CN106566047A - Preparation method of composite for underground drainage corrugated pipe - Google Patents
Preparation method of composite for underground drainage corrugated pipe Download PDFInfo
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- CN106566047A CN106566047A CN201610928478.XA CN201610928478A CN106566047A CN 106566047 A CN106566047 A CN 106566047A CN 201610928478 A CN201610928478 A CN 201610928478A CN 106566047 A CN106566047 A CN 106566047A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/18—Applications used for pipes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/06—Properties of polyethylene
- C08L2207/062—HDPE
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- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention discloses a preparation method of a composite for an underground drainage corrugated pipe. The preparation method comprises the steps of adding high-density polyethylene, polylactic acid, an ethylene-propylene copolymer, polyurethane, zinc borate, di-n-octyl phthalate, epoxidized soybean oil and light calcium carbonate into an agitated vessel, and mixing the materials to obtain a mixture A; adding polyethylene resin, cationic polyacrylamide, 2-ethylhexanol, tricaprylyl citrate and chitosan into the agitated vessel, and mixing the materials to obtain a mixture B; and finally, mixing the mixture A with the mixture B, and carrying out melt extrusion on a mixture of the mixture A and the mixture B through a double-screw extruder, so as to obtain the composite. The composite is adopted to prepare the outer wall of a double-layer pipe, ring stiffness and ring flexibility of the prepared double-layer pipe are obviously improved, and performance requirements of large-diameter underground drainage blowdown pipes can be met.
Description
Technical field
The invention belongs to technical field of polymer materials, and in particular to a kind of system of the effective composite of buried drain bellows
Preparation Method.
Background technology
It is widely used today as the high density polyethylene (HDPE) (HDPE) of drain pipe, soil pipe, buried cable pipe, agricultural drainage and irrigation pipe
Double-wall corrugated pipe is that a kind of outer wall is corrugated, inner wall smooth Tube, with same specification with intensity other class tubing phases
Than saving with materials, rigidly high, bendability is excellent, and the features such as high-impact, high resistance to compression, instead of biography in suitable scope
The steel pipe of system, cast iron pipe, pipe of cement, asbestos pipe and common plastics tube.But, the maximum of large-caliber double-wall bellow is perplexed at present
Problem is that ring stiffness is low.Now the maximum inner diameter of domestic double-wall corrugated pipe is 710mm, and relevant equipment manufacturer is just in Devoting Major Efforts To Developing mouth
The production line of footpath 1600mm, this performance to pipe material is put forward higher requirement.
Ring stiffness is one of most important performance indications of tubing, because tubing is not subject in the application of buried drain pipe
Intrinsic pressure or pressure is very low, and is solely subjected to external pressure and loads (including dynamic load and static load).If the ring stiffness of tubing is too little, tubing
By destructions such as the big deformation of generation or flexings, thus it cannot be guaranteed that the safe handling of tubing.How tubing is most effectively improved
Ring stiffness be tubing industry heat subject.
The content of the invention
The purpose of the present invention overcomes the deficiencies in the prior art and provides a kind of buried drain bellows effective composite
Preparation method.
A kind of preparation method of the effective composite of buried drain bellows, comprises the following steps:
Step 1, in parts by weight, by high density polyethylene (HDPE) 10-20 parts, polylactic acid 1-5 parts, ethylene-propylene copolymer 2-4 parts,
Polyurethane 0.8-3.2 parts, Firebrake ZB 0.5-1.5 parts, dioctyl phthalate 0.6-1.5 parts, epoxy soybean oil 0.8-1.2 parts,
Precipitated calcium carbonate 0.2-0.5 parts are added in stirred tank, mixing, obtain mixture A;
Step 2, in parts by weight, by polyvinyl resin 3-6 parts, PAMC 1-4 parts, 2-Ethylhexyl Alcohol 2-5 parts,
Trioctyl lemon acid 0.5-1.5 parts, shitosan 0.2-0.8 parts are added in stirred tank, mixing, obtain mixture B;
Step 3, mixture A and mixture B is mixed, and adds to melting extrusion in double screw extruder, is obtained final product.
Further, mixing temperature is 80-120 DEG C in step 1.
Further, mixing condition is 200-400rpm, 20-40min in step 1.
Further, mixing temperature is 90-110 DEG C in step 2.
Further, mixing condition is 200-400rpm, 20-40min in step 2.
Further, extrusion temperature is 240-260 DEG C in step 3.
Further, the screw speed of double screw extruder is 350-390r/min in step 3.
