CN106558930A - A kind of special Split type electric motivation of live processing machine - Google Patents
A kind of special Split type electric motivation of live processing machine Download PDFInfo
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- CN106558930A CN106558930A CN201510613312.4A CN201510613312A CN106558930A CN 106558930 A CN106558930 A CN 106558930A CN 201510613312 A CN201510613312 A CN 201510613312A CN 106558930 A CN106558930 A CN 106558930A
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- 230000008450 motivation Effects 0.000 title claims abstract description 13
- 238000004804 winding Methods 0.000 claims abstract description 45
- 229910052802 copper Inorganic materials 0.000 claims abstract description 12
- 239000010949 copper Substances 0.000 claims abstract description 12
- 238000009434 installation Methods 0.000 claims abstract description 12
- 238000004088 simulation Methods 0.000 claims abstract description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- 238000007514 turning Methods 0.000 claims description 4
- 238000002955 isolation Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 2
- 230000008859 change Effects 0.000 description 11
- 238000010586 diagram Methods 0.000 description 3
- 230000005672 electromagnetic field Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000018199 S phase Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000005314 correlation function Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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- Manufacture Of Motors, Generators (AREA)
- Permanent Magnet Type Synchronous Machine (AREA)
Abstract
A kind of special Split type electric motivation of live processing machine, it is characterized in that simulating axle is provided with the revolution cage body that left/right rotation Moving plate is connected to form with middle connecting rod, revolution is formed and sliding friction with simulation axle by rotation dish bearing shell in the cage body there is, rotor magnet group is installed on the outside of rotation dish, rotation dish side is provided with installation conduit, and the magnet piece of rotor magnet group in end face is
N
、
S
Level is alternately installed, copper spacer block is provided between the magnet piece of rotor magnet group, dimidiation employing threaded connection in rotor magnet group, rotor magnet group is concentric with stator winding and radius is identical, stator winding is arranged on stator supporter, and stator supporter is combined by two and half bearings, and the endoporus of two and half bearings is slightly less than rotation shaft diameter, it is anchored on after being threaded connection in rotary shaft, connects to form loop by the stator winding up and down on stator supporter by power line.The simple strong adaptability of present configuration, easy accessibility are adapted to onsite application.
Description
Technical field
The present invention relates to a kind of power driven equipment, the special Split type electric motivation of more particularly to a kind of live processing machine for using in particular circumstances.
Background technology
Field processing equipment is a kind of equipment for changing traditional processing pattern, with the characteristics of Assembling, debugging and processing.It is more and more huger in various equipment instantly, disassembles and transport a kind of equipment being born under all extremely difficult environment.It adopts bearing bush structure, using chain and sprocket wheel transmission power（As shown in Figure 1）, the live processing problems of main equipment can be solved very well.But sprocket wheel chain drive has certain limitation, it is Chain conveyer less stable first；Precision is not high；Install loaded down with trivial details；Adjustment inconvenient debugging etc..The precision and cycle of scene processing are all adversely affected.
Driven by power is the major way that modern machinery and equipment drives, motor is current topmost driving equipment, but as motor is the standard product of batch production, version is fixed, it is very big using limitation on equipment at the scene, need specially to develop a kind of power-equipment for the kind equipment for this.
The content of the invention
It is an object of the invention to the problems referred to above of prior art presence are solved, by Improvement repeatedly, specially for the handling characteristicss of the kind equipment, a kind of special Split type electric motivation of live processing machine is invented, easily can install, high-precision transfer motion power, it is safe and reliable, using flexible.
The present invention mentality of designing be.
1st, using one group of electric magnet as stator, the operating of rotor is realized by the magnetic force change for controlling electric magnet.
2nd, rotor is the permanent magnet of one group of annulus arrangement, is arranged in rotating disk by connecting bolt and positioning conduit.
3rd, the pole orientation of permanent magnet is perpendicular to card, and presses the adjacent arrangement of N, S-phase, using the isolation of copper spacing block between Magnet.
4th, the magnetic force change of stator electromagnet can have influence on permanent magnet, form rotary power, realize rotor（Rotating disk）Rotation control.
5th, to make rotation more accurate, stator can combine electric magnet combination by polylith, be distributed on the circumference of the axle that need to be processed.
6th, the pole change of stator electromagnet is controlled by speed regulator, changes rotor rotation direction and velocity of rotation.Change motor torque by adjusting rotor current.
The technical scheme that the present invention is given：A kind of special Split type electric motivation of live processing machine, is characterized in mainly being made up of rotation dish 1, rotation dish bearing shell 2, rotor magnet group 3, stator supporter 4, stator winding 5, power line 6, connecting rod 8, wherein in the simulation axle of simulated field axle（7）On be provided with left and right two rotation dish 1，The rotation dish 1 of left and right two is connected to form the cage body of a revolution by middle connecting rod 8，Revolution is formed and sliding friction with simulation axle 7 by rotation dish bearing shell 2 in the cage body of the revolution there is，Rotor magnet group 3 is installed on the outside of rotation dish 1，Rotation dish side is provided with installation conduit 9，The magnet piece of rotor magnet group 3 is seen as N in end face direction、S levels are alternately installed，It is provided with copper spacer block 10 to isolate between the magnet piece of rotor magnet group 3，In rotor magnet group 3 dimidiation and using screw thread link，Rotor magnet group is concentric with stator winding and radius is identical，Stator winding 5 is arranged on stator supporter 4，Stator supporter 4 combines integral bearing by two and half bearings，It is threaded connection in the middle of two and half bearings，The endoporus of two and half bearings is slightly less than 7 diameter of rotary shaft，It is anchored on after being threaded connection in rotary shaft 7，The stator winding up and down on stator supporter 4 is connected to form loop by wire.
For the concentricity for guaranteeing to install, in 1 side of rotation dish, the installation conduit 9 of setting is formed by turning（See accompanying drawing 2）, the installation conduit 9 is 0.02 ~ 0.10mm with group of magnets inside and outside circle gap.
The all parts in scene are assembled at the scene, including group of magnets 3 and stator supporter 4 as rotor.
The axial distance of stator winding 5 and rotor magnet group 3 is regulated, it is 0.5 ~ 1mm control gap using copper sheet, and less gap width can obtain larger motive force.The electromagnetic field of alternation after energization, is formed in stator winding 5, promotes rotation dish 1 to rotate, the frequency for changing the magnetic field alternation of stator winding 5 can just change the rotary speed of rotation dish 1, change the electric current by stator winding 5, it is possible to change the moment of torsion of rotation dish 1.
The winding form of stator winding 5 is interval reverse-winding, so that N, S level alternate magnetic field structure is formed during energization.1 times of the end face width of stator winding 5 and the end face different widths of rotor magnet block, so stator is being that all only have half rotor magnet block to verify with 5 end face of stator winding in that angle, second half half that staggers, when winding magnetic pole changes, second half aligns, originally the half for aligning is advanced forward the distance of half magnet piece, goes round and begins again, forms continuous moving.
Compared with prior art, beneficial effect of the present invention.
1st, change the version of the integral type of conventional motors, the rotor and stator of original motor are separated, is assembled at the scene.
2nd, the corresponding form of plane is changed to by the structure of stator rotor bushing.
3rd, the adjustment of rotation direction, velocity of rotation is completed using numerical control control form.
4th, the installation and control at a series of mechanisms that are installed scene of completing are needed.
Description of the drawings
Fig. 1 is the structural representation that the present invention provides embodiment.
Fig. 2 is the schematic diagram that rotor magnet group installs conduit.
Fig. 3 is rotor magnet group structural representation.
Fig. 4 is rotor magnet group magnetic pole distribution schematic diagram.
Fig. 5 is rotor magnet group and stator winding corresponding relation schematic diagram.
Labelling in figure：1：Rotation dish, 2：Rotation dish bearing shell, 3：Rotor magnet group, 4：Stator supporter, 5：Stator winding, 6：Power line, 7：Simulation axle, 8：Connecting rod, 9：Installation conduit, 10：Copper spacer block.
Specific embodiment
Embodiment.
As shown in Fig. 1 ~ Fig. 5, the special Split type electric motivation of this live processing machine that the present invention is given, constitute including rotation dish 1, rotation dish bearing shell 2, rotor magnet group 3, stator supporter 4, stator winding 5, power line 6, connecting rod 8, installation conduit 9, copper spacer block 10, wherein rotation dish 1 is the critical piece of the covering device, and every other part is assemblied in rotation dish 1.The cage body of one revolution is constituted by the rotation dish of left and right two 1 and middle connecting rod 8, sliding friction formation revolution is occurred with the simulation axle 7 of simulated field axle by rotation dish bearing shell 2 and is completed correlation function.Rotor magnet group 3 is installed on the outside of rotation dish 1.For the concentricity for guaranteeing to install, go out to install conduit 9 in 1 side turning of rotation dish（See accompanying drawing 2）, it is 0.02 ~ 0.10mm to install conduit 9 with group of magnets inside and outside circle gap.The magnet piece of group of magnets is seen as N, S level in end face direction and alternately installs（See accompanying drawing 3）.Isolated with copper spacer block 10 between Magnet, dimidiation in group of magnets, facilitate in-site installation, installed and linked using screw thread.Stator winding 5 is arranged on stator supporter 4, concentric with rotor magnet group 3 and radius is identical.Two bearings of reaching the standard grade combine integral bearing, and intermediate thread connection, endoporus are slightly less than shaft diameter, are anchored in rotary shaft 7 after threaded connection.The stator winding up and down on erection support 4 is connected to form loop by power line 6.The axial distance of stator winding 5 and rotor magnet group 3 has been reconciled at scene, and it is 0.5 ~ 1mm control gap using copper sheet, and less gap width can obtain larger motive force.The electromagnetic field of alternation after energization, is formed in stator winding 5, promotes rotation dish 1 to rotate, the frequency for changing the magnetic field alternation of stator winding 5 can just change the rotary speed of rotation dish 1, change the electric current by stator winding 5, it is possible to change the moment of torsion of rotation dish 1.
The winding form of stator winding 5 is to be spaced when reverse-winding so causes to be powered to form the alternate magnetic field structure of N, S level.1 times of the end face width of stator winding 5 and the end face different widths of rotor magnet block, so stator is being that all only have half rotor magnet block to verify with stator winding end face in that angle, second half half that staggers, when winding magnetic pole changes, second half aligns, originally the half for aligning is advanced forward the distance of half magnet piece, goes round and begins again, forms continuous moving.As shown in Figure 5.
Assembling process is.
In certain model with assembling rotor magnet group 3 on type processing machine, assembling is using threaded connection, rotation dish 1, connecting rod 8 are assembled after assembling, and package unit is mounted on the simulation axle 7 of simulated field axle, the centre of gyration of the covering device is adjusted on simulation axle 7, within being adjusted to 0.02mm, defensive position Moving plate turns to check whether precision meets the requirements.Stator supporter 4 is installed in its side, first stator supporter 4 is arranged in rotary shaft 7, bolt connection not it is dead when, can slide along axial plane, then using 0.5mm thin copper sheet plug between stator winding 5 and rotor magnet block, after upper and lower two groups of stator winding 5 are using the same manner fixed position, dead bolt.The power line 6 of upper and lower two groups of stator winding 5 is connected, power line 6 is connected on the controller of outside.The size and frequency of controller adjustable current.Start controller to be powered to stator winding 5, motor rotation, by adjusting electric current and frequency by rotating speed and moment of torsion control in the range of requiring; shut down, feed, opening controller rotate rotation dish 1; lathe tool turning, control performance and stability is driven to fully meet the requirement of machining.
The present invention has thoroughly abandoned the drive mechanisms such as original chain, gear, and simple structure strong adaptability, easy accessibility are adapted to onsite application.
Claims (6)
1. the special Split type electric motivation of a kind of live processing machine, it is characterised in that main by rotation dish（1）, rotation dish bearing shell（2）, rotor magnet group（3）, stator supporter（4）, stator winding（5）, power line（6）, connecting rod（8）Composition. the rotation dish of left and right two（1）With the rotation dish bearing shell installed（2）And connecting rod（8）Constitute the simulation axle that a cage body is installed on simulated field axle（7）On, the cage body of the revolution passes through rotation dish bearing shell（2）With simulation axle（7）Generation sliding friction forms revolution, rotor magnet group（3）It is installed on rotation dish（1）Outside, rotation dish side is provided with installation conduit（9）, rotor magnet group（3）Magnet piece be seen as N, S level in end face direction and alternately install, and be installed on installation conduit（9）In, rotor magnet group（3）Magnet piece between be provided with copper spacer block（10）Isolation, rotor magnet group（3）Middle dimidiation is simultaneously linked using screw thread, rotor magnet group（3）Conduit is concentric and radius is identical, stator winding with installing（5）Installed in stator supporter（4）On, stator supporter（4）Integral bearing is combined by two and half bearings, is threaded connection in the middle of two and half bearings, the endoporus of two and half bearings is slightly less than rotary shaft（7）Diameter, is anchored on rotary shaft after being threaded connection（7）On, by power line（6）By stator supporter（4）On stator winding up and down connect to form loop.
2. the special Split type electric motivation of live processing machine according to claim 1, it is characterised in that all parts are assembled at the scene, including the group of magnets as rotor（3）And stator supporter（4）.
3. the special Split type electric motivation of live processing machine according to claim 1, it is characterised in that in rotation dish（1）The installation conduit that side is arranged（9）Formed by turning, the installation conduit（9）It is 0.02 ~ 0.10mm with group of magnets inside and outside circle gap.
4. the special Split type electric motivation of live processing machine according to claim 1, it is characterised in that sub- group of magnets（3）Magnet piece between the copper spacer block that arranges（10）Isolation.
5. the special Split type electric motivation of live processing machine according to claim 1, it is characterised in that rotor magnet group（3）And stator winding（4）Gap adjust at the scene, method of adjustment is to fill in group of magnets using copper sheet（3）And stator winding（4）Between, gap is 0.5 ~ 1mm.
6. the special Split type electric motivation of live processing machine according to claim 1, it is characterised in that stator winding（5）Winding form for interval reverse-winding, stator winding（5）End face width and rotor magnet block 1 times of end face different widths.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510613312.4A CN106558930B (en) | 2015-09-24 | 2015-09-24 | A kind of dedicated Split type electric motivation of scene processing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510613312.4A CN106558930B (en) | 2015-09-24 | 2015-09-24 | A kind of dedicated Split type electric motivation of scene processing machine |
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| Publication Number | Publication Date |
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| CN106558930A true CN106558930A (en) | 2017-04-05 |
| CN106558930B CN106558930B (en) | 2019-01-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510613312.4A Active CN106558930B (en) | 2015-09-24 | 2015-09-24 | A kind of dedicated Split type electric motivation of scene processing machine |
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| Country | Link |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB842622A (en) * | 1955-10-18 | 1960-07-27 | Wolfgang Karl Schmid | An electrical synchronous control system |
| US20110273045A1 (en) * | 2010-05-06 | 2011-11-10 | Moventas Wind Oy | Electrical machine and a method for assembling it |
| CN104348310A (en) * | 2014-11-12 | 2015-02-11 | 中国十九冶集团有限公司南京分公司 | Mounting method for field rotor penetration of TRT (Top Gas Pressure Recovery Turbine) generator |
-
2015
- 2015-09-24 CN CN201510613312.4A patent/CN106558930B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB842622A (en) * | 1955-10-18 | 1960-07-27 | Wolfgang Karl Schmid | An electrical synchronous control system |
| US20110273045A1 (en) * | 2010-05-06 | 2011-11-10 | Moventas Wind Oy | Electrical machine and a method for assembling it |
| CN104348310A (en) * | 2014-11-12 | 2015-02-11 | 中国十九冶集团有限公司南京分公司 | Mounting method for field rotor penetration of TRT (Top Gas Pressure Recovery Turbine) generator |
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|---|---|
| CN106558930B (en) | 2019-01-22 |
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| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20170405 Assignee: Shenyang Dalu Laser Complete Equipment Co.,Ltd. Assignor: Shenyang Dalu Laser Technology Co.,Ltd. Contract record no.: X2023210000149 Denomination of invention: A Split Motor for Field Processing Machines Granted publication date: 20190122 License type: Common License Record date: 20230927 |
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| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20170405 Assignee: Shenyang Continental Laser Group Co.,Ltd. Assignor: Shenyang Dalu Laser Technology Co.,Ltd. Contract record no.: X2023210000150 Denomination of invention: A Split Motor for Field Processing Machines Granted publication date: 20190122 License type: Common License Record date: 20231007 |
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| EE01 | Entry into force of recordation of patent licensing contract |