CN106567188A - Fluorescent fireproof fibrofelt preparation method - Google Patents
Fluorescent fireproof fibrofelt preparation method Download PDFInfo
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- CN106567188A CN106567188A CN201610752959.XA CN201610752959A CN106567188A CN 106567188 A CN106567188 A CN 106567188A CN 201610752959 A CN201610752959 A CN 201610752959A CN 106567188 A CN106567188 A CN 106567188A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4209—Inorganic fibres
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
- C04B35/22—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in calcium oxide, e.g. wollastonite
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/62227—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products obtaining fibres
- C04B35/62231—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products obtaining fibres based on oxide ceramics
- C04B35/6224—Fibres based on silica
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4209—Inorganic fibres
- D04H1/4218—Glass fibres
- D04H1/4226—Glass fibres characterised by the apparatus for manufacturing the glass fleece
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- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3206—Magnesium oxides or oxide-forming salts thereof
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- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
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- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
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- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
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Abstract
The invention discloses a fluorescent fireproof fibrofelt preparation method. The fibrofelt comprises the following components by weight percentage: 30%-45% of calcium oxide, 25%-50% of silicon dioxide, 15%-25% of magnesium oxide, 1%-5% of zirconia, 1%-5% of carbon, and 1%-5% of titanium dioxide. The method takes podolite, dolomite, basalt, wollastonite, zircon, carbon black and titanium dioxide as the main raw materials. During centrifugal thread throwing, the method enables fluorescent powder to be attached to the surface of spinning solution through the auxiliary effect of nitrogen, achieves the preparation of fluorescent fireproof fibers, and prepares the fluorescent fireproof fibrofelt through the needling and pressing heat setting. The prepared fibrofelt emits red, blue and green light at night or at a dark place, and is good in biological dissolvability and structural stability.
Description
Technical field
The invention belongs to refractory fibre field, more particularly, to a kind of preparation method of fluorescence fire-retardent fiber felt-rug.
Background technology
Compared with other refractory materials, refractory fibre has density little(The only 1/5-1/10 of refractory brick), heat conductivity
It is little(For the 1/3 of light-weight brick), thermal capacitance is little, the features such as programming rate is fast.In metallurgy, machinery, oil, chemical industry, electronics and light industry
Etc. being widely used in various industrial circles.
Most refractory fibres is used to replace refractory brick for high-temperature fields such as heat-treatment furnace, heating furnaces, but from 20 generation
Record since the nineties, with the exploitation and popularization of new product, refractory material has also been progressed in daily life.Patent
CN1229864A discloses a kind of non-inflammability blend yarn and its application, by aluminum silicate ceramic refractory fibre and glass fibre or height
Silica fiber carries out blending and weaving obtains fabric, and gained fabric has good noninflammability.Patent CN1253645C is disclosed
A kind of fire resisting shutter, with refractory fiber blanket as curtain core, for the fire prevention of large-scale public place, storehouse plays an important role.
With the raising of people's safety consciousness, fire proofing firbre can be increasingly wider in the application of daily life, fine to fire resisting therewith
The feature of dimension has higher requirement, such as fluorescence, warmth retention property.The fluorescent characteristicss of refractory fibre contribute to refractory product
Positioned and the warning function to dangerous inflammable thing.At present for the research ratio of the refractory fibre product with fluorescent characteristicss
Relatively it is short of, not yet has pertinent literature to report.
The content of the invention
To overcome the problem of the preparation method of fluorescence refractory fibre, the present invention to provide a kind of preparation of fluorescence fire-retardent fiber felt-rug
Method.
