所述凸透镜的中心、所述光阑的小孔及所述成像光屏的中心处于同一直线上。3. a kind of arc spectrum synchronous real-time scanning linear multi-channel acquisition device as claimed in claim 2, is characterized in that, described spectrum imaging system also comprises optical rail, convex lens and diaphragm, and described convex lens and described diaphragm are installed on On the optical guide rail, the center of the convex lens, the small hole of the diaphragm and the center of the imaging screen are on the same straight line. 4.如权利要求3所述的一种电弧光谱同步实时扫描线性多通道采集装置,其特征在于,所述凸透镜和所述光阑被设置为可以在所述光学导轨上移动,光学导轨的长度为1.8-2.3米。4. a kind of arc spectrum synchronous real-time scanning linear multi-channel acquisition device as claimed in claim 3, is characterized in that, described convex lens and described aperture are arranged to be movable on described optical rail, the length of optical rail It is 1.8-2.3 meters. 5.如权利要求3所述的一种电弧光谱同步实时扫描线性多通道采集装置,其特征在于,所述线性阵列光纤设置为由光纤纤芯线性排列组成,所述线性阵列光纤的入射端的纤芯线性排列嵌入在所述光谱成像系统的所述成像光屏的中心位置,并可在所述光谱采集平台上垂直移动;所述线性阵列光纤的出射端的纤芯垂直排列固定在所述光谱仪的入射狭缝入口。5. A kind of arc spectrum synchronous real-time scanning linear multi-channel acquisition device as claimed in claim 3, it is characterized in that, described linear array optical fiber is set to be made up of linear arrangement of optical fiber core, the fiber of the incident end of described linear array optical fiber The cores are linearly arranged and embedded in the center of the imaging light screen of the spectral imaging system, and can move vertically on the spectrum acquisition platform; the fiber cores of the output end of the linear array optical fiber are vertically arranged and fixed on the spectrometer The entrance of the entrance slit. 6.如权利要求5所述的一种电弧光谱同步实时扫描线性多通道采集装置,其特征在于,所述成像光屏固定在一维可移动光谱采集平台的光纤支架上。6 . A linear multi-channel acquisition device for synchronous real-time scanning of arc spectrum as claimed in claim 5 , wherein the imaging light screen is fixed on the optical fiber support of the one-dimensional movable spectrum acquisition platform. 7 . 7.如权利要求6所述的一种电弧光谱同步实时扫描线性多通道采集装置,其特征在于,所述光谱时序检测与触发电路的核心由系统级的单片机构成,所述光谱时序检测与触发电路设置为当光谱采集平台处于停止状态后,启动所述光谱时序检测与触发电路的单片机内的触发程序对电弧状态进行检测和判断,并在电弧处于所需要的瞬时状态时输出光谱仪触发信号。7. A kind of arc spectrum synchronous real-time scanning linear multi-channel acquisition device as claimed in claim 6, characterized in that, the core of the spectrum timing detection and trigger circuit is composed of a system-level single-chip computer, and the spectrum timing detection and triggering The circuit is set to start the trigger program in the single-chip microcomputer of the spectrum timing detection and trigger circuit to detect and judge the arc state when the spectrum acquisition platform is in the stop state, and output the spectrometer trigger signal when the arc is in the required instantaneous state. 8.如权利要求7所述的一种电弧光谱同步实时扫描线性多通道采集装置,其特征在于,所述一维可移动光谱采集平台的运动电机通过所述运动控制器向所述光谱时序检测与触发电路输出低电平,用于停止所述谱时序检测与触发电路。8. A kind of arc spectrum synchronous real-time scanning linear multi-channel acquisition device as claimed in claim 7, characterized in that, the motion motor of the one-dimensional movable spectrum acquisition platform is sent to the spectrum timing detection by the motion controller The output low level of the trigger circuit is used to stop the spectrum timing detection and trigger circuit. 9.如权利要求7所述的一种电弧光谱同步实时扫描线性多通道采集装置,其特征在于,所述一维可移动光谱采集平台的运动电机通过所述运动控制器向所述光谱时序检测与触发电路输出高电平,用于触发所述谱时序检测与触发电路。9. A kind of arc spectrum synchronous real-time scanning linear multi-channel acquisition device as claimed in claim 7, characterized in that, the motion motor of the one-dimensional movable spectrum acquisition platform is sent to the spectrum timing detection by the motion controller The output high level of the trigger circuit is used to trigger the spectrum timing detection and trigger circuit. 10.如权利要求9所述的一种电弧光谱同步实时扫描线性多通道采集装置,其特征在于,所述运动控制器收到的运动状态信号为高电平时,所述光谱时序检测与触发电路通过所述电弧电流采集传感器的电压信号对电弧的状态进行检测和判断后,向所述多通道光谱仪输出触发信号,同步触发所述多通道光谱仪采集通过所述线性阵列光纤传输进入所述入射狭缝入口的同一直线上多个点的电弧辐射光谱。10. A kind of arc spectrum synchronous real-time scanning linear multi-channel acquisition device as claimed in claim 9, characterized in that, when the motion state signal received by the motion controller is at a high level, the spectrum timing detection and trigger circuit After detecting and judging the state of the arc through the voltage signal of the arc current acquisition sensor, a trigger signal is output to the multi-channel spectrometer, and the multi-channel spectrometer is synchronously triggered to collect and transmit through the linear array optical fiber into the incident narrow The arc radiation spectrum of multiple points on the same line at the entrance of the slit.
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