The outer wall of bimetallic tube, the prepared ring stiffness for obtaining bimetallic tube and ring flexibility are prepared using the composite of the present invention
All significantly improve, the performance requirement of heavy caliber subdrainage blow-off pipe can be met.
Specific embodiment
Embodiment 1
A kind of preparation method of the effective composite of buried drain bellows, comprises the following steps:
Step 1, in parts by weight, by 10 parts of high density polyethylene (HDPE), 1 part of polylactic acid, 2 parts of ethylene-propylene copolymer, polyurethane
0.8 part, 0.5 part of Firebrake ZB, 0.6 part of dioctyl phthalate, 0.8 part of epoxy soybean oil, 0.2 part of precipitated calcium carbonate add to stirring
In kettle, mixing obtains mixture A;
Step 2, in parts by weight, by 3 parts of polyvinyl resin, 1 part of PAMC, 2 parts of 2-Ethylhexyl Alcohol, citric acid
Three 0.5 part of monooctyl esters, 0.2 part of shitosan are added in stirred tank, mixing, obtain mixture B;
Step 3, mixture A and mixture B is mixed, and adds to melting extrusion in double screw extruder, is obtained final product.
Wherein, mixing temperature is 80 DEG C in step 1, and mixing condition is 200rpm, 40min;Mixing temperature is 90 in step 2
DEG C, mixing condition is 200rpm, 40min;Extrusion temperature is 240 DEG C in step 3, and screw speed is 350r/min.
Embodiment 2
A kind of preparation method of the effective composite of buried drain bellows, comprises the following steps:
Step 1, in parts by weight, by 13 parts of high density polyethylene (HDPE), 2 parts of polylactic acid, 3 parts of ethylene-propylene copolymer, polyurethane
1.4 parts, 0.8 part of Firebrake ZB, 0.9 part of dioctyl phthalate, 0.9 part of epoxy soybean oil, 0.4 part of precipitated calcium carbonate add to stirring
In kettle, mixing obtains mixture A;
Step 2, in parts by weight, by 4 parts of polyvinyl resin, 2 parts of PAMC, 4 parts of 2-Ethylhexyl Alcohol, citric acid
Three 0.8 part of monooctyl esters, 0.6 part of shitosan are added in stirred tank, mixing, obtain mixture B;
Step 3, mixture A and mixture B is mixed, and adds to melting extrusion in double screw extruder, is obtained final product.
Wherein, mixing temperature is 90 DEG C in step 1, and mixing condition is 300rpm, 30min;Mixing temperature is in step 2
100 DEG C, mixing condition is 300rpm, 30min;Extrusion temperature is 250 DEG C in step 3, and screw speed is 370r/min.
Embodiment 3
A kind of preparation method of the effective composite of buried drain bellows, comprises the following steps:
Step 1, in parts by weight, by 17 parts of high density polyethylene (HDPE), 4 parts of polylactic acid, 2 parts of ethylene-propylene copolymer, polyurethane
2.8 parts, 1.3 parts of Firebrake ZB, 1.1 parts of dioctyl phthalate, 1.2 parts of epoxy soybean oil, 0.4 part of precipitated calcium carbonate add to stirring
In kettle, mixing obtains mixture A;
Step 2, in parts by weight, by 5 parts of polyvinyl resin, 2 parts of PAMC, 4 parts of 2-Ethylhexyl Alcohol, citric acid
Three 1.3 parts of monooctyl esters, 0.7 part of shitosan are added in stirred tank, mixing, obtain mixture B;
Step 3, mixture A and mixture B is mixed, and adds to melting extrusion in double screw extruder, is obtained final product.
Wherein, mixing temperature is 80 DEG C in step 1, and mixing condition is 200rpm, 40min;Mixing temperature is 90 in step 2
DEG C, mixing condition is 200rpm, 40min;Extrusion temperature is 240 DEG C in step 3, and screw speed is 350r/min.
Embodiment 4
A kind of preparation method of the effective composite of buried drain bellows, comprises the following steps:
Step 1, in parts by weight, by 20 parts of high density polyethylene (HDPE), 5 parts of polylactic acid, 4 parts of ethylene-propylene copolymer, polyurethane
3.2 parts, 1.5 parts of Firebrake ZB, 1.5 parts of dioctyl phthalate, 1.2 parts of epoxy soybean oil, 0.5 part of precipitated calcium carbonate add to stirring
In kettle, mixing obtains mixture A;
Step 2, in parts by weight, by 6 parts of polyvinyl resin, 4 parts of PAMC, 5 parts of 2-Ethylhexyl Alcohol, citric acid
Three 1.5 parts of monooctyl esters, 0.8 part of shitosan are added in stirred tank, mixing, obtain mixture B;
Step 3, mixture A and mixture B is mixed, and adds to melting extrusion in double screw extruder, is obtained final product.
