CN106565209A - Preparation method of modified multisource wasted mud ceramsite - Google Patents

Preparation method of modified multisource wasted mud ceramsite Download PDF

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Publication number
CN106565209A
CN106565209A CN201610936460.4A CN201610936460A CN106565209A CN 106565209 A CN106565209 A CN 106565209A CN 201610936460 A CN201610936460 A CN 201610936460A CN 106565209 A CN106565209 A CN 106565209A
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preparation
sludge
raw material
desilting
sea mud
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夏霆
王士祥
彭惠
赵计奎
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Nanjing Tech University
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Nanjing Tech University
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/1321Waste slurries, e.g. harbour sludge, industrial muds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/135Combustion residues, e.g. fly ash, incineration waste
    • C04B33/1352Fuel ashes, e.g. fly ash
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/009Porous or hollow ceramic granular materials, e.g. microballoons
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/74Physical characteristics
    • C04B2235/77Density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/94Products characterised by their shape
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The invention relates to a preparation method of a modified multisource wasted mud vitrified substrate. The preparation method comprises the following steps: (1) raw materials are pretreated; (2) raw material pallets are prepared; (3) the raw material pallets are dried; and (4) calcination is carried out. The preparation method has the following advantages: 1, disposal on multisource wasted mud is realized, the production cost is low, and the preparation method has high environmental and economic benefits; 2, the vitrified substrate after high-temperature calcination has low contents of chloride ions and soluble salt, and moisture absorption, scumming and corrosion phenomena of the traditional similar vitrified substrate can not happen; and 3, the preparation method has the characteristics that the film hanging cycle is short, removal rates of ammonia nitrogen, COD, and total nitrogen are high when a biological film is mature, and the shock load resistance is high.

