CN106564179B - A kind of in-orbit molding die of tubing and forming method - Google Patents

A kind of in-orbit molding die of tubing and forming method Download PDF

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Publication number
CN106564179B
CN106564179B CN201610985796.XA CN201610985796A CN106564179B CN 106564179 B CN106564179 B CN 106564179B CN 201610985796 A CN201610985796 A CN 201610985796A CN 106564179 B CN106564179 B CN 106564179B
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China
Prior art keywords
tubing
orbit
plate
molding die
mold
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CN106564179A (en
Inventor
严飙
张衡
彭福军
尹红灵
徐永成
彭雄奇
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Shanghai Aerospace System Engineering Institute
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Shanghai Aerospace System Engineering Institute
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/02Bending or folding
    • B29C53/04Bending or folding of plates or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/80Component parts, details or accessories; Auxiliary operations

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention discloses a kind of in-orbit molding die of tubing and forming method, which includes: upper mold and lower mold, and upper mold is located at the top of upper mold;The curvature of the input terminal of lower mold is lower than the curvature of the output end of lower mold;Lower mold and upper mold are bent upwards, and upper mold is corresponding with the shape of lower mold consistent.This method comprises: making plate advance always, while heating to the in-orbit molding die of tubing between the input terminal of the in-orbit molding die of tubing input upper/lower die plate;When length of the front end of plate beyond the in-orbit molding die of tubing is preset length, upper mold is pushed until being bonded with lower mold;Under pultrusion effect, the plate after making pre-molding continues to form;The output end of the in-orbit molding die of tubing is cooled down to plate after molding is continued, and obtains molding tubing.The in-orbit molding die of tubing of the invention and forming method, realize tubing it is in-orbit on demand quickly manufacture, solve the problems, such as deflection it is excessive, cannot be continuously shaped.