The present invention is realized by following technology:
A kind of preparation method of fluorescence fire-retardent fiber felt-rug, step is as follows:
1)Main material prepares:Claimed according to the quality proportioning of calcium oxide, silicon dioxide, magnesium oxide, zirconium oxide, carbon and titanium dioxide
Carbonatoapatite, dolomite, basalt, wollastonite, zircon, white carbon black and titanium dioxide are taken, at 500~700 DEG C 3~5 hours are incubated
After be blended and carry out crushing and obtain main material;
2)Fluorescent powder prepares:Fluorescent agent is milled to into 200~300 mesh using mechanical ball milling instrument and obtains fluorescent powder;
3)Melting:Main material is put in melting furnace and is heated to 1900~2000 DEG C, until melt obtaining fused solution completely;
4)Filter:The impurity in fused solution is filtered, is stirred in the stirred tank of 2100~2200 DEG C of filtrate inflow and persistently
To spinning liquid;
5)Fluorescence refractory fibre is collected:Spinning liquid flows out from stirred tank discharging opening, into spinning head, under the action of the centrifugal force, Jing
The pore of spinning head throws away, and pore vertical direction is injected with the industrial nitrogen with fluorescent powder, glimmering under industrial nitrogen auxiliary
Light powder adheres to spinning liquid surface, meanwhile, spinning liquid is quickly cooled to solid fiber and is collected by condensers and obtains glimmering
Light refractory fibre;
6)Into felt:Fluorescence refractory fibre input opening picking device is carried out shredding, combing and obtains the fleece being evenly distributed, profit
Acupuncture is carried out to fleece with needing machine and obtains fluorescence fire-retardent fiber felt-rug fabric, pressurized heat stage by stage is carried out to above-mentioned fabric and is determined
Type, cut and collect and obtain finished product.
In general, vitreous body has more preferable hydrolysis property than the crystal of similar component.Reason is the change of vitreous body
Structure and crystal phase ratio are learned, it is more open.Use in a kind of fluorescence refractory fibre prepared by the present invention and mixed with biology
Property preferable raw material, i.e. the present invention prepared by fluorescence refractory fibre not only have fluorescence, it may have good biology mixes
Property.Raw material composition on, carbonatoapatite, dolomite main chemical compositions be calcium oxide, content up to more than 50%, in chemical composition
It is close to the sclerous tissueses such as people's bone and tooth, there is preferable biocompatibility;Wollastonite is widely considered to be a kind of bio-soluble most
Good amorphous fibres raw material, its calcium oxide content is 48%, and biological dissolution performance is good.Basalt although rate of dissolution is very low,
But than the asbestos, the potassium titanate that are equally low rate of dissolution(Sodium)Impact of the whisker to health is little.Jing inventor's checking,
There is higher biocompatibility with the refractory fibre that apatite, dolomite, basalt, wollastonite are prepared as primary raw material.This
Outward, the raw material for being used all is Inorganic Chemicals or natural mineral products common on market, not only low cost, and nontoxic nothing
Evil, without the release of any dusty gass, is conducive to environmentally friendly production.
Refractory fibre melt viscosity with silicon dioxide, calcium oxide and magnesium oxide as main component is relatively low, in the present invention, sends out
A person of good sense is, in order to improve the viscosity of melt, to improve through testing the materials such as introducing zirconium oxide, titanium dioxide, its main purpose repeatedly
The fibre-forming performance of melt, and the thermal expansion to refractory fibre and ruggedness and have no significant effect, traditional refractory fibre can be used
Boron oxide is improving the viscosity of melt, but boron oxide is easily vaporized, so as to cause environmental pollution.Zirconium oxide is in itself that a kind of high temperature is resistance to
Fiery material, melt temperature is about 2700 DEG C, and the addition of the material can improve the temperature range of melt viscosity change, with good
Thermal stability.Titanium dioxide has good light scattering effect, and its introducing is in the present invention the heat-insulated guarantor to increase
Warm nature energy.Additionally, the characteristics of carbon has low thermal expansion so that fiber product of the present invention volume stability in applied at elevated temperature
Good, thermal shock resistance is strong.It has been recognised by the inventors that zirconium oxide, the addition of titanium dioxide makes the macroscopic properties of refractory material there occurs change,
Elastic modelling quantity, coefficient of thermal expansion are reduced, and microscopic structure intensity is improved, and suppression causes the breakaway poing that refractory material ruptures
Generation so that structural stability is improved.Intensity is also improved.
This luminescent material of fluorescent material, is widely used in many fields, makes various light emitting articles.Traditional use
Method is fluorescent material to be added in resin, and is coated on product surface, or in one layer of surface mount for scribbling fluorescent material thoroughly
Bright plastic sheeting as protective layer, the weak point of this preparation method be fluorescent article case hardness it is low, not wear-resistant, intolerant to
High temperature, ageing resistace are poor.Another kind of method is fluorescent material to be added among matrix, and then matrix is shaped.Fluorescence
Powder is usually the outer surface competence exertion fluorescence in article, and is then difficult to play its effect among matrix.