Description

A kind of preparation method of modified multi-source waste sludge haydite
Technical field
The present invention relates to a kind of preparation method of modified multi-source waste sludge haydite, belongs to environment-friendly materials technical field.
Background technology
The exploitation of marine economy has driven the fast development of coast area industry and sea transport industry with building.It is same with this When, in the Process of Engineering Construction such as Marine shoal exploitation, bridge spanning the sea, waterway dredging are carried out, a large amount of seas of dredger extraction are become silted up Mud is stored up in the waters in coastal all kinds of harbours and harbour, it would be highly desirable to effectively processed and treatment approach.Sea mud belongs to secondary clay, Granule is thinner, and this causes sea mud to possess plasticity of good performance, but is very easy to introduce other in sea mud migration process There is certain difference because of the difference in marine site in impurity, chemical composition, but for the sea mud of a certain specific region, it Mineral composition and chemical composition or relatively stable.Therefore, for certain area, using the stability of extra large mud It is feasible that shape feature develops the more stable recycling product of performance.
Meanwhile, as social economy and the fast development of urbanization, municipal sewage amount also increase in aggravation, sludge is city The garbage that sewage disposal process is unavoidably produced, sludge have three kinds of forms such as cotton-shaped of solid-state, semisolid and liquid, sludge In not only contain various organic and inorganic granules, while also containing microorganism, virus, heavy metal and pathogen etc., if can not Process proper, serious pollution will necessarily be produced.A large amount of sludge appropriation of land that sewage disposal process is produced, rancid unpleasant Meanwhile, also pollute soil and groundwater.It is also China's field of sludge treatment to find rationally effective municipal sludge disposal options The problem widely paid close attention to.
Additionally, agricultural production process produces substantial amounts of straw, and the straw for producing in a large number is incinerated, and not only causes resource Waste, also pollute air, affect the health of people.The disposal of straw is also the big problem that annoying base-level countryside in recent years.
For the process of municipal sludge, by high-temperature roasting, remove or stabilized sludge in harmful substance, prepare haydite and be One of approach for wherein receiving publicity.There is many differences using the method for sludge and desilting sea mud baking ceramsite in prior art, Though can successfully be obtained and meet national light-weight aggregate standard(GB/T 1743.1-1998)Ceramic product, but used clay or Person's stone powder is used as main auxiliary material, the primary raw material even as roasting haydite having;Clay or adding for stone powder will be consumed Take substantial amounts of non-renewable resources, take in a large number or even can cause soil erosion, destruction ecological environment etc. of clay affect even Disaster, therefore country has put into effect relevant regulations control using vitrified bond haydite.
Such as industrial safety and environmentally friendly [J], 2015 mention a kind of manufacture method of waste sludge Pottery product, with desilting sea mud are Primary raw material, fills appropriate municipal sludge and Calcium Carbonate, according to sea mud:Sludge:Calcium Carbonate mass ratio is 5:4:1st, raw material are controlled 105 DEG C of dryings of ball, 350 DEG C of preheating temperature, burn 1120 DEG C of swollen temperature, sintering time 12min under conditions of higher-strength is obtained Pottery product, but this haydite particles density is larger, and porosity is less than normal so that Pottery product is of limited application, because at water It is used for the haydite of filtrate in reason field, while needs with some strength, possesses preferable porosity and specific surface area.
The content of the invention
It is an object of the invention to provide one kind can make full use of the difference garbage such as desilting sea mud, municipal sludge, straw Character complementary characteristic, the method for not expending clay resource and preparing haydite of good performance, solve traditional haydite and prepare row Because of consumption clay, the land used between building material industry and agricultural strives native problem to industry, reaches the purpose of resource recycling.
Technical scheme used by of the invention is:A kind of preparation method of modified multi-source waste sludge vitrification base material, including following step Suddenly:
(1)Pretreatment of raw material:Desilting sea mud and municipal sludge dehydrate are subsequently crushed to into 100 20% ~ 30% to moisture content Below mesh;
(2)It is prepared by raw material ball:Desilting sea mud, municipal sludge, flyash and straw after pretreatment are uniformly mixed according to a ratio, are added 6 ~ 8% water is simultaneously put into granulator granulation, filters out the raw material ball that a bulb diameter is 9 ~ 11mm;
(3)Dried raw material ball;
(4)Roasting:Burn swollen technique and be obtained using rapidly heating up and burn swollen vitrification base material.
The invention has the advantages that:
1. the disposal of multi-source waste sludge is not only realized, and is opened including the multi-source waste sludge such as desilting sea mud, municipal sludge Resource new way, waste recycling;Raw materials used to be garbage, production cost is little, with higher environment and economic effect Benefit;
2. make full use of the character complementary characteristic of the difference garbage such as desilting sea mud, municipal sludge, straw, flyash, do not expend Clay resource and prepare haydite of good performance, by rationally control material rate and sintering process so that the haydite of sintering There is while with higher-strength preferable porosity and specific surface area;
3. when preparing multi-source waste sludge haydite after accurate measurement and adjustment formula proportion, required sintering temperature is 1120 DEG C, It is low compared to the sintering temperature of other vitrification base materials 50 DEG C ~ 70 DEG C, save the energy;