Description

A kind of in-orbit molding die of tubing and forming method
Technical field
The present invention relates to field of aerospace technology, in particular to the in-orbit molding die of a kind of tubing and forming method.
Background technique
Existing aerospace field, tubing need preforming good, are then entered the orbit with rocket transport, will receive delivery bottleneck With the limitation of size, transportation cost is very high;And tubing all preforming are good, occupy very big in-orbit space, limit The construction of space main facilities.
In addition, existing tube forming method mostly uses greatly plate straight forming to go out tubing, obtained pipe deformations amount mistake Greatly, it is difficult to reach actual demand, composite board can not continuously shaped tubing out.
Therefore, it is badly in need of providing a kind of in-orbit forming method of tubing, can be realized the in-orbit quickly manufacture on demand of tubing.
Summary of the invention
The present invention is directed to above-mentioned problems of the prior art, proposes a kind of in-orbit molding die of tubing and molding side Method realizes the in-orbit quickly manufacture on demand of tubing, and it is excessive, no to solve deflection present in existing straight forming method The continuously shaped problem of energy.
In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
The present invention provides a kind of in-orbit molding die of tubing comprising: upper mold and lower mold, wherein
The upper mold is located at the top of the upper mold;
The curvature of the input terminal of the lower mold is lower than the curvature of the output end of the lower mold;
The lower mold and the upper mold are bent upwards, and the shape of the upper mold is corresponding with the shape of the lower mold Unanimously.
Preferably, the upper mold pushes until being bonded the lower mold when the in-orbit molding of progress tubing.
Preferably, plate inputs institute from one end of the upper mold and the lower mold when the in-orbit molding of progress tubing It states between upper mold and the lower mold, when the distance of plate input is more than pre-determined distance, the upper mold pushes until patch The lower mold is closed, the plate is exported from the other end of the upper mold and the lower mold, is shaped to tubing.
Preferably, the curvature of the lower mold is gradually got higher from input terminal to output end.
Preferably, the length of the upper mold is identical as the length of the lower mold.
The present invention also provides a kind of in-orbit forming methods of tubing, for what is realized using the above-mentioned in-orbit molding die of tubing The in-orbit forming method of tubing comprising following steps:
S11: by plate from the input terminal of the in-orbit molding die of the tubing input the upper mold and the lower mold it Between, so that the plate is advanced always, while heating to the in-orbit molding die of the tubing;
S12: when length of the front end of the plate beyond the in-orbit molding die of the tubing is preset length, upper mold It pushes until being bonded with lower mold;
S13: under pultrusion effect, the plate after making pre-molding continues to form in the in-orbit molding die of the tubing;
S14: it cools down, is formed to plate after molding is continued in the output end of the in-orbit molding die of the tubing Tubing;
Plate described in the above process advances always, and heats to the in-orbit molding die of the tubing always.
Preferably, the plate in the step S11 is Thermoplastic Laminates.
Preferably, the plate at the uniform velocity advances.
Compared to the prior art, the invention has the following advantages that
(1) the in-orbit molding die of tubing provided by the invention and forming method realize the in-orbit tubing in the process of rocket Preparation, only need to by plate transport enter the orbit, not only eliminated delivery bottleneck and size limit, but also save in-orbit storage space, It reduces costs, lays the foundation for the construction of space main facilities;
(2) existing plate straight forming goes out that tubing deflection is excessive, and obtained tubing is difficult to reach actual demand, and To make plate, precompressed, drawing molding, rear cooling are gradually shaped to tubing, keep away the in-orbit forming method that the present invention uses at high temperature The excessive problem of deflection in forming process is exempted from, the pipe workpiece quality molded is high;
(3) it is existing using plate straight forming go out tubing cannot it is continuously shaped go out tubing, and the present invention can be in plate The continuously shaped tubing out of plate is completed in the king-sized situation of length, can be greatly improved production efficiency, be shortened the production cycle.
Certainly, it implements any of the products of the present invention and does not necessarily require achieving all the advantages described above at the same time.
Detailed description of the invention
Embodiments of the present invention are described further with reference to the accompanying drawing:
Fig. 1 is the structural schematic diagram of the in-orbit molding die of tubing of the invention;
Fig. 2 is the forming step figure of the in-orbit forming method of tubing of the invention.
Label declaration: 1- upper mold, mold under 2-, 3- plate.
Specific embodiment
It elaborates below to the embodiment of the present invention, the present embodiment carries out under the premise of the technical scheme of the present invention Implement, the detailed implementation method and specific operation process are given, but protection scope of the present invention is not limited to following implementation Example.
Embodiment 1:
In conjunction with Fig. 1, the in-orbit molding die of tubing of the invention is described in detail in the present embodiment comprising: upper mold 1 And lower mold 2, upper mold 1 are located at the top of lower mold 2, it is approximately flat that the input terminal curvature of lower mold 2 is lower State, output end curvature is higher, is approximately semicircle, as shown, the curvature in the present embodiment, from input terminal to output end Gradually change, the shape of upper mold 1 with the shape of lower mold 2 be it is corresponding consistent, upper mold 1 and lower mold 2 be all to Upper bending.
When needing to form plate, by plate 3 from the input terminal of mold be input to upper mold 1 and lower mold 2 it Between, when the length that plate 3 is more than the output end of upper mold 1 is preset length, upper mold 1 is pushed until thinking with lower mold 2 Pre-molding is completed in fitting;After pre-molding, under pultrusion effect, the plate after making pre-molding continues to form in a mold, Cooling, which is carried out, in mold output end gradually obtains required tubing.
Embodiment 2:
In conjunction with Fig. 2, the in-orbit forming method of tubing of the invention is described in detail in the present embodiment, is using embodiment 1 tubing in-orbit molding die is realized comprising following steps:
S11: plate is inputted between upper mold and lower mold from the input terminal of the in-orbit molding die of tubing, makes plate always Advance, while the in-orbit molding die of tubing is heated;
S12: when length of the front end of the plate beyond the in-orbit molding die of the tubing is preset length (such as: 10mm, only for reference), upper mold pushes until being bonded with lower mold, completion pre-molding;
S13: under pultrusion effect, the plate after making pre-molding continues to form in the in-orbit molding die of tubing;
S14: it is cooled down in the output end of the in-orbit molding die of tubing to plate after molding is continued, obtains molding pipe Material;
Plate advances always in the above process, and heats to the in-orbit molding die of tubing always.
Disclosed herein is merely a preferred embodiment of the present invention, these embodiments are chosen and specifically described to this specification, is Principle and practical application in order to better explain the present invention is not limitation of the invention.Anyone skilled in the art The modifications and variations done within the scope of specification should all be fallen in the range of of the invention protect.

Claims (7)

1. a kind of in-orbit molding die of tubing characterized by comprising upper mold and lower mold, wherein
The upper mold is located at the top of the lower mold;
The curvature of the input terminal of the lower mold is lower than the curvature of the output end of the lower mold;
The lower mold and the upper mold are bent upwards, the shape corresponding one of the shape of the upper mold and the lower mold It causes;
The curvature of the lower mold is gradually got higher from input terminal to output end;
In in-orbit forming process, plate advances always, and heats to mold always;After pre-molding, plate is made in pultrusion Continue to form in a mold under.
2. the in-orbit molding die of tubing according to claim 1, which is characterized in that when the in-orbit molding of progress tubing, institute Upper mold is stated to push until being bonded the lower mold.
3. the in-orbit molding die of tubing according to claim 2, which is characterized in that when the in-orbit molding of progress tubing, plate Material inputs between the upper mold and the lower mold from one end of the upper mold and the lower mold, when plate input away from When from being more than pre-determined distance, the upper mold is pushed until be bonded the lower mold, and the plate is from the upper mold and described The other end of lower mold exports, and is shaped to tubing.
4. the in-orbit molding die of tubing according to claim 1, which is characterized in that the length of the upper mold and it is described under The length of mold is identical.
5. a kind of in-orbit forming method of tubing, which is characterized in that it is to be existed using the described in any item tubing of Claims 1-4 4 The in-orbit forming method of tubing that rail molding die is realized comprising following steps:
S11: plate is inputted between the upper mold and the lower mold from the input terminal of the in-orbit molding die of the tubing, is made The plate advances always, while heating to the in-orbit molding die of the tubing;
S12: when length of the front end of the plate beyond the in-orbit molding die of the tubing is preset length, upper mold is pushed Until being bonded with lower mold;
S13: under pultrusion effect, the plate after making pre-molding continues to form in the in-orbit molding die of the tubing;
S14: it is cooled down in the output end of the in-orbit molding die of the tubing to plate after molding is continued, obtains molding pipe Material;
Plate described in the above process advances always, and heats to the in-orbit molding die of the tubing always.
6. the in-orbit forming method of tubing according to claim 5, which is characterized in that the plate in the step S11 is heat Plastic composites plate.
7. the in-orbit forming method of tubing according to claim 5, which is characterized in that the plate at the uniform velocity advances.
CN201610985796.XA 2016-11-09 2016-11-09 A kind of in-orbit molding die of tubing and forming method Active CN106564179B (en)

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CN106564179B true CN106564179B (en) 2019-02-01

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109130154A (en) * 2018-08-09 2019-01-04 上海宇航系统工程研究所 The in-orbit drawing of thermoplastic composite forms tube-making process

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201093148Y (en) * 2007-09-04 2008-07-30 蔡建平 Thin sheet crimp deformation device
CN102873879A (en) * 2011-07-11 2013-01-16 空中客车运营简化股份公司 Process for the production of a double-curved panel
CN103056991A (en) * 2013-01-18 2013-04-24 江苏莘翔机电有限公司 On-line forming mould with heating and cooling systems for light high-strength composite material
CN205651648U (en) * 2016-05-06 2016-10-19 王国志 Bending unit for plastic tubes

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5082701A (en) * 1987-12-09 1992-01-21 Quadrax Corporation Multi-directional, light-weight, high-strength interlaced material and method of making the material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201093148Y (en) * 2007-09-04 2008-07-30 蔡建平 Thin sheet crimp deformation device
CN102873879A (en) * 2011-07-11 2013-01-16 空中客车运营简化股份公司 Process for the production of a double-curved panel
CN103056991A (en) * 2013-01-18 2013-04-24 江苏莘翔机电有限公司 On-line forming mould with heating and cooling systems for light high-strength composite material
CN205651648U (en) * 2016-05-06 2016-10-19 王国志 Bending unit for plastic tubes

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