In this manual, under centrifugal force, the pore of Jing spinning heads throws away spinning liquid, and now spinning liquid temp is higher,
Main body is still liquid, now under industrial nitrogen auxiliary, fluorescent powder is directly attached to into spinning liquid outer layer, by spinning liquid temp
Impact, the fusing of fluorescent material part simultaneously in the dispersion of spinning liquid outer layer, meanwhile, industrial nitrogen has the effect of cooling to spinning liquid,
Spinning liquid solidifies rapidly, also achieve set of the fluorescent powder on refractory fibre surface, is firmly combined with and densification so as to be formed
Fluorescence coating, this is a most important inventive point in this specification.Jing test fluorescent powders are uniform in refractory fibre surface distributed,
The concentration and air velocity of fluorescent powder in industrial nitrogen, gas are then depended primarily on as the thickness of fluorescence refractory fibre fluorescence coating
The concentration of fluorescent powder is higher in stream, air velocity is more low, can obtain the thicker refractory fibre of fluorescence coating.
Preferably, the quality proportioning of main material be calcium oxide 30%~45%, silicon dioxide 25%~50%, magnesium oxide 15%~
25%, zirconium oxide 1%~5%, carbon 1%~5%, titanium dioxide 1%~5%, total amount is 100%.
Preferably, the fluorescent agent is europkium-activated yittrium oxide, the at a low price aluminate of terbium activation, europkium-activated barium magnesium aluminate
In one or more.
Of the present invention is rare-earth trichromatic fluorescent powder, wherein europkium-activated yittrium oxide(Y2O3:Eu)For Hydrargyri Oxydum Rubrum, terbium
The aluminate of activation(MgAl11O19:Ce,Tb)For green powder, the europkium-activated barium magnesium aluminate of low price(BaMg2Al16O27:Eu)For blue powder.
The present invention can obtain the phosphor mixture of different fluorescent characteristicss by the row compounding to three kinds of fluorescent material.
Preferably, the particle diameter of the main material is 150~200 mesh.
The present invention adopts 150~200 mesh raw materials, Jing experiments to find that particle diameter used in the present invention can be obtained faster
Melting rate, main material mixing is more uniformly distributed, and the quality of obtained fluorescence refractory fibre is more stable.
Preferably, the speed of centrifugation is 3000~5000 revs/min, and the aperture of pore is 0.05~0.2 millimeter.
Preferably, the temperature of the industrial nitrogen is 130~145 DEG C, and air velocity is 2~8 meter per seconds.
Preferably, the concentration of fluorescent powder is 300~1500mg/L in industrial nitrogen.
The air velocity of industrial nitrogen has been together decided in fluorescence refractory fibre with the concentration of fluorescent powder in industrial nitrogen
The thickness and fluorescence intensity of fluorescence coating.Preferably air velocity is 3~6 meter per seconds, and more preferable air velocity is 4~5 meter per seconds, compared with
The concentration of fluorescent powder is 500~1200mg/L in good industrial nitrogen, and fluorescent powder concentration is 800 in more preferable industrial nitrogen
~1000mg/L.
Preferably, a diameter of 26~72 microns of the fluorescence refractory fibre, length is 38~172 millimeters.
Preferably, needling density is 280~420 thorns/cm2, depth of needling is 10~14 millimeters.
It is, using the buckle thorn pricker repeated localised puncture fleece of needing machine, to make fiber middles that needle point method reinforces refractory fibre net
Horizontal refractory fibre is divided to form vertical fibers cluster, the fiber cluster, by tangling with horizontal fibre, hinders from top to bottom through fibre web
The only mutual slippage of fiber, and make fibre structure closely, thickness is greatly reduced.In the technological parameter of needing machine needling density,
The two parameters of depth of needling are mostly important.Refractory fibrous material is fragile material, is easily snapped off, in traditional refractory fibre pin
In piercing into the technique of felt, the needling density and depth of needling of less clear and definite acupuncture do not have substantially to the strength of fire-retardent fiber felt-rug
Concern.Its reason is perhaps that traditional refractory fibre is used for heat-treatment furnace, the industrial heat preservation material of heating furnace is used, by force
Power requires less.But in daily life, felt product are inevitably acted on by stretching, bending repeatedly, the stretching of felt product
Ultimate strength, fatigue performance then must receive publicity.But inventor's experiment finds that the two technological parameters are to refractory fibre
The tension failure strength of felt, fatigue performance have significant impact, are related to its use, are 280~420 in needling density
Thorn/cm2, when depth of needling is 10~14 millimeters, the tension failure strength of gained fire-retardent fiber felt-rug can obtain higher value, endurance
Better performances.
Preferably, the thermal finalization of pressurizeing stage by stage is 8~16Kg/cm of pressure in 600~700 DEG C of temperature2Under the conditions of locate
Reason 45~90 minutes, is then warming up to 1600~1800 DEG C, 4~12Kg/cm of pressure with 10~30 DEG C/minute2Under the conditions of process 2~
5 minutes, it is disposed, naturally cools to room temperature.
A conventionally employed acupuncture obtains refractory fibre finished product, and in the present invention, inventor is for the base that acupuncture shapes
Cloth carries out pressurized heat heat treatment twice, its role is to, and the pressurization thermal finalization of long period first time advantageously forms crystal grain
Tiny, intensity is higher, the preferable refractory fibre of toughness, and the pressurized heat heat treatment of second short time can make refractory fibre exist
Densified structure is obtained in short time, crystal grain is not susceptible to secondary growth, makes fiber more stable in applied at elevated temperature performance, this
Walk for the refractory fibre size for using at high temperature keeps stable, obtain fluorescence fire-retardent fiber felt-rug and there is vital work
With this is also one of one important inventive point of this specification.
Description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention.
Specific embodiment
Embodiment 1
Take the title wt% of carbonatoapatite 25.3, the wt% of dolomite 17.2, the wt% of basalt 22.1, the wt% of wollastonite 24.3, zircon
5.5 wt%, the wt% of white carbon black 3.5 and the wt% of titanium dioxide 2.1, its chemical composition be the wt% of calcium oxide 40.8, silicon dioxide 31.4
Wt%, the wt% of magnesium oxide 15.4, the wt% of zirconium oxide 4.9, the wt% of carbon 4.7, the wt% of titanium dioxide 2.8, are blended and are crushed to 150
Mesh obtains main material.Europkium-activated yittrium oxide is milled to into 200 mesh using mechanical ball milling instrument and obtains europkium-activated yttrium oxide powder.
Main material is put in melting furnace and is heated to 2000 DEG C, until melt obtaining fused solution completely.Subsequently filter miscellaneous in fused solution
Matter, is stirred in the stirred tank of 2200 DEG C of filtrate inflow and persistently and is obtained spinning liquid, discharging opening of the spinning liquid from stirred tank
Spinning head is flowed out into, under the action of the centrifugal(5000 revs/min), the pore of Jing spinning heads(A diameter of 0.15 millimeter)Throw away,
Pore vertical direction is injected with the industrial nitrogen with europkium-activated yttrium oxide powder, and the concentration of europkium-activated yttrium oxide powder is
1000mg/L, the temperature of industrial nitrogen is 140 DEG C, and speed is 7 meter per seconds.Under industrial nitrogen auxiliary, europkium-activated oxidation yttrium powder
End adheres to spinning liquid surface, meanwhile, spinning liquid is quickly cooled to solid fiber and is collected that to obtain fluorescence resistance to by condensers
Fiery fiber.Collecting fluorescence refractory fibre input opening picking device carries out shredding, combing and obtains the fleece being evenly distributed, and utilizes
Needing machine carries out acupuncture to fleece, and needling density is 350 thorns/cm2, depth of needling is 12 millimeters, obtains fluorescence refractory fibre
Felt blanket cloth.Subsequently, above-mentioned fabric is pressurizeed stage by stage thermal finalization, in 650 DEG C of temperature, pressure 12Kg/cm2Under the conditions of process
70 minutes, then 1700 DEG C are warming up to 25 DEG C/minute, pressure 8Kg/cm2Under the conditions of process 1 minute, be disposed, natural cooling
To room temperature.Pressurization thermal finalization is finished, and is cut and is collected and obtains fluorescence fire-retardent fiber felt-rug.
Fluorescence fire-retardent fiber felt-rug burn red at night or dark.