Wherein, mixing temperature is 120 DEG C in step 1, and mixing condition is 400rpm, 20min;Mixing temperature is in step 2
110 DEG C, mixing condition is 400rpm, 20min;Extrusion temperature is 260 DEG C in step 3, and screw speed is 390r/min.
The outer wall of bimetallic tube is prepared using the gained composite of embodiment 1 to 4, the ring stiffness SN8 of prepared bimetallic tube >=
8.7kN/m2、SN10≥11.2kN/m2, impact TIR more than 12%, oven test bubble-free, without layering, without cracking, can expire
The performance requirement of sufficient heavy caliber subdrainage blow-off pipe.
Claims (7)
1. the preparation method of the effective composite of a kind of buried drain bellows, it is characterised in that:Comprise the following steps:
Step 1, in parts by weight, by high density polyethylene (HDPE) 10-20 parts, polylactic acid 1-5 parts, ethylene-propylene copolymer 2-4 parts,
Polyurethane 0.8-3.2 parts, Firebrake ZB 0.5-1.5 parts, dioctyl phthalate 0.6-1.5 parts, epoxy soybean oil 0.8-1.2 parts,
Precipitated calcium carbonate 0.2-0.5 parts are added in stirred tank, mixing, obtain mixture A;
Step 2, in parts by weight, by polyvinyl resin 3-6 parts, PAMC 1-4 parts, 2-Ethylhexyl Alcohol 2-5 parts,
Trioctyl lemon acid 0.5-1.5 parts, shitosan 0.2-0.8 parts are added in stirred tank, mixing, obtain mixture B;
Step 3, mixture A and mixture B is mixed, and adds to melting extrusion in double screw extruder, is obtained final product.
2. the preparation method of the effective composite of buried drain bellows according to claim 1, it is characterised in that:Step 1
Middle mixing temperature is 80-120 DEG C.
3. the preparation method of the effective composite of buried drain bellows according to claim 1, it is characterised in that:Step 1
Middle mixing condition is 200-400rpm, 20-40min.
4. the preparation method of the effective composite of buried drain bellows according to claim 1, it is characterised in that:Step 2
Middle mixing temperature is 90-110 DEG C.
5. the preparation method of the effective composite of buried drain bellows according to claim 1, it is characterised in that:Step 2
Middle mixing condition is 200-400rpm, 20-40min.
6. the preparation method of the effective composite of buried drain bellows according to claim 1, it is characterised in that:Step 3
Middle extrusion temperature is 240-260 DEG C.
7. the preparation method of the effective composite of buried drain bellows according to claim 1, it is characterised in that:Step 3
The screw speed of middle double screw extruder is 350-390r/min.
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CN201610928478.XA CN106566047A (en) | 2016-10-31 | 2016-10-31 | Preparation method of composite for underground drainage corrugated pipe |
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CN201610928478.XA CN106566047A (en) | 2016-10-31 | 2016-10-31 | Preparation method of composite for underground drainage corrugated pipe |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102796314A (en) * | 2012-09-03 | 2012-11-28 | 上海清远管业科技有限公司 | Masterbatch special for buried polyethylene drainage pipeline |
CN103937075A (en) * | 2014-05-06 | 2014-07-23 | 康泰塑胶科技集团有限公司 | Polyethylene corrugated pipe and preparation method thereof |
CN104277293A (en) * | 2014-09-30 | 2015-01-14 | 天津盛象塑料管业有限公司 | Enhanced HDPE (high-density polyethylene) double-wall corrugated pipe |
CN105330929A (en) * | 2015-10-31 | 2016-02-17 | 贵州同益塑料制品有限公司 | Double-wall corrugated pipe and preparation method thereof |
-
2016
- 2016-10-31 CN CN201610928478.XA patent/CN106566047A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102796314A (en) * | 2012-09-03 | 2012-11-28 | 上海清远管业科技有限公司 | Masterbatch special for buried polyethylene drainage pipeline |
CN103937075A (en) * | 2014-05-06 | 2014-07-23 | 康泰塑胶科技集团有限公司 | Polyethylene corrugated pipe and preparation method thereof |
CN104277293A (en) * | 2014-09-30 | 2015-01-14 | 天津盛象塑料管业有限公司 | Enhanced HDPE (high-density polyethylene) double-wall corrugated pipe |
CN105330929A (en) * | 2015-10-31 | 2016-02-17 | 贵州同益塑料制品有限公司 | Double-wall corrugated pipe and preparation method thereof |
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Application publication date: 20170419 |