CN106563591A - 家电外壳喷涂方法 - Google Patents

家电外壳喷涂方法 Download PDF

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CN106563591A
CN106563591A CN201510651861.0A CN201510651861A CN106563591A CN 106563591 A CN106563591 A CN 106563591A CN 201510651861 A CN201510651861 A CN 201510651861A CN 106563591 A CN106563591 A CN 106563591A
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spraying
oil
section
appliance shell
cable wire
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孙保林
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WUXI QIZE MACHINERY TECHNOLOGY Co Ltd
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WUXI QIZE MACHINERY TECHNOLOGY Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
    • B05B12/122—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to presence or shape of target
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0264—Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
    • B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00—Spray booths
    • B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0413—Heating with air
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/10—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by other chemical means
    • B05D3/102—Pretreatment of metallic substrates
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/14—Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions

Abstract

本发明公开了一种家电外壳喷涂方法，包括前处理段、喷涂段和烘干段，所述环形钢索由卷绕机带动转动，环形钢索上设置有挂架，经过预处理的家电外壳在装载区被挂于挂架上，所述卷绕机包括卷扬筒，所述的卷扬筒两侧设有固定的钢索挡板，所述的挡板上部安装有用于为钢索喷涂保养油的油管，所述的油管下部分布有多个喷涂头，所述的挡板一侧设有保养油筒，所述的保养油筒上部设有桶盖，下部设有出油管，所述的出油管连接油泵，所述的油泵上部连接油管。本发明自动化程度高，喷涂效果好。

Description

家电外壳喷涂方法
技术领域
本发明属于涂装领域，特别涉及一种家电外壳喷涂方法。
背景技术
涂装是产品的表面制造工艺中的一个重要环节。防锈、防蚀涂装质量是产品全面质量的重要方面之一。产品外观质量不仅反映了产品防护、装饰性能，而且也是构成产品价值的重要因素。目前家电(例如洗衣机、冰箱)涂装的一般流程如下：人工搬运至喷漆工位→单侧喷漆→在喷漆室内流平/搬运到相应区域流平→零件翻转零件→另一侧喷漆→人工搬运至烘箱→固化→人工运出烘箱→检验。这样的家电外壳喷涂方法，浪费大量的人力资源、生产效率低；喷漆室、流平室、干燥室不是封闭的一体空间，空气清洁度和温湿度很难达到工艺要求，不能保证产品质量。
发明内容
针对现有技术的缺陷，本发明提供了一种家电外壳喷涂方法。
一种家电外壳喷涂方法，包括前处理段、喷涂段和烘干段，所述前处理段用于对家电外壳金属进行预处理，去除金属外壳表面的油污、和锈迹，改善金属表面特性；所述喷涂段用于将油漆喷涂于家电外壳上；所述烘干段负责烘干，使得喷涂后的油漆固化；所述喷涂段包括装载区和卸载区，所述装载区和卸载区由环形钢索连接，所述环形钢索由卷绕机带动转动，环形钢索上设置有挂架，经过预处理的家电外壳在装载区被挂于挂架上，所述卷绕机包括卷扬筒，所述的卷扬筒两侧设有固定的钢索挡板，所述的挡板上部安装有用于为钢索喷涂保养油的油管，所述的油管下部分布有多个喷涂头，所述的挡板一侧设有保养油筒，所述的保养油筒上部设有桶盖，下部设有出油管，所述的出油管连接油泵，所述的油泵上部连接油管。
本发明的有益效果是：本发明所述的涂装线实现了自动将喷涂，加工完成的外壳无需人工干预，生产效率高，涂装过程中不会对外壳造成损伤，保证外壳质量，大大降低劳动强度，提高生产效率；本发明结构简单，制作成本低，经济效益高。
附图说明
图1是本发明家电外壳喷涂方法的结构示意图；
图2是本发明前处理段的结构示意图；
图3是本发明喷涂段的结构示意图；
图4是本发明喷漆室的结构示意图
图5是本发明卷绕机的结构示意图；
图6是本发明烘干段的结构示意图。
具体实施方式
为使本发明的上述目的、特征和优点能够更加明显易懂，下面结合附图对本发明的具体实施方式做详细的说明，使本发明的上述及其它目的、特征和优势将更加清晰。在全部附图中相同的附图标记指示相同的部分。并未刻意按比例绘制附图，重点在于示出本发明的主旨。
如图1所示，本发明的家电外壳喷涂方法包括前处理段1、喷涂段2和烘干段3，所述前处理段主要用于对家电外壳金属进行预处理，去除金属外壳表面的油污、锈迹等，改善金属表面特性，使得油漆能更好的吸附于外壳上；喷涂段主要负责将油漆喷涂于家电外壳之上，烘干段负责烘干，使得喷涂后的油漆固化。
如图2所示，所述前处理段1包括依次连接的表面处理槽1.1、高压水洗室1.2、脱脂槽1.3、表调槽1.4、和磷化槽1.5，表面处理槽内盛放有表面处理剂，将家电外壳浸没于表面处理槽内，通过刷子刷洗家电外壳，除去严重油污、杂物、锈迹等，所述表面处理剂由以下重量配比的原材料组成：聚丙烯酸钠15-20份、三氟乙醇2-4份、壬基酚聚氧乙烯醚2-4份、柠檬酸钠2-4份、EDTA四钠4-6份、壳聚糖4-6份、十二烷基磺酸钠4-6份、醋酸3-5份、乙二醇3-5份、三乙醇胺3-5份、二邻甲苯硫脲3-5份、葡萄糖酸钠3-5份、羧甲基纤维素3-5份、油酸钠3-5份、焦磷酸钠3-5份、和二氧化硅3-5份。表面处理剂采用的壬基酚聚氧乙烯醚能增大各物料的相容性，使各物料很好的分散于水中，原料中的油酸钠、焦磷酸钠可有效除斑，金属零件经本发明清洗后无腐蚀，无残留。之后外壳进入高压水洗室，水洗水温控制在45～55℃，时间为2min；脱脂槽1.3内的总碱度为20～30点，游离碱度为7～15点，采用浓度为55g/L脱脂剂，将外壳浸没于脱脂槽内3-5min；在表调槽内加入3g/L胶钛表调剂，PH控制在8.0～9.0，在20-30℃下浸没4-5min，压缩空气循环搅拌；之后外壳进入磷化槽1.5，磷化槽中含有浓度为20g/L的磷化剂，2g/L的促进剂。经上述预处理段处理后所涂装的家电外壳漆面附着能力强、不容易脱落、耐腐蚀强，平展光滑。
请参阅图3，所述喷涂段2包括装载区2.1和卸载区2.2，所述装载区和卸载区由环形钢索2.3连接，所述环形钢索2.3由卷绕机2.4带动转动，环形钢索2.3上设置有挂架，经过预处理的家电外壳在装载区被挂于挂架上，钢索2.3带动挂架上的家电外壳依次经过光电传感器2.5和喷漆室2.6，所述光电传感器2.5和喷漆室2.6与单片机2.7通信连接，外壳在单片机的控制下在喷漆室中完成喷漆。本发明中利用光电传感器检测外壳的移动位置，并结合单片机的逻辑控制能力来控制喷枪的准备工作。工作时外壳沿着钢索匀速运动，当外壳到达传感器位置时，隔断光电传感器，触发单片机延时，经过延时时间，外壳到达喷涂室位置，此时单片机控制喷枪开始工作。外壳移出喷漆室位置后，单片机控制喷枪停止工作。当外壳经过传感器时，单片机开始计时，由于单片机与喷漆室之间的位置S为已知的，外壳移动速度V恒定，因此外壳进入喷漆室的时间(即单片机的延时时间)T＝S/V；从而实现了喷枪的精确动作。
如图4所示，本发明的喷漆室2.6内设置有框体2.8，所述框体2.8的上部设置有顶滑轨2.12，在所述顶滑轨2.12上开设有槽，槽内设置有顶滑块，顶滑块与顶部喷枪2.9连接，所述顶喷枪2.9由顶电机2.15驱动，从而使得顶部喷枪2.9可沿顶滑轨2.12左右滑动，完成对于外壳顶部的喷漆；所述框体的左侧分别设置有左滑轨2.13，在所述左滑轨2.13上开设有槽，槽内设置有左滑块，左滑块与左喷枪2.10连接，所述左喷枪2.10由左电机2.17驱动，从而使得左喷枪2.10可沿左滑轨2.13上下滑动，完成对于外壳左部的喷漆；所述框体的右两侧分别设置有右滑轨2.14，在所述右滑轨2.14上开设有槽，槽内设置有右滑块，右滑块与右喷枪2.11连接，所述右喷枪2.11由右电机2.16驱动，从而使得右喷枪2.11可沿右滑轨2.14上下滑动，完成对于外壳右部的喷漆。单片机分别与所述顶电机2.15、左电机2.17和右电机2.16连接，通过单片机控制顶电机2.15、左电机2.17和右电机2.16的转速，从而控制各喷枪的移动速度，使得外壳表面喷漆均匀。
请参阅图5，卷绕机2.4，包括卷扬筒2.41，所述的卷扬筒2.41两侧设有固定的钢索挡板2.42，所述的挡板2.42上部安装有用于为钢索喷涂保养油的油管2.43，所述的油管2.43下部分布有多个喷涂头2.44，所述的挡板2.42一侧设有保养油筒5，所述的保养油筒2.45上部设有桶盖2.46，下部设有出油管2.47，所述的出油管2.47连接油泵2.48，所述的油泵2.48上部连接油管2.43。当钢索需要保养时，只需开动油泵2.48，将保养油筒2.45内的保养油通过油泵2.48输送到油管2.43内，利用喷涂头2.44为钢索喷涂保养油，结构简单，使用方便，提高了钢索使用寿命。
烘干段3的结构如图6所示，其包括烘干室3.1，所述烘干室3.1的顶部设置有废气收集罩3.2，废气收集罩上设置有排气扇3.3，排气扇通过排气管与热交换器3.4连接，所述排气管的出口设置有废气处理器3.5，所述热交换器分别于左右两根进气管道连接，左、右进气管分别于左进气风机3.8和右进气风机3.6连接，左右两根进气管道经过热交换器后分别与左空气加热器3.9和右空气加热器3.7连接，空气经过加热后分别从烘干室3.1的底部左右两侧进入烘干室内对外壳进行烘干。工作中，左进气风机3.8和右进气风机3.6将外部的冷空气送入热交换器，冷空气与烘干室的废气进行热交换，吸收废气中的热量，达到热量的再利用，节约了能源，经过热交换后的空气，进一步的在空气加热器中被加热到设定温度值，之后热空气被送入烘干室，经过一定时间的烘干后，启动排气扇，烘干室的废气被从排气管排出，废气处理器用于吸收烘干过程中油漆所挥发的有毒有害物质，保护环境。
在以上的描述中阐述了很多具体细节以便于充分理解本发明。但是以上描述仅是本发明的较佳实施例而已，本发明能够以很多不同于在此描述的其它方式来实施，因此本发明不受上面公开的具体实施的限制。同时任何熟悉本领域技术人员在不脱离本发明技术方案范围情况下，都可利用上述揭示的方法和技术内容对本发明技术方案做出许多可能的变动和修饰，或修改为等同变化的等效实施例。凡是未脱离本发明技术方案的内容，依据本发明的技术实质对以上实施例所做的任何简单修改、等同变化及修饰，均仍属于本发明技术方案保护的范围内。

Claims (1)

1.一种家电外壳喷涂方法，其特征在于包括前处理段、喷涂段和烘干段，所述前处理段用于对家电外壳金属进行预处理，去除金属外壳表面的油污、和锈迹，改善金属表面特性；所述喷涂段用于将油漆喷涂于家电外壳上；所述烘干段负责烘干，使得喷涂后的油漆固化；所述喷涂段包括装载区和卸载区，所述装载区和卸载区由环形钢索连接，所述环形钢索由卷绕机带动转动，环形钢索上设置有挂架，经过预处理的家电外壳在装载区被挂于挂架上，所述卷绕机包括卷扬筒，所述的卷扬筒两侧设有固定的钢索挡板，所述的挡板上部安装有用于为钢索喷涂保养油的油管，所述的油管下部分布有多个喷涂头，所述的挡板一侧设有保养油筒，所述的保养油筒上部设有桶盖，下部设有出油管，所述的出油管连接油泵，所述的油泵上部连接油管。
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107442365A (zh) * 2017-08-31 2017-12-08 中潜股份有限公司 用于潜水服生产的涂布机
CN108057552A (zh) * 2017-12-13 2018-05-22 湖北三江航天江河橡塑有限公司 一种循环可调的自动喷漆烘干设备
CN110147127A (zh) * 2019-05-24 2019-08-20 珠海格力智能装备有限公司 控制系统及方法
CN111992399A (zh) * 2019-09-28 2020-11-27 丽水市莲都区贝亿乐信息技术服务有限责任公司 一种用于对桌虎钳自动喷漆和烘干设备
CN113136577A (zh) * 2021-04-06 2021-07-20 南通海高数控机械有限公司 一种c型钢自动化防锈处理生产线
WO2023109011A1 (zh) * 2021-12-16 2023-06-22 江阴纳力新材料科技有限公司 镀膜系统和镀膜生产线

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107442365A (zh) * 2017-08-31 2017-12-08 中潜股份有限公司 用于潜水服生产的涂布机
CN108057552A (zh) * 2017-12-13 2018-05-22 湖北三江航天江河橡塑有限公司 一种循环可调的自动喷漆烘干设备
CN110147127A (zh) * 2019-05-24 2019-08-20 珠海格力智能装备有限公司 控制系统及方法
CN111992399A (zh) * 2019-09-28 2020-11-27 丽水市莲都区贝亿乐信息技术服务有限责任公司 一种用于对桌虎钳自动喷漆和烘干设备
CN113136577A (zh) * 2021-04-06 2021-07-20 南通海高数控机械有限公司 一种c型钢自动化防锈处理生产线
WO2023109011A1 (zh) * 2021-12-16 2023-06-22 江阴纳力新材料科技有限公司 镀膜系统和镀膜生产线

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