Embodiment 2
Take the title wt% of carbonatoapatite 21.2, the wt% of dolomite 21.1, the wt% of basalt 40.4, the wt% of wollastonite 11.1, zircon
2.3 wt%, the wt% of white carbon black 2.1 and the wt% of titanium dioxide 1.8, its chemical composition be the wt% of calcium oxide 33.9, silicon dioxide 37.6
Wt%, the wt% of magnesium oxide 20.6, the wt% of zirconium dioxide 2.2, the wt% of carbon 3.1, the wt% of titanium dioxide 2.6, are blended and are crushed to
200 mesh obtain main material.The aluminate that terbium is activated is milled to into the aluminic acid salt fines that 200 mesh obtain terbium activation using mechanical ball milling instrument
End.Main material is put in melting furnace and is heated to 1900 DEG C, until melt obtaining fused solution completely.Subsequently filter in fused solution
Impurity, filtrate flows into 2100 DEG C of stirred tank and is persistently stirred and obtains spinning liquid, discharging opening of the spinning liquid from stirred tank
Spinning head is flowed out into, under the action of the centrifugal(3000 revs/min), the pore of Jing spinning heads(A diameter of 0.05 millimeter)Throw away,
Pore vertical direction is injected with the industrial nitrogen of the aluminic acid salt powder with terbium activation, and the concentration of the aluminic acid salt powder of terbium activation is
300mg/L, the temperature of industrial nitrogen is 130 DEG C, and speed is 5 meter per seconds.Under industrial nitrogen auxiliary, the aluminic acid salt fines of terbium activation
End adheres to spinning liquid surface, meanwhile, spinning liquid is quickly cooled to solid fiber and is collected that to obtain fluorescence resistance to by condensers
Fiery fiber.Collecting fluorescence refractory fibre input opening picking device carries out shredding, combing and obtains the fleece being evenly distributed, and utilizes
Needing machine carries out acupuncture to fleece, and needling density is 280 thorns/cm2, depth of needling is 10 millimeters, obtains fluorescence refractory fibre
Felt blanket cloth.Subsequently, above-mentioned fabric is pressurizeed stage by stage thermal finalization, in 600 DEG C of temperature, pressure 8Kg/cm2Under the conditions of process
45 minutes, then 1600 DEG C are warming up to 20 DEG C/minute, pressure 5Kg/cm2Under the conditions of process 2 minutes, be disposed, natural cooling
To room temperature.Pressurization thermal finalization is finished, and is cut and is collected and obtains fluorescence fire-retardent fiber felt-rug.
The fluorescence fire-retardent fiber felt-rug rubescent green glow at night or dark.
Claims (10)
1. a kind of preparation method of fluorescence fire-retardent fiber felt-rug, is characterized in that, step is as follows:
1)Main material prepares:Claimed according to the quality proportioning of calcium oxide, silicon dioxide, magnesium oxide, zirconium oxide, carbon and titanium dioxide
Carbonatoapatite, dolomite, basalt, wollastonite, zircon, white carbon black and titanium dioxide are taken, at 500~700 DEG C 3~5 hours are incubated
After be blended and carry out crushing and obtain main material;
2)Fluorescent powder prepares:Fluorescent agent is milled to into 200~300 mesh using mechanical ball milling instrument and obtains fluorescent powder;
3)Melting:Main material is put in melting furnace and is heated to 1900~2000 DEG C, until melt obtaining fused solution completely;
4)Filter:The impurity in fused solution is filtered, is stirred in the stirred tank of 2100~2200 DEG C of filtrate inflow and persistently
To spinning liquid;
5)Fluorescence refractory fibre is collected:Spinning liquid flows out from stirred tank discharging opening, into spinning head, under the action of the centrifugal force, Jing
The pore of spinning head throws away, and pore vertical direction is injected with the industrial nitrogen with fluorescent powder, glimmering under industrial nitrogen auxiliary
Light powder adheres to spinning liquid surface, meanwhile, spinning liquid is quickly cooled to solid fiber and is collected by condensers and obtains glimmering
Light refractory fibre;
6)Into felt:Fluorescence refractory fibre input opening picking device is carried out shredding, combing and obtains the fleece being evenly distributed, profit
Acupuncture is carried out to fleece with needing machine and obtains fluorescence fire-retardent fiber felt-rug fabric, pressurized heat stage by stage is carried out to above-mentioned fabric and is determined
Type, cut and collect and obtain finished product.
2. a kind of preparation method of fluorescence fire-retardent fiber felt-rug according to claim 1, is characterized in that, the quality of main material is matched somebody with somebody
Than for calcium oxide 30%~45%, silicon dioxide 25%~50%, magnesium oxide 15%~25%, zirconium oxide 1%~5%, carbon 1%~5%,
Titanium dioxide 1%~5%, total amount is 100%.
3. a kind of preparation method of fluorescence fire-retardent fiber felt-rug according to claim 1, is characterized in that, the fluorescent agent is europium
One or more in yittrium oxide, the aluminate of terbium activation, the europkium-activated barium magnesium aluminate of low price of activation.
4. a kind of preparation method of fluorescence fire-retardent fiber felt-rug according to claim 1, is characterized in that, the grain of the main material
Footpath is 150~200 mesh.
5. a kind of preparation method of fluorescence fire-retardent fiber felt-rug according to claim 1, is characterized in that, the speed of centrifugation is
3000~5000 revs/min, the aperture of pore is 0.05~0.2 millimeter.
6. a kind of preparation method of fluorescence fire-retardent fiber felt-rug according to claim 1, is characterized in that, the temperature of the hot-air
Spend for 130~145 DEG C, air velocity is 2~8 meter per seconds.
7. a kind of preparation method of the fluorescence fire-retardent fiber felt-rug according to claim 1 or 3, is characterized in that, in industrial nitrogen
The concentration of fluorescent powder is 300~1500mg/L.
8. a kind of preparation method of fluorescence fire-retardent fiber felt-rug according to claim 1, is characterized in that, the fluorescence fire resisting is fine
A diameter of 26~72 microns of dimension, length is 38~172 millimeters.
9. a kind of preparation method of fluorescence fire-retardent fiber felt-rug according to claim 1, is characterized in that, needling density is 280
~420 thorns/cm2, depth of needling is 10~14 millimeters.
10. a kind of preparation method of fluorescence fire-retardent fiber felt-rug according to claim 1, is characterized in that, described to add stage by stage
Thermoforming is 8~16Kg/cm of pressure in 600~700 DEG C of temperature2Under the conditions of process 45~90 minutes, then with 10~30
DEG C/minute 1600~1800 DEG C are warming up to, 4~12Kg/cm of pressure2Under the conditions of process 2~5 minutes, be disposed, naturally cool to
Room temperature.
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EP1323687A2 (en) * | 2001-12-29 | 2003-07-02 | Kumkang Korea Chemical Co., Ltd. | Biosoluble ceramic fiber composition with improved solubility in a physiological saline solution for a high temperature insulation material |
CN1544371A (en) * | 2003-11-24 | 2004-11-10 | 山东鲁阳股份有限公司 | Inorganic ceramic fiber needle-penetrating blanket capable of being dissolved in human body fluid and its production method |
CN101052597A (en) * | 2004-11-01 | 2007-10-10 | 摩根坩埚有限公司 | Improvement for alkaline earth silicate fiber |
CN105274728A (en) * | 2014-05-28 | 2016-01-27 | 福建赛特新材股份有限公司 | Biological soluble fiber mat, preparation method thereof and vacuum insulated panel using mat |
-
2016
- 2016-08-30 CN CN201610752959.XA patent/CN106567188B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1323687A2 (en) * | 2001-12-29 | 2003-07-02 | Kumkang Korea Chemical Co., Ltd. | Biosoluble ceramic fiber composition with improved solubility in a physiological saline solution for a high temperature insulation material |
CN1544371A (en) * | 2003-11-24 | 2004-11-10 | 山东鲁阳股份有限公司 | Inorganic ceramic fiber needle-penetrating blanket capable of being dissolved in human body fluid and its production method |
CN101052597A (en) * | 2004-11-01 | 2007-10-10 | 摩根坩埚有限公司 | Improvement for alkaline earth silicate fiber |
CN105274728A (en) * | 2014-05-28 | 2016-01-27 | 福建赛特新材股份有限公司 | Biological soluble fiber mat, preparation method thereof and vacuum insulated panel using mat |
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Address after: 313100 Meishan Town Industrial Park, Changxing County, Huzhou City, Zhejiang Province Patentee after: Zhejiang ally Refractories Co.,Ltd. Address before: 313117 Industrial Park, Changxing County Town, Changxing County, Huzhou Patentee before: CHANGXING MENGYOU REFRACTORIES Co.,Ltd. |