4. the vitrification base material after high-temperature roasting, chloride ion, soluble-salt content are relatively low, are not in the similar vitrification base of tradition Material moisture absorption, scum and corrosivity phenomenon;
5., when water treatment filter material is used as, under the conditions of controlling suitable temperature, dissolved oxygen concentration and C/N ratios prepared by the present invention Modified multi-source waste sludge vitrification filtrate when having biofilm cycle is short, biomembrane ripe to ammonia nitrogen, COD, total nitrogen clearance compared with It is high, the characteristics of capacity of resisting impact load is strong.
Specific embodiment
A kind of preparation method of modified multi-source waste sludge vitrification base material, comprises the steps:
(1)Pretreatment of raw material:Desilting sea mud and municipal sludge dehydrate are subsequently crushed to into 100 20% ~ 30% to moisture content Below mesh;
(2)It is prepared by raw material ball:Desilting sea mud, municipal sludge, flyash and straw after pretreatment are uniformly mixed according to a ratio, are added 6 ~ 8% water is simultaneously put into granulator granulation, filters out the raw material ball that a bulb diameter is 9 ~ 11mm;
(3)Dried raw material ball;
(4)Roasting:Burn swollen technique and be obtained using rapidly heating up and burn swollen vitrification base material.
The step(1)In baking temperature be 100 DEG C ~ 105 DEG C, drying time be 4 to 6 hours.
The step(2)In desilting sea mud, municipal sludge according to percent mass ratio be respectively desilting sea mud 70% ~ 90%th, municipal sludge 10% ~ 30%, flyash and straw account for the addition of waste sludge mass percent 5% ~ 10% by content.
The step(4)In rapidly intensification burn swollen condition and be:10 DEG C of pre-heating temperature elevation speed ~ 20 DEG C/min, preheating temperature 350 DEG C ~ 400 DEG C, preheating time 15min ~ 20min, 6 ~ 12min of roasting time, 1020 DEG C ~ 1100 DEG C of sintering temperature.
Embodiment:It is to illustrate vitrification base material preparation process and obtained vitrification base material properties and characteristicses.
Sludge takes from the sludge of Nanjing middle bar sewage treatment plant dehydration machine room, and it is clear that sea mud takes from Lianyun Harbour shore reclamation Silt sea mud, two kinds of waste sludge chemical compositions are as follows:Desilting sea mud:SiO257.10%th, Al2O317.30%th, Fe2O311.30%th, CaO3.10%, MgO2.17%, K2O4.01%, Na2O3.10%;Sludge:SiO221.37%th, Al2O310.90%th, Fe2O39.37%th, CaO8.83%, MgO7.68%, K2O1.32%, Na2O0.36%.
:Embodiment 1:
During enforcement, sludge, desilting sea mud are put into into drying baker first, are dried at 105 DEG C, by sludge, desilting sea mud pulverizer 100 mesh sieves are crossed after being crushed, desilting sea mud 900g, municipal sludge 100g, straw 50g, flyash 50g, input is weighed respectively Batch mixing basin shakes up, and adds suitable quantity of water uniformly to be mixed again, utilizes granulator granulation, obtain raw material ball, raw material ball after mixing 6h is dried at 105 DEG C, 15 DEG C/min of heating rate is controlled, and after 15min being preheated under the conditions of 400 DEG C, is transferred quickly to 1050 Roasting 6min in DEG C high temperature Muffle furnace, roasting terminate after in Muffle furnace according to 10 DEG C/min of rate of temperature fall be down to after 500 DEG C from So cool down, obtain vitrification base material, Jing tests, its comprcssive strength is 3.37Mpa, expansion multiple 2.3, hour water absorption rate is 18.00%, bulk density is 280Kg/m3, its soluble-salt content is as follows:K+ 0.02‰、Ca2+0.21‰、Na+0.03‰、 SO4 2-0.00‰、CO3 2-0.22‰、Cl-0.00‰。
Embodiment 2:
During enforcement, sludge, desilting sea mud are put into into drying baker first, are dried at 105 DEG C, by sludge, desilting sea mud pulverizer 100 mesh sieves are crossed after being crushed, desilting sea mud 800g, municipal sludge 200g, straw 50g, flyash 50g, input is weighed respectively Batch mixing basin shakes up, and adds 7% tap water uniformly to be mixed again, utilizes granulator granulation, obtain raw material ball, raw material after mixing Ball is dried 6h at 105 DEG C, controls 15 DEG C/min of heating rate, after preheating 20min, is transferred quickly under the conditions of 350 DEG C 5 ~ 8min of roasting in 1100 DEG C of high temperature Muffle furnaces, roasting are down to 500 according to 10 DEG C/min of rate of temperature fall after terminating in Muffle furnace Natural cooling after DEG C, obtains vitrification base material, Jing tests, and its cylindrical compress strength is 4.7Mpa, expansion multiple 1.8, and hour water absorption rate is 13.57%, bulk density is 379Kg/m3, its soluble-salt content is as follows:K+ 0.04‰、Ca2+0.21‰、Na+0.06‰、 SO4 2-0.00‰、CO3 2-0.12‰、Cl-0.00‰。
Embodiment 3:
During enforcement, sludge, desilting sea mud are put into into drying baker first, are dried at 105 DEG C, by sludge, desilting sea mud pulverizer 100 mesh sieves are crossed after being crushed, desilting sea mud 700g, municipal sludge 300g, straw 50g, flyash 50g, input is weighed respectively Batch mixing basin shakes up, and adds 7% tap water uniformly to be mixed again, utilizes granulator granulation, obtain raw material ball, raw material after mixing Ball is dried 6h at 105 DEG C, controls 15 DEG C/min of heating rate, after preheating 20min, is transferred quickly under the conditions of 350 DEG C Roasting 12min ~ 15min in 1020 DEG C of high temperature Muffle furnaces, roasting are dropped according to 10 DEG C/min of rate of temperature fall after terminating in Muffle furnace The natural cooling to after 500 DEG C, obtains vitrification base material, Jing tests, and its cylindrical compress strength is 3.8Mpa, and expansion multiple 1.5, hour absorb water Rate is 13.00%, and bulk density is 455Kg/m3
Embodiment 4:To illustrate that vitrification base material is used for the biofilm and water treatment efficiency of water treatment filter material.
Control temperature for 25 DEG C, dissolved oxygen concentration be 1.5 ~ 2.0mg/L, C/N ratios be 10 or so when, according to the present invention and The modified multi-source waste sludge vitrification filtrate that in embodiment 1 prepared by obtained raw material, with biofilm cycle is short(7 ~ 10 days), biomembrane It is higher to the clearance of ammonia nitrogen, COD, total nitrogen when ripe(Highest clearance is ammonia nitrogen:94.0%;COD:96.4%;Total nitrogen: 81.4%), capacity of resisting impact load it is strong, can be used as a kind of efficient biofilm carrier of new municipal sewage.

Claims (4)

1. a kind of preparation method of modified multi-source waste sludge vitrification base material, it is characterised in that the method comprises the steps:
(1)Pretreatment of raw material:Desilting sea mud and municipal sludge dehydrate are subsequently crushed to into 100 20% ~ 30% to moisture content Below mesh;
(2)It is prepared by raw material ball:Desilting sea mud, municipal sludge, flyash and straw after pretreatment are uniformly mixed according to a ratio, are added 6 ~ 8% water is simultaneously put into granulator granulation, filters out the raw material ball that a bulb diameter is 9 ~ 11mm;
(3)Dried raw material ball;
(4)Roasting:Burn swollen technique and be obtained using rapidly heating up and burn swollen vitrification base material.
2. the preparation method of a kind of modified multi-source waste sludge vitrification base material according to claim 1, it is characterised in that described Step(1)In baking temperature be 100 DEG C ~ 105 DEG C, drying time be 4 to 6 hours.
3. the preparation method of a kind of modified multi-source waste sludge vitrification base material according to claim 1, it is characterised in that described Step(2)In desilting sea mud, municipal sludge according to mass percent be respectively desilting sea mud 70% ~ 90%, municipal sludge 10% ~ 30%th, flyash and straw account for the addition of waste sludge mass percent 5% ~ 10% by content.
4. the preparation method of a kind of modified multi-source waste sludge vitrification base material according to claim 1, it is characterised in that described Step(4)In rapidly intensification burn swollen condition and be:10 DEG C/min of pre-heating temperature elevation speed, 400 DEG C of preheating temperature, preheating time 15min, roasting time 12min, 1120 DEG C of sintering temperature.
CN201610936460.4A 2016-10-24 2016-10-24 Preparation method of modified multisource wasted mud ceramsite Pending CN106565209A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108794047A (en) * 2018-07-26 2018-11-13 株洲时代新材料科技股份有限公司 Sludge, bed mud and garden garbage mixing gasifying prepare the method and product of haydite
CN110317040A (en) * 2019-07-04 2019-10-11 湖南双红农科生态工程有限公司 A kind of preparation method of novel ceramsite and the application in black and odorous water
CN114988561A (en) * 2022-06-30 2022-09-02 江西全兴化工填料有限公司 Method for coating and modifying surface of chemical sludge-based filler

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108794047A (en) * 2018-07-26 2018-11-13 株洲时代新材料科技股份有限公司 Sludge, bed mud and garden garbage mixing gasifying prepare the method and product of haydite
CN110317040A (en) * 2019-07-04 2019-10-11 湖南双红农科生态工程有限公司 A kind of preparation method of novel ceramsite and the application in black and odorous water
CN114988561A (en) * 2022-06-30 2022-09-02 江西全兴化工填料有限公司 Method for coating and modifying surface of chemical sludge-based filler

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Application publication date: 20170419