Specific embodiment
The present invention relates to a kind of polyamide and preparation method thereof, the polyamide monofilament containing this kind of polyamide, the polyamides
The preparation method and application of amine monofilament, and used the washing and brushing apparatus of the polyamide monofilament.
<Polyamide>
The raw materials for production of the polyamide of the present invention are at least containing the polyamide by made by the raw material such as diamine and binary acid.However,
As the case may be, additive can also be contained in the raw materials for production of polyamide, but needs the addition of guarantee polyamide not
The 50% of polyamide gross weight is less than less than the addition of 50% and additive of polyamide gross weight, can be with excellent
The addition of 70% and additive that the addition for electing polyamide as is not less than polyamide gross weight is less than polyamide
The 30% of gross weight.
[diamine]
In the present invention, diamine is preferably 1,5- pentanediamines.
Wherein, 1,5- pentanediamines can be prepared by chemical method, but are preferably by bioanalysis preparation.Bioanalysis includes adopting organism-based raw material
Jing bioconversion methods (such as fermentation method, enzyme transforming process) are producing 1,5- pentanediamines;Or adopt petroleum-based feedstock Jing bioconversions
Method produces 1,5- pentanediamines;Or 1,5- pentanediamines are produced using organism-based raw material Jing chemical methodes.Thus, pentanediamine contains and meets
The organic carbon of the renewable source of ASTM D6866 standards.
Specifically, can slough by lysine or lysine salt in the presence of lysine decarboxylase (such as EC 4.1.1.18)
After the carboxyl at two ends, you can produce 1,5- pentanediamines, such as " 1B decarboxylation enzymatic property and application study ", (Jiang Lili, Nanjing are big
Learn, Master's thesis) in disclose the method that specific bioanalysis prepares pentanediamine;And for example " microorganism conversion 1B is cadaverine
Research " (Zhu Jing, University Of Science and Technology Of Tianjin, Master's thesis, 2009.3) in also disclose that specific bioanalysis prepares pentanediamine
Method.
[binary acid]
In the present invention, binary acid is preferably aliphatic long carbochain biatomic acid, and its carbon atom number can be preferably 10~18, example
Such as, aliphatic long carbochain biatomic acid can be preferably decanedioic acid, DC11, SL-AH, tridecanyldicarboxylic acid,
DC14,15 carbon dicarboxylic acids, 16-dicarboxylic acid, DC17, DC18 and △ 9-1,18- ten
Any one or a few combination in eight alkene binary acid, can also be more preferably decanedioic acid or SL-AH.
In the present invention, aliphatic long carbochain biatomic acid can also be made up of chemical method, but is preferably made up of bioanalysis, for example,
Bioanalysis can include using organism-based raw material Jing bioconversion methods (such as fermentation method, enzyme transforming process) producing the long carbon of aliphatic
Chain binary acid;Or aliphatic long carbochain biatomic acid is produced using petroleum-based feedstock Jing bioconversion methods;Or adopt bio-based
Raw material Jing chemical methodes production aliphatic long carbochain biatomic acid (such as decanedioic acid etc.).Thus, aliphatic long carbochain biatomic acid also may be used
Organic carbon containing the renewable source for meeting ASTM D6866 standards.
[additive]
In the present invention, according to actually used needs, the raw materials for production of polyamide are except including above-mentioned diamine and two
First acid is outer, can also include various additives.These additives include but is not limited to antioxidant, heat-resisting stabilizing agent, weather resisting agent,
Pigment, gloss enhancer, dyestuff, crystal nucleating agent, delustering agent, plasticizer, antistatic additive, fire retardant, metal and metal
Salt etc..Above-mentioned additive can select an addition, it is also possible to add in any combination.
Wherein, heat-resisting stabilizing agent is included but is not limited to based on the compound of hindered phenol, based on the compound of quinhydrones, based on thiazole
Compound, the compound (such as phenyl-phosphonic acid) based on phosphorus, the compound (such as 2-mercaptobenzimidazole) and its replacement based on imidazoles
Product, copper halide and iodine compound etc..
Weather resisting agent includes but is not limited to resorcinol, salicylate, BTA, benzophenone and hindered amine etc..
Pigment includes but is not limited to cadmium sulfide, phthalocyanine and carbon black etc..
Gloss enhancer includes but is not limited to titanium oxide and calcium carbonate etc..
Dyestuff includes but is not limited to Ni Gehei and nigrosine etc..
Crystal nucleating agent includes but is not limited to talcum, silica, kaolin and clay etc..
Plasticizer is included but is not limited to oxybenzoic acid monooctyl ester and N-butylbenzenesulfonamide etc..
Antistatic additive include but is not limited to alkyl sulphate type anionic antioxidant, quaternary ammonium salt cationic type antistatic additive,
Non-ionic antistatic agent (such as polyoxyethylene sorbitan monostearate) and the both sexes antistatic additive based on glycine betaine etc..
Fire retardant include but is not limited to melamine cyanurate, hydroxide (such as magnesium hydroxide or aluminium hydroxide), ammonium polyphosphate,
Brominated Polystyrene, brominated polyphenylether, brominated polycarbonate, brominated epoxy resin, by any fire retardant based on bromine and three oxygen
Change combination of two antimony composition etc..
[polyamide]
In the polyamide of the production present invention, it is ensured that at least one in 1,5- pentanediamine and aliphatic long carbochain biatomic acid
It is biobased products.
The polyamide of the present invention can be the polyamide of 5X containing polyamide (X >=10), more preferably can also contain
Appointing in polyamide 510, polyamide 511, polyamide 512, polyamide 513, polyamide 514, polyamide 516 and polyamide 518
Anticipate the polyamide of one or more.Hereinafter only illustrate by taking polyamide 510 and polyamide 512 as an example.Remaining type it is poly-
The situation of acid amides is equally treated with polyamide 510 or polyamide 512.
For example, polyamide 510 is at least made up of raw materials for production with 1,5- pentanediamines and decanedioic acid.When polyamide is also containing addition
During agent, the addition P of polyamide 510150% (i.e. 50%≤P of polyamide gross weight should be not less than1≤ 100%), now,
The addition A of additive150% (i.e. 0%≤A of polyamide gross weight should be less than1< is 50%);Can also be to above-mentioned addition
Amount carries out following preferred, the i.e. addition P of polyamide 510170% (i.e. 70%≤P of polyamide gross weight can be not less than1
≤ 100%), and now, the addition A of additive130% (i.e. 0%≤A of polyamide gross weight should be less than1< is 30%).
Again for example, polyamide 512 is at least made up of raw materials for production with 1,5- pentanediamines and SL-AH.When polyamide also
During containing additive, the addition P of polyamide 512250% (i.e. 50%≤P of polyamide gross weight should be not less than2≤ 100%),
Now, the addition A of additive250% (i.e. 0%≤A of polyamide gross weight should be less than2< is 50%);Can also be to upper
Stating addition carries out following preferred, the i.e. addition P of polyamide 5122The 70% (i.e. 70% of polyamide gross weight can be not less than
≤P2≤ 100%), and now, the addition A of additive230% (i.e. 0%≤A of polyamide gross weight should be less than2< is 30%).
Again for example, when polyamide 510, polyamide 512 and additive is contained in polyamide simultaneously, polyamide 510 and polyamides
Addition sum P of amine 512350% (i.e. 50%≤P of polyamide gross weight should be not less than3≤ 100%), and now, additive
Addition A350% (i.e. 0%≤A of polyamide gross weight should be less than3< is 50%);Above-mentioned addition can also be carried out
It is following preferably, i.e. addition sum P of polyamide 512 and polyamide 5123The 70% of polyamide gross weight can be not less than (i.e.
70%≤P3≤ 100%), and now, the addition A of additive330% (i.e. 0%≤A of polyamide gross weight should be less than3<
30%).
[production method of polyamide]
Polyamide (i.e. at least with 1,5- pentanediamines and aliphatic long carbochain biatomic acid as raw materials for production) in the present invention can be with
Made by fusion method or solution thermal polycondensation process.Various technological parameters can adjust according to performance need in preparation process, for example:It is poly-
The concentration and pH value of acid amides saline solution, polymerization temperature, polymerization pressure, polymerization vacuum etc..
In a preferred embodiment of the invention, the production method of polyamide contained in polyamide comprises the steps:
(1) 100 liters of polymeric kettles (K/SY166-2007 types) are used into nitrogen displacement air, quality needed for adding in reactor
Pure water, be subsequently adding a certain amount of 1,5- pentanediamines (can include meet ASTM D6866 standards renewable source it is organic
Carbon), the aliphatic long carbochain biatomic acid (carbon number can be 10~18) of equimolar amounts after stirring, is added, with a small amount of 1,5-
Pentanediamine and aliphatic long carbochain biatomic acid adjust pH value to 7.5~8.9 and (take nylon saline solution and be diluted to 10% detection pH
Value), nylon saline solution (the polyamide salt aqueous solution i.e. mentioned above) is obtained.
(2), in a nitrogen environment, using oil bath heating, in kettle to be polymerized, pressure rises to 0.2~2.0Mpa, starts exhaust, treats
When temperature in the kettle reaches 220~290 DEG C, 0~-1Mpa is evacuated to, keeps 0~60min of the vacuum, corresponding species is obtained
Polyamide.
(3), nitrogen is filled with to 0.4~0.5Mpa of pressure into polymeric kettle, start melting discharging, and granulated using pelleter, into
For polyamide cut into slices, 110 DEG C be dried vacuum drying 24 hours after plastic sealing pack.
Wherein, in step (1), after pH value is adjusted, can also add as the case may be equivalent to fatty clan elder
The sodium hypophosphite of carbochain binary acid and 1,5- pentanediamine gross weights 100-200ppm.
[property of polyamide]
The property of the polyamide of the present invention is as follows:
(1), viscosity number
In the present invention, the viscosity number of polyamide is measured by Ubbelohde viscometer sulphate method, and its step is as follows:Accurately
Dried polyamide sample (such as polyamide 66, polyamide 510 or polyamide 512 etc.) 0.25 ± 0.0002g is weighed,
The 50mL concentrated sulfuric acids (96%) dissolving is added, the flow time t of the concentrated sulfuric acid is measured and recorded in 25 DEG C of constant temperature water baths0With it is poly-
The flow time t of amide resin sample solution.
Viscosity number computing formula is:Viscosity number VN=(t/t0‐1)/C;
T-solution flow time;
t0- solvent flow time;
The concentration (g/mL) of C-polymer.
Understand through test, the polyamide of the present invention can be with the viscosity number of 100~400mL/g in 96% sulfuric acid, also
Can be with the viscosity number of 120~240mL/g in 96% sulfuric acid, it may be preferred to be with 96% sulfuric acid 130~200
The viscosity number of mL/g, viscosity number that can also be more preferably with 135~180mL/g in 96% sulfuric acid.
During polyamide monofilament is prepared, the viscosity number of polyamide should be controlled within the specific limits, if viscosity number is too low,
Then the ropiness of polyamide is poor, may cause in spinneret operation cannot the situation of smooth drawing fiber silk occur;If viscous
Number is too high, then the hypertonia of filament spinning component, and certain impact also can be produced on smooth wire drawing.Meanwhile, viscosity number is to polyamide monofilament
Mechanical strength, the parameter such as bending springback rate or initial modulus will also result in certain impact, therefore, polyamide is glued
Number needs to carry out above-mentioned preferred.
(2), terminal amino group content
In the present invention, the terminal amino group content of polyamide is determined by the following method, and the method comprises the steps:By 1g
Polyamide is cut into slices,
And with the 0.02mol/L hydrochloric acid acid-base titration solution, it is determined that amount H of 0.02mol/L hydrochloric acid used1.Blank uses 0.02mol/L hydrochloric acid
Above-mentioned phenol/alcohol mixed solvent is titrated, and determines amount H of 0.02mol/L hydrochloric acid2.By H1And H2Between difference, calculate every
Terminal amino group content in 1 ton of polyamide sample.
Understand through test, the terminal amino group content of the polyamide of the present invention can be 5~100mol/ton, can also for 10~
70mol/ton, can also be preferably 20~60mol/ton.
In the course of the polymerization process, due to the restriction of the equilibrium constant, terminal amino group content is difficult to be reduced to below 10mol/ton, while necessarily
Terminal amino group content be conducive to improving the resistance to ag(e)ing of polyamide and make polyamide and additive that there is preferable active force, from
And contribute to the lifting of polyamide overall performance, therefore, the terminal amino group content of polyamide is carried out above-mentioned preferred.
<Polyamide monofilament>
The raw materials for production of the polyamide monofilament of the present invention at least contain above-mentioned polyamide.However, as the case may be, gather
Can also be containing other composition polymer and/or auxiliary agent in the raw materials for production of acid amides monofilament.
[other composition polymer]
In the present invention, other composition polymer are except by the polyamides that 1,5- pentanediamines are outer and aliphatic long carbochain biatomic acid is prepared into
Other compounds outside amine.
(1), other composition polymer can be containing the construction unit derived from following component:Aliphatic carboxylic acid (as oxalic acid, third
Diacid, butanedioic acid, glutaric acid, pimelic acid, suberic acid, azelaic acid etc.), alicyclic dicarboxylic acid (such as cyclohexyl dicarboxylic acid etc.) or
Aromatic dicarboxylic acid is (such as terephthalic acid (TPA), M-phthalic acid, naphthalenedicarboxylic acid, diphenyldicarboxylic acid, anthracene dicarboxylic acids, luxuriant and rich with fragrance dicarboxyl
Acid, diphenyl ether dicarboxylic acids, diphenoxyethanedicarboxylic acid, diphenylethane dicarboxylic acids, 1,4 cyclohexane dicarboxylic acid, 5- sodium sulfo groups
M-phthalic acid, 5- 4-butyl-phosphonium M-phthalic acids etc.) etc..
(2), other composition polymer can be containing the construction unit derived from following component:Aliphatic diamine (as ethylenediamine,
1,3- diaminopropanes, 1,4- diaminobutanes, 1,6- diamino hexanes, 1,7- diaminoheptanes, 1,8- diamino-octanes, 1,9-
Diamino nonane, 1,10- diamino decanes, 1,11- diamino undecanes, 1,12- diamino dodecanes, 1,13- diaminourea tridecanes,
The 1,14- diaminourea tetradecanes, 1,15- diaminourea pentadecanes, 1,16- diaminourea hexadecanes, 1,17- diaminourea heptadecanes, 1,18- diaminos
Base octadecane, 1,19- diaminourea nonadecanes, 1,20- diaminourea eicosane or 2- methyl isophthalic acids, 5- pentanediamines etc.), alicyclic diamine (such as
Cyclohexanediamine or double-(4- Aminohexyls) methane etc.) or aromatic diamine (such as benzene dimethylamine etc.) etc..
(3), other composition polymer can be containing the construction unit derived from following component:Aromatic series, aliphatic or alicyclic
Diol compound is (such as ethylene glycol, propane diols, butanediol, pentanediol, hexylene glycol, 1,4- cyclohexanedimethanols, neopentyl glycol, hydrogen
Double (4- hydroxy phenyls) propane of quinone, resorcinol, dihydroxybiphenyl, naphthalene glycol, anthracene glycol, luxuriant and rich with fragrance glycol, 2,2-, 4,4 '-two
Hydroxy diphenyl ether or bisphenol S etc.) etc..
(4), other composition polymer can be containing the construction unit derived from following component:Aromatic series with hydroxyl and carboxylic acid
Compound, aliphatic compound or cycloaliphatic hydroxyl group carboxylic acid compound etc..Wherein, cycloaliphatic hydroxyl group carboxylic acid includes but is not limited to breast
Acid, 3- hydroxy propionates, 3-hydroxybutyrate ester, 3-hydroxybutyrate ester-valerate, hydroxybenzoic acid, hydroxyl naphthalene-carboxylic acid, hydroxyl
Anthracene carboxylic acid, hydroxyl phenanthrene carboxylic acid and (hydroxy phenyl) vinyl carboxylic acid etc..
(5), other composition polymer can be containing the construction unit derived from following component:Amino acid (as 6-aminocaprolc acid,
11- amino undecanoic acids, 12 amino dodecanoic acid or PAMBA etc.) or lactams (as epsilon-caprolactams or ε-
Lauric lactam etc.) etc..
(6), other composition polymer can for can with 1,5- pentanediamines and the comonomer of aliphatic long carbochain biatomic acid copolymerization,
The comonomer include but is not limited to amino acid, lactams, aromatic dicarboxylic acid, aliphatic dicarboxylic acid, alicyclic dicarboxylic acid,
Aromatic diol, aliphatic diol, alicyclic diol, aromatic diamine, aliphatic diamine, alicyclic diamine, aromatic series hydroxyl
Yl carboxylic acid, aliphatic hydroxyl carboxylic acid, cycloaliphatic hydroxyl group carboxylic acid and the respective derivative of above-mentioned comonomer.Wherein, it is above-mentioned common
The respective derivative of polycondensation monomer includes the product of above-mentioned any two kinds of comonomers reaction, for example, one of a molecule diamines
Product of one carboxyl reaction of amino and a molecule dicarboxylic acids into salt.
[property of polyamide monofilament]
The property of the polyamide monofilament of the present invention is as described below:
(1), filament diameter
The assay method of the polyamide monofilament in the present invention is:Average after detecting at 10 points with slide measure.
The diameter of the polyamide monofilament in the present invention can be 0.1~3.0mm.The diameter of polyamide monofilament is had with its application
Close, bigger its intensity of diameter is also bigger.When polyamide monofilament is used as tooth brush monofilament, its diameter can be 0.15~0.35mm;When
When polyamide monofilament is used as netting twine, its diameter can be 0.1~1.0mm;When polyamide monofilament is used as silkworm gut, its diameter
Can be 0.15~3.0mm.
(2), fracture strength
The fracture strength of the polyamide monofilament in the present invention presses GB/T21032-2007 methods measure.
The fracture strength of the polyamide monofilament in the present invention is >=4.5N, preferably >=8N.Using the difference in field, it is right to determine
The difference of the requirement of the fracture strength of polyamide monofilament.Can pass through to adjust the technological parameters such as the viscosity number and draw ratio of polyamide
To adjust jointly the fracture strength of polyamide monofilament.Viscosity number and/or draw ratio are bigger, and fracture strength is bigger.
(3), elongation at break
The elongation at break of the polyamide monofilament in the present invention presses GB/T21032-2007 methods measure.
The elongation at break of the polyamide monofilament in the present invention can be 10~63%, can also be preferably 18~55%.
(4), initial modulus
Initial modulus is the common counter in monofilament detection, which represent the pliability of silk.At the beginning of polyamide monofilament in the present invention
Beginning modulus is pressed GB/T21032-2007 methods and determines stress strain curve, and it is initial modulus to take modulus of the polyamide monofilament when extending 1%.
The initial modulus of the polyamide monofilament of the present invention is preferably 1400~4200MPa, can also be more preferably 2000~
3800MPa, can also be more preferably 2600~3500MPa.
In research process, inventor is surprised to find that:If with odd numbers of carbon atoms monomer (such as 1,5- pentanediamines) as raw materials for production system
Standby Long Carbon Chain Polyamide monofilament, then the initial modulus of the Long Carbon Chain Polyamide monofilament significantly lower than with traditional even-numbered carbon atom monomer be
Polyamide monofilament obtained in raw materials for production, this is likely due to the introducing of odd numbers of carbon atoms monomer so that amido link cannot be completely formed
Intermolecular hydrogen bonding, causes soft segment elongated.This is found to be and prepares super soft polyamide monofilament there is provided possibility.If while coordinating
The parameters such as the draw ratio of viscosity number and drafting process of polyamide are adjusted, the introductory die of the polyamide monofilament can be further reduced
Amount properly increases its initial modulus, such that it is able to prepare the polyamide with different initial modulus according to specific needs respectively
Monofilament, provides possibility for its application in different field.In the range of application of brush filament, viscosity number and/or draw ratio are lower, just
Beginning modulus is lower.
(5), bending springback rate
Bending springback rate is very important index in fields such as brush filaments, embodies the lodging resistance of brush filament.In general, curved
Bent rebound degree is higher, and service life is longer, and quality is better.
The bending springback rate of the polyamide monofilament in the present invention is measured by the following method, and the method comprises the steps:At one piece
On metallic plate, the through hole of three a diameter of 1.5mm is made a call to, by the soft blunt of three polyamide monofilaments from polyamide monofilament
Between advanced it in three holes respectively, elbow part is concordant with the opposite side of metallic plate, then puts the 2min into 50 DEG C of water, then puts
Enter in 20 DEG C of water after 0.5min, polyamide monofilament is taken out from through hole, recovers 15min in being put into 20 DEG C of water, after taking-up
Measurement table angle, is bent rebound degree.In the same manner, be made up of polyamide monofilament any multifilament (as tooth brush monofilament, shoe brush silk or
Cleaning brush filament etc.) bending springback rate can determine in aforementioned manners.
The bending springback rate of the polyamide monofilament in the present invention can be preferably >=50%, can also be more preferably >=60%, also
Can still more preferably be >=65%.
In spinning process, inventor is surprised to find that:Under similar conditions, using the poly- of 5X containing polyamide (X >=10)
The bending springback rate of the polyamide monofilament obtained by amide resin is higher than the polyamide using X containing polyamide 6 (X >=10)
Obtained polyamide monofilament, this is that the theoretical institute of traditional chain length is unaccountable.Inventor thinks:This phenomenon Producing reason
After possibly odd numbers of carbon atoms monomer (such as 1,5- pentanediamines) is introduced as raw materials for production, amido link half forms intermolecular hydrogen bonding,
The soft point of so amido link can obtain the support of alkane segment, and then increase its bending springback rate.
[preparation method of polyamide monofilament]
The preparation method of the polyamide monofilament of the present invention comprises the steps:
(1), above-mentioned polyamide is dried, and filament is obtained through spinneret operation;
(2) above-mentioned filament is sequentially passed through into cooling shaping, drafting process and winding sizing, polyamide monofilament is obtained.
Wherein, in step (1), spinneret operation includes:Dried polyamide is cut into slices, gained section is connected
In continuous feeding single-screw extrusion machine, then heating, melting and filament spinning component is sent into after extruding, high pressure spinneret is forming above-mentioned fibre
Dimension silk.
In above-mentioned spinneret operation, the temperature of single screw extrusion machine zonal control vertically, area's heating-up temperature is 220~
270 DEG C, two area's heating-up temperatures be 225~310 DEG C, three-zone heating temperature be 230~310 DEG C, four area's heating-up temperatures be 240~
300 DEG C, five area's heating-up temperatures are 240~290 DEG C, and six area's heating-up temperatures are 230~290 DEG C.The selection of the temperature range in each region
Be according to polyamide section melting, mixing, mobility situations such as come comprehensive regulation.If temperature is too low, may cause
Plastifying fusion is uneven, so that spinnability is deteriorated, if temperature is too high, can produce the side reactions such as decomposition, same to affect poly-
The performance of the spinnability and polyamide monofilament of amide resin.
, at 230~290 DEG C, the temperature is according to into silk situation and supply pump pressure for the temperature general control of the spinning manifold of filament spinning component
Adjust, the pressure rise of filament spinning component, or even damage equipment if temperature is too low, can be caused, form head silk, if temperature mistake
Height, then easily cause degraded, not into silk the problems such as.
On the spinneret of filament spinning component, the cross sectional shape of the polyamide monofilament that the shape in the hole of spinning head is manufactured as needed is selected.This
Invention preferably 44 hole spinnerets, discharge the polyamide monofilament with circular section shape with uniform.However, it is also possible to according to reality
Situation is adjusted.
In step (2), during cooling shaping, the solidification method cooling that the solidification method or cooling air of cold water is usually used is spun
Into filament, the preferably solidification method of cold water.In the present invention, make to be spun into filament and fall into cooling shaping in 33 DEG C of water-baths.
In step (2), drafting process includes:The filament after cooling shaping is taken, and nearly boiling water bath is entered (about Jing after one drawing-off
85 DEG C) after carry out two road drawing-offs, the control of twice draw ratio is 2~7.Twice draw ratio is second drawing-off and first drawing-off
Ratio.
Through substantial amounts of experiment, inventor is it was unexpectedly observed that draw ratio has very big shadow for the initial modulus of polyamide monofilament
Ring, when draw ratio is relatively low, initial modulus is relatively low, after draw ratio is improved, initial modulus also occurs different degrees of raising, the parameter
Contribute to adjust polyamide monofilament initial modulus, so as to obtain can use under various circumstances with different initial modulus
Polyamide monofilament.
In step (2), winding sizing includes:The silk formed through drafting process is wound in square circle, is shifted after full volume
Carry out thermal finalization 0.5 hour into 110 DEG C of steam coppers, be finally transferred in 50 DEG C of drying rooms and be dried, obtain polyamide monofilament (into
Product).The heat setting temperature and time can be adjusted as the case may be.
Below in conjunction with preparation example, embodiment and comparative example, the present invention is further illustrated.
Preparation example one (polyamide 510)
This preparation example provides a kind of preparation method of polyamide 510, and which comprises the steps:
(1) 100 liters of polymeric kettles (K/SY166-2007 types) are used into nitrogen displacement air, 30kg pure water are added in reactor,
10.06kg (98.5mol) 1,5- pentanediamines (organic carbon comprising the renewable source for meeting ASTM D6866 standards) are subsequently adding,
After stirring, 19.93kg (98.5mol) decanedioic acid is added, pH value is adjusted to 8.43 with a small amount of 1,5- pentanediamines and decanedioic acid
(take nylon saline solution and be diluted to 10% detection pH value), is obtained nylon saline solution;
(2), in a nitrogen environment, using oil bath heating, oil bath temperature is progressively risen to 280 DEG C, pressure liter in kettle to be polymerized
To 1.73Mpa, start exhaust, when temperature in the kettle reaches 265 DEG C, be evacuated to -0.06Mpa, keep vacuum 20min,
Prepared polyamide 510;
(3), nitrogen is filled with to pressure 0.4Mpa into polymeric kettle, start melting discharging, and granulated using pelleter, 110 DEG C
It is dried plastic sealing pack after being vacuum dried 24 hours.
Preparation example two (polyamide 510)
This preparation example provides a kind of preparation method of polyamide 510, and which comprises the steps:
(1) 100 liters of polymeric kettles (K/SY166-2007 types) are used into nitrogen displacement air, in reactor, adds 12.8kg pure
Water, is subsequently adding 10.06kg (98.5mol) 1,5- pentanediamines (comprising having for the renewable source for meeting ASTM D6866 standards
Machine carbon), after stirring, 19.93kg (98.5mol) decanedioic acid is added, pH value is adjusted with a small amount of 1,5- pentanediamines and decanedioic acid
To 8.20 (take nylon saline solution and be diluted to 10% detection pH value), nylon saline solution is obtained;
(2), in a nitrogen environment, using oil bath heating, oil bath temperature is progressively risen to 280 DEG C, pressure liter in kettle to be polymerized
To 1.0Mpa, start exhaust, when temperature in the kettle reaches 265 DEG C, be evacuated to -0.055Mpa, keep vacuum 20min,
Prepared polyamide 510;
(3), nitrogen is filled with to pressure 0.4Mpa into polymeric kettle, start melting discharging, and granulated using pelleter, 110 DEG C
It is dried plastic sealing pack after being vacuum dried 24 hours.
Preparation example three (polyamide 510)
This preparation example provides a kind of preparation method of polyamide 510, and which comprises the steps:
(1) 100 liters of polymeric kettles (K/SY166-2007 types) are used into nitrogen displacement air, in reactor, adds 12.8kg pure
Water, is subsequently adding 10.06kg (98.5mol) 1,5- pentanediamines (comprising having for the renewable source for meeting ASTM D6866 standards
Machine carbon), after stirring, 19.93kg (98.5mol) decanedioic acid is added, pH value is adjusted with a small amount of 1,5- pentanediamines and decanedioic acid
To 8.22 (take nylon saline solution and be diluted to 10% detection pH value), nylon saline solution is obtained;
(2), in a nitrogen environment, using oil bath heating, oil bath temperature is progressively risen to 280 DEG C, pressure liter in kettle to be polymerized
To 1.0Mpa, start exhaust, when temperature in the kettle reaches 265 DEG C, be evacuated to -0.065Mpa, keep vacuum 20min,
Prepared polyamide 510;
(3), nitrogen is filled with to pressure 0.4Mpa into polymeric kettle, start melting discharging, and granulated using pelleter, 110 DEG C
It is dried plastic sealing pack after being vacuum dried 24 hours.
Preparation example four (polyamide 510)
This preparation example provides a kind of preparation method of polyamide 510, and which comprises the steps:
(1) 100 liters of polymeric kettles (K/SY166-2007 types) are used into nitrogen displacement air, in reactor, adds 12.8kg pure
Water, is subsequently adding 10.06kg (98.5mol) 1,5- pentanediamines (comprising having for the renewable source for meeting ASTM D6866 standards
Machine carbon), after stirring, 19.93kg (98.5mol) decanedioic acid is added, pH value is adjusted with a small amount of 1,5- pentanediamines and decanedioic acid
To 8.5 (take nylon saline solution and be diluted to 10% detection pH value), add equivalent to binary acid (decanedioic acid) and diamine (1,5-
Pentanediamine) gross weight 200ppm sodium hypophosphite, nylon saline solution is obtained;
(2), in a nitrogen environment, using oil bath heating, oil bath temperature is progressively risen to 288 DEG C, pressure liter in kettle to be polymerized
To 1.2Mpa, start exhaust, when temperature in the kettle reaches 268 DEG C, be evacuated to -0.07Mpa, keep vacuum 25min,
Prepared polyamide 510;
(3), nitrogen is filled with to pressure 0.5Mpa into polymeric kettle, start melting discharging, and granulated using pelleter, 110 DEG C
It is dried plastic sealing pack after being vacuum dried 24 hours.
Preparation example five (polyamide 511)
This preparation example provides a kind of preparation method of polyamide 511, and which comprises the steps:
(1) 100 liters of polymeric kettles (K/SY166-2007 types) are used into nitrogen displacement air, in reactor, adds 12.8kg pure
Water, is subsequently adding 9.63kg (94.2mol) 1,5- pentanediamines (comprising the organic of the renewable source for meeting ASTM D6866 standards
Carbon), after stirring, 20.37kg (94.2mol) DC11 is added, will with a small amount of 1,5- pentanediamines and DC11
PH value is adjusted to 8.31 (take nylon saline solution and be diluted to 10% detection pH value), is added equivalent to binary acid (11 carbon two
First acid) and diamine (1,5- pentanediamine) gross weight 100ppm sodium hypophosphite, prepared nylon saline solution;
(2), in a nitrogen environment, using oil bath heating, oil bath temperature is progressively risen to 280 DEG C, pressure liter in kettle to be polymerized
To 1.73Mpa, start exhaust, when temperature in the kettle reaches 265 DEG C, be evacuated to -0.05Mpa, keep vacuum 20min,
Prepared polyamide 511;
(3), nitrogen is filled with to pressure 0.4Mpa into polymeric kettle, start melting discharging, and granulated using pelleter, 110 DEG C
It is dried plastic sealing pack after being vacuum dried 24 hours.
Preparation example six (polyamide 512)
In the present embodiment, except the binary acid adjusted in preparation example five is SL-AH, and adjusts its addition and be
20.78kg (90.2mol), the addition for adjusting 1,5- pentanediamines are 9.22kg (90.2mol), adjust PH and are 8.46 and are not added with
Outside sodium hypophosphite, remaining step is identical with preparation example five, comprises the following steps that:
This preparation example provides a kind of preparation method of polyamide 512, and which comprises the steps:
(1) 100 liters of polymeric kettles (K/SY166-2007 types) are used into nitrogen displacement air, 12.8kg pure water are added in reactor,
9.22kg (90.2mol) 1,5- pentanediamines (organic carbon comprising the renewable source for meeting ASTM D6866 standards) are subsequently adding,
After stirring, 20.78kg (90.2mol) SL-AH is added, pH value is adjusted with a small amount of 1,5- pentanediamines and SL-AH
Save to 8.46 (take nylon saline solution and be diluted to 10% detection pH value), be added without sodium hypophosphite, nylon saline solution is obtained;
(2), in a nitrogen environment, using oil bath heating, oil bath temperature is progressively risen to 280 DEG C, pressure liter in kettle to be polymerized
To 1.73Mpa, start exhaust, when temperature in the kettle reaches 265 DEG C, be evacuated to -0.05Mpa, keep vacuum 20min,
Prepared polyamide 512.
(3), nitrogen is filled with to pressure 0.4Mpa into polymeric kettle, start melting discharging, and granulated using pelleter, 110 DEG C
It is dried plastic sealing pack after being vacuum dried 24 hours.
Preparation example seven (polyamide 513)
In the present embodiment, except the binary acid adjusted in preparation example five is tridecanyldicarboxylic acid, and adjusts its addition and be
21.15kg (86.6mol), the addition for adjusting 1,5- pentanediamines are 8.85kg (86.6mol), adjust PH and are 8.44 and take out true
Empty is that remaining step is identical with preparation example five, comprises the following steps that outside -0.06MPa:
(1) 100 liters of polymeric kettles (K/SY166-2007 types) are used into nitrogen displacement air, in reactor, adds 12.8kg pure
Water, is subsequently adding 8.85kg (86.6mol) 1,5- pentanediamines (comprising the organic of the renewable source for meeting ASTM D6866 standards
Carbon), after stirring, 21.15kg (86.6mol) tridecanyldicarboxylic acid is added, will with a small amount of 1,5- pentanediamines and tridecanyldicarboxylic acid
PH value is adjusted to 8.44 (take nylon saline solution and be diluted to 10% detection pH value), is added equivalent to binary acid (13 carbon two
First acid) and diamine (1,5- pentanediamine) gross weight 100ppm sodium hypophosphite, prepared nylon saline solution;
(2), in a nitrogen environment, using oil bath heating, oil bath temperature is progressively risen to 280 DEG C, pressure liter in kettle to be polymerized
To 1.73Mpa, start exhaust, when temperature in the kettle reaches 265 DEG C, be evacuated to -0.06Mpa, keep vacuum 20min,
Prepared polyamide 513;
(3), nitrogen is filled with to pressure 0.4Mpa into polymeric kettle, start melting discharging, and granulated using pelleter, 110 DEG C
It is dried plastic sealing pack after being vacuum dried 24 hours.
Preparation example eight (polyamide 514)
In the present embodiment, except the binary acid adjusted in preparation example five is DC14, and adjusts its addition and be
21.50kg (83.2mol), adjust 1,5- pentanediamines addition be 8.50kg (83.2mol), adjustment PH be 8.58 outside, remaining
Step is identical with preparation example seven, comprises the following steps that:
(1) 100 liters of polymeric kettles (K/SY166-2007 types) are used into nitrogen displacement air, in reactor, adds 12.8kg pure
Water, is subsequently adding 8.05kg (83.2mol) 1,5- pentanediamines (comprising the organic of the renewable source for meeting ASTM D6866 standards
Carbon), after stirring, 21.15kg (83.2mol) DC14 is added, will with a small amount of 1,5- pentanediamines and DC14
PH value is adjusted to 8.58 (take nylon saline solution and be diluted to 10% detection pH value), is added equivalent to binary acid (14 carbon two
First acid) and diamine (1,5- pentanediamine) gross weight 100ppm sodium hypophosphite, prepared nylon saline solution;
(2), in a nitrogen environment, using oil bath heating, oil bath temperature is progressively risen to 280 DEG C, pressure liter in kettle to be polymerized
To 1.73Mpa, start exhaust, when temperature in the kettle reaches 265 DEG C, be evacuated to -0.06Mpa, keep vacