CN106563877A - Connecting method for vibration wire in vibration wire type earth pressure gauge - Google Patents

Connecting method for vibration wire in vibration wire type earth pressure gauge Download PDF

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Publication number
CN106563877A
CN106563877A CN201610969405.5A CN201610969405A CN106563877A CN 106563877 A CN106563877 A CN 106563877A CN 201610969405 A CN201610969405 A CN 201610969405A CN 106563877 A CN106563877 A CN 106563877A
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Prior art keywords
support seat
vibratory string
vibration wire
right support
pressure gauge
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CN106563877B (en
Inventor
周广涛
曾贤荣
张华�
刘红生
苏礼季
付康
郭玉龙
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Huaqiao University
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Huaqiao University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/10Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/24Preliminary treatment
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/10Measuring force or stress, in general by measuring variations of frequency of stressed vibrating elements, e.g. of stressed strings

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

The invention discloses a connecting method for a vibration wire in a vibration wire type earth pressure gauge. The vibration wire and supporting seats are fixedly connected together in an ultrasonic welding mode, and ultrasonic vibration is applied to the outer surfaces of clamping plates of the supporting seats through an ultrasonic welding device, so that the vibration wire located in the clamping plates of the supporting seats and the clamping plates are welded firmly together. The connecting method for the vibration wire in the vibration wire type earth pressure gauge has the following beneficial effects that (1) the process is simple and easy to operate, the vibration wire is not loose after being connected, and the purpose that the tensioned vibration wire and the clamping plates of the supporting seats are permanently combined is realized; and (2) threaded holes do not need to be machined in the clamping plates of the supporting seats, the problem that the vibration wire is prone to be loose is solved, the service life is long, the stability is good, and the measurement data of the vibration wire type earth pressure gauge are accurate and consistent.

Description

The method of attachment of vibratory string in a kind of type vibration wire earth pressure gauge
Technical field
The invention belongs to civil engineering field of test instrument, is related to type vibration wire earth pressure gauge field, and in particular to be one Plant the improvement of the method for attachment of vibratory string in type vibration wire earth pressure gauge.
Background technology
Type vibration wire earth pressure gauge is measurement earth and rockfill dam, breakwater, skyscraper, bridge pier, retaining wall, tunnel, subway, highway The building foundations such as structure and effective monitoring device of the compressive stress of the soil body, simultaneously can be used for understanding soil pressure inside tested works The temperature of power variable quantity, embedded point.
Existing type vibration wire earth pressure gauge is generally by backboard 1 ', tablet 2 ', signal-transmitting cable 3 ', vibratory string 4 ', support Seat 5 ' and solenoid 6 ' etc. composition, as shown in Figure 1.Wherein tablet 2 ' threadably connects with backboard 1 ', tablet 2 ' The rubber washer 7 ' of a diameter of 2mm is lined between backboard 1 ', the operation principle of type vibration wire earth pressure gauge is when tested works When interior soil stress changes, 2 ' the synchronous change for experiencing stress of tablet, tablet 2 ' will be deformed, and displacement transfer is given Vibratory string 4 ' is transformed into the change of vibratory string stress, and so as to change the frequency of vibration of vibratory string 4 ', 6 ' exciting vibratory string 4 ' of solenoid is simultaneously surveyed Its frequency of vibration is measured, frequency signal Jing signal-transmitting cables 3 ' are transmitted to reading plotter, you can the pressure for measuring tested works should Force value, and can synchronously measure the temperature value of embedded point.At present type vibration wire earth pressure gauge be widely used in water conservancy and hydropower, road and rail, Bridge tunnel, mine, national defence and Construction Safety monitor the physical quantity in field.
The vibratory string of existing type vibration wire earth pressure gauge fastens the mechanical connection manner of vibratory string, concrete connected mode using screw It is as follows:Process the screwed hole being of moderate size first on the clamping plate of the support base 5 ' of clamping vibratory string 4 ', then by soket head cap screw 8 ' screw in screwed hole, the clamping plate of support base 5 ' is produced clamping force and is pressed from both sides the vibratory string 4 ' of tensioning by screwing soket head cap screw 8 ' Gu, but such clamping mode forever can not be consolidated.
Type vibration wire earth pressure gauge is chronically in the dynamic duty environment of complexity, current type vibration wire earth pressure gauge vibratory string Connected mode can cause problems with occur:(1) due to using screw fastening means, with lengthening and the vibratory string of use time Vibration, vibratory string occur easily loosening, and tension force is reduced, situations such as amplitude reduces;(2) loosening vibrated can cause sensor to be changed There is larger error in data, it is impossible to the actual measured value of reflection, it is impossible to meet the demand of measuring instrument high accuracy result;(3) exist On the clamping plate of the support base of vibratory string, thread mill drilling can reduce its working strength.
Ultrasonic bonding is mechanical vibrational energy (more than 16kHz) the connection same metal or xenogenesis gold using supersonic frequency A kind of specific process of category, metal neither convey electric current to workpiece, also do not impose high temperature to workpiece when ultrasonic bonding is carried out Vibrational energy, simply under static pressure, is changed into the frictional work between workpiece, deformation energy and limited temperature rise by thermal source.Some Metallurgical binding between metal joint is a kind of solid State Welding realized in the case that mother metal does not occur to melt.Therefore ultrasonic bonding Both splashing produced during resistance welding and oxidative phenomena had been effectively overcomed, electric arc welding heat had also been compensate for too high, molten Fracture of wire string cannot form the shortcoming of effective joint.
The content of the invention
It is an object of the invention to provide in a kind of type vibration wire earth pressure gauge vibratory string method of attachment, the method for attachment technique Simply, it is easy to operate, after the completion of connection, vibratory string does not loosen, and is achieved the permanent bond of vibratory string and support base, overcomes and shake The problem that string easily loosens, long service life, good stability so that the measurement data of type vibration wire earth pressure gauge is accurate.
In order to reach above-mentioned purpose, the solution of the present invention is:
The method of attachment of vibratory string in a kind of type vibration wire earth pressure gauge, the support base reality that the method for attachment is fixed based on vibratory string Existing, the support base includes the left support seat and right support seat of aluminum, the upper end of the left support seat and the right support seat The clamping plate that upper end is oppositely arranged with two panels respectively, forms the crack passed through for vibratory string between the clamping blocks, at described left Length direction in support seat along the left support seat opens up a through hole, or along the right support seat in the right support seat Length direction opens up a through hole;
The method of attachment is comprised the following steps:
(1) pretreatment of vibratory string:Between length, two support bases according to the left support seat and the right support seat away from From, corresponding length of the vibratory string in the crack is obtained, the vibratory string part being pointed in the crack sprays one layer of aluminium film;
(2) fixation of vibratory string:The through hole in through hole or the right support seat by vibratory string from the left support seat is worn Later, then reversely penetrate between the crack of corresponding support base, one end of vibratory string is fixed outside through hole, and the other end of vibratory string passes through Roller strainer is tensed, and keeps vibratory string and plane-parallel;
(3) determination of pad:Pad is located on the outer surface of the clamping plate of the left support seat and the right support On the outer surface of the clamping plate of seat, the center of the pad on the left support seat is 10- with the spacing of the left hand edge of left support seat 15mm and be 5-10mm with the spacing of the top edge of left support seat, center and the right support seat of the pad on the right support seat The spacing of right hand edge be 10-15mm and be 5-10mm with the spacing of the top edge of right support seat;
(4) ultrasonic bonding:First the left support seat or the right support seat that offer the through hole are positioned over Between two applicators of ultrasonic brazing unit, each applicator is respectively aligned to into the pad of corresponding support base, to the left side Support base or the right support seat apply ultrasonic activation, natural cooling so that positioned at the left support seat or right support Vibratory string between the clamping plate of seat is integrally welded with clamping plate, then welds the vibratory string of another support base, finally cuts off positioned at described The outer unnecessary vibratory string of support seat, just completes the connection between vibratory string and the support base.
The distance between described clamping plate is 0.25mm, a diameter of 0.25mm of the through hole.
In step (4), welding pressure is 14-18Mpa, and bonding power is 4000-4500W, and weld amplitude is 18-20 μm, Weld interval is 1-1.5s.
In step (4), while welding, argon or nitrogen are passed through to pad.
The method of attachment of vibratory string in a kind of type vibration wire earth pressure gauge of the present invention, by the way of ultrasonic bonding by vibratory string with Support base is fixed together, and has the advantages that:
(1) process is simple, it is easy to operate, after the completion of connection, vibratory string does not loosen, and reaches the vibratory string of tensioning and the folder of support base Plate reaches the purpose of permanent bond;
(2) without the need for the thread mill drilling on the clamping plate of support base, overcome the problem that vibratory string easily loosens, long service life, Good stability so that the measurement data of type vibration wire earth pressure gauge is accurate.
Further, the weld amplitude of welding process determined by the thickness and material of weldment, with material hardness and thickness Improve, the amplitude of selection accordingly increases, Application Range is 18~20 μm;In order to prevent excessive pressure from making, frictional force is excessive to be caused Between weldment, relative motion weakens, and welding pressure is advisable with 14Mpa, weld interval refer to ultrasonic energy input weldment when Between, the formation of solder joint has a minimum weld interval, be not enough to destroy metal oxide film surface less than the weld interval and cannot Welding, for the weld interval of metal thick plate is usually no more than 1.5s, therefore weld interval is advisable with 1-1.5s.
Further, during welding, in order to prevent the surface of the support base of aluminum from causing oxidation due to the temperature rise that friction is produced, can It is passed through argon or helium is protected.
Description of the drawings
Fig. 1 is the connection diagram of vibratory string in existing type vibration wire earth pressure gauge;
Fig. 2 is the positive structure schematic of left support seat in the present invention;
Fig. 3 is the side structure schematic view of left support seat in the present invention;
Fig. 4 is the side structure schematic view of right support seat in the present invention;
Fig. 5 is the schematic diagram of the pretreatment of vibratory string in the present invention;
Fig. 6 is the structural representation that support base is connected with vibratory string in the present invention;
Fig. 7 is the schematic diagram of left support seat and vibratory string welding in the present invention;
Fig. 8 is the schematic diagram of right support seat and vibratory string welding in the present invention;
Fig. 9 is the schematic diagram for completing in the present invention to weld between support base and vibratory string.
In figure:
1 ' tablet 2 ' of backboard
3 ' vibratory string 4 ' of signal-transmitting cable
5 ' solenoid 6 ' of support base
7 ' soket head cap screw 8 ' of rubber washer
1 clamping plate 11 of left support seat
12 through hole 13 of crack
2 clamping plate 21 of right support seat
22 vibratory string 3 of crack
4 roller strainer 5 of locating wheel
6 applicator 61 of ultrasonic brazing unit
611 hemispherical end face 612 of applicator body
Specific embodiment
In order to technical scheme is explained further, the present invention is explained in detail below by specific embodiment State.
The method of attachment of vibratory string in a kind of type vibration wire earth pressure gauge, the support base reality that the method for attachment is fixed based on vibratory string Existing, the method for attachment is comprised the following steps:
(1) processing of support base train wheel bridge:As shown in figs 2-4, the material of support base be LY12 aluminium alloys, support base bag Include left support seat 1 and right support seat 2, what the upper end of left support seat 1 and the upper end of right support seat 2 were oppositely arranged with two panels respectively Clamping plate, the processing between the clamping plate 11 of left support seat 1 form the crack 12 that passes through for vibratory string, right support seat 2 clamping plate 21 it Between also processing form the crack 22 that passes through for vibratory string, the width b of crack 12 and 22 is 0.25mm, takes negative common difference -0.1mm (i.e. same Spacing on one support base between two panels clamping plate is 0.25mm), open up in the 1 interior length direction along left support seat 1 of left support seat One through hole 13, the diameter D of through hole 13 is 0.25mm.
(2) pretreatment of vibratory string:As shown in Figure 3-Figure 5, according to left support seat 1 and right support seat 2 length d, two supports The distance between seat 1, obtains corresponding length of the vibratory string 3 in crack 12 and 22, the vibratory string portion being pointed in crack 12 and 22 Divide spraying one layer of aluminium film.
(3) fixation of vibratory string:As shown in Fig. 3, Fig. 4 and Fig. 6, by the first end of vibratory string 3 by the right-hand member of left support seat 1 from logical After hole 13 passes through, then the crack 22 for reversely penetrating the crack 12 of left support seat 1, right support seat 2 from the left end of left support seat 1 successively Interior, the second end of vibratory string 3 is fixed outside the through hole 13 of left support seat 1 by locating wheel 4, and the first end of vibratory string 3 is by roller Tight mechanism 5 tenses, and keeps vibratory string 3 and plane-parallel.
(4) determination of pad:As shown in fig. 6, pad be located at left support seat 1 two panels clamping plate 11 outer surface on And on the outer surface of the two panels clamping plate 21 of right support seat 2, the center of the pad on left support seat 1 and the left side of left support seat 1 The interval S 1 of edge is 10-15mm and is 5-10mm with the interval S 2 of the top edge of left support seat 1, the pad on right support seat 2 The interval S 3 of right hand edge of center and right support seat 2 be 10-15mm and be 5- with the interval S 4 of the top edge of right support seat 10mm。
(5) ultrasonic bonding:As shown in Fig. 3, Fig. 7-Fig. 9, the left support seat 1 for offering through hole 13 is positioned over into ultrasound first Between two applicators 61 of wave soldering connection device 6, each applicator 61 is respectively aligned to into the pad on the clamping plate 11 of left support seat 1, The clamping plate 11 of support base 1 applies ultrasonic activation to the left, and welding pressure is 14Mpa, and bonding power is 4000W, and weld amplitude is 18-20 μm, stop ultrasonic activation, natural cooling after welding 1-1.5s so that the vibratory string positioned between the clamping plate 11 of left support seat 1 3 is integrally welded with clamping plate 11, then with the vibratory string 3 in same method welding right support seat 2, finally apart from right support seat 2 Cut off at outer 5mm positioned at 2 outer unnecessary vibratory string 3 of right support seat, just complete the connection between vibratory string 3 and support base.
The method of attachment of vibratory string in a kind of type vibration wire earth pressure gauge of the present invention, by the way of ultrasonic bonding by vibratory string with Support base is fixed together, and has the advantages that:
(1) process is simple, it is easy to operate, after the completion of connection, vibratory string does not loosen, and reaches the vibratory string of tensioning and the folder of support base Plate reaches the purpose of permanent bond;
(2) without the need for the thread mill drilling on the clamping plate of support base, overcome the problem that vibratory string easily loosens, long service life, Good stability so that the measurement data of type vibration wire earth pressure gauge is accurate.
Further, as vibratory string 3 is steel wire string, and support base is made by aluminium alloy, the vibratory string being pointed in crack Part sprays one layer of aluminium film, it is therefore an objective to as same metal is consistent to the amplitude of ultrasonic sensing, can make after ultrasonic bonding The vibratory string that must be located in crack preferably can be welded together with the clamping plate of support base.
Further, in step (3), vibratory string tension force (tensioning degree) is adjusted by roller strainer 5 so that vibratory string 3 Tensioning degree meets the requirement standard of type vibration wire earth pressure gauge.
Further, the weld amplitude of welding process determined by the thickness and material of weldment, with material hardness and thickness Improve, the amplitude of selection accordingly increases, Application Range is 18-20 μm;In order to prevent excessive pressure from making, frictional force is excessive to be caused Between weldment, relative motion weakens, and welding pressure is advisable with 14Mpa, weld interval refer to ultrasonic energy input weldment when Between, the formation of solder joint has a minimum weld interval, be not enough to destroy metal oxide film surface less than the weld interval and cannot Welding, for the weld interval of metal thick plate is usually no more than 1.5s, therefore weld interval is advisable with 1-1.5s.
Further, as shown in fig. 7, the hemispherical end face that includes applicator body 611 and contact with pad of applicator 61 612, applicator body 611 is made using high-speed steel, and hemispherical end face 612 is made using beating steel GCr15, hemispherical The radius of end face 612 is 25mm, and during welding, the center of hemispherical end face 612 is aligned with the center of pad, so as to ensure weldering Connect effect.
Further, during welding, in order to prevent the surface of the support base of aluminum from causing oxidation due to the temperature rise that friction is produced, can Argon is passed through at pad or helium is protected.
Roller strainer 5, ultrasonic brazing unit 6 in the present invention is the known device of this area.
The product form and style of above-described embodiment and schema the non-limiting present invention, any art it is common Appropriate change or modification that technical staff is done to which, all should be regarded as the patent category without departing from the present invention.

Claims (4)

1. in a kind of type vibration wire earth pressure gauge vibratory string method of attachment, the support base reality that the method for attachment is fixed based on vibratory string Existing, the support base includes the left support seat and right support seat of aluminum, the upper end of the left support seat and the right support seat The clamping plate that upper end is oppositely arranged with two panels respectively, forms the crack passed through for vibratory string between the clamping blocks, at described left Length direction in support seat along the left support seat opens up a through hole, or along the right support seat in the right support seat Length direction opens up a through hole;
The method of attachment is comprised the following steps:
(1) pretreatment of vibratory string:The distance between length, two support bases according to the left support seat and the right support seat, Corresponding length of the vibratory string in the crack is obtained, the vibratory string part being pointed in the crack sprays one layer of aluminium film;
(2) fixation of vibratory string:After the through hole in through hole or the right support seat by vibratory string from the left support seat is passed through, Reversely penetrated between the crack of corresponding support base again, one end of vibratory string is fixed outside through hole, and the other end of vibratory string passes through roller Strainer is tensed, and keeps vibratory string and plane-parallel;
(3) determination of pad:Pad is located on the outer surface of the clamping plate of the left support seat and the right support seat On the outer surface of clamping plate, the center of the pad on the left support seat is 10-15mm with the spacing of the left hand edge of left support seat And be 5-10mm, the center of the pad on the right support seat and the right side of right support seat with the spacing of the top edge of left support seat The spacing at edge is 5-10mm for 10-15mm and with the spacing of the top edge of right support seat;
(4) ultrasonic bonding:The left support seat or the right support seat that offer the through hole are positioned over into ultrasound first Between two applicators of wave soldering connection device, each applicator is respectively aligned to into the pad of corresponding support base, to the left support Seat or the right support seat apply ultrasonic activation, natural cooling so that positioned at the left support seat or right support seat Vibratory string between clamping plate is integrally welded with clamping plate, then welds the vibratory string of another support base, finally cuts off positioned at the support base Outer unnecessary vibratory string, just completes the connection between vibratory string and the support base.
2. in a kind of type vibration wire earth pressure gauge according to claim 1 vibratory string method of attachment, it is characterised in that:The folder The distance between plate is 0.25mm, a diameter of 0.25mm of the through hole.
3. in a kind of type vibration wire earth pressure gauge according to claim 1 vibratory string method of attachment, it is characterised in that:Step (4), in, welding pressure is 14-18Mpa, and bonding power is 4000-4500W, and weld amplitude is 18-20 μm, and weld interval is 1- 1.5s。
4. in a kind of type vibration wire earth pressure gauge according to claim 1 vibratory string method of attachment, it is characterised in that:Step (4), in, while welding, argon or nitrogen are passed through to pad.
CN201610969405.5A 2016-10-27 2016-10-27 The connection method of vibratory string in a kind of type vibration wire earth pressure gauge Active CN106563877B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112414603A (en) * 2020-12-01 2021-02-26 交通运输部公路科学研究所 Fixed concrete structure stress test system and use method

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Publication number Priority date Publication date Assignee Title
US3430331A (en) * 1963-09-30 1969-03-04 Philips Corp Apparatus and process for ultrasonically welding a wire to the surface of an object
CN1038352A (en) * 1988-06-07 1989-12-27 三菱化成株式会社 Zooming and capturing system with lighting light guide device
US5277356A (en) * 1992-06-17 1994-01-11 Rohm Co., Ltd. Wire bonding method
US5603445A (en) * 1994-02-24 1997-02-18 Hill; William H. Ultrasonic wire bonder and transducer improvements
CN202420727U (en) * 2011-12-26 2012-09-05 杨波 Long-acting clamping mechanism of vibrating-string type sensor string wire
CN205437480U (en) * 2016-02-19 2016-08-10 广州市新栋力超声电子设备有限公司 Ultrasonic wave pencil welding machine
CN205538037U (en) * 2016-01-27 2016-08-31 王建美 Vibrating wire type taseometer

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3430331A (en) * 1963-09-30 1969-03-04 Philips Corp Apparatus and process for ultrasonically welding a wire to the surface of an object
CN1038352A (en) * 1988-06-07 1989-12-27 三菱化成株式会社 Zooming and capturing system with lighting light guide device
US5277356A (en) * 1992-06-17 1994-01-11 Rohm Co., Ltd. Wire bonding method
US5603445A (en) * 1994-02-24 1997-02-18 Hill; William H. Ultrasonic wire bonder and transducer improvements
CN202420727U (en) * 2011-12-26 2012-09-05 杨波 Long-acting clamping mechanism of vibrating-string type sensor string wire
CN205538037U (en) * 2016-01-27 2016-08-31 王建美 Vibrating wire type taseometer
CN205437480U (en) * 2016-02-19 2016-08-10 广州市新栋力超声电子设备有限公司 Ultrasonic wave pencil welding machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112414603A (en) * 2020-12-01 2021-02-26 交通运输部公路科学研究所 Fixed concrete structure stress test system and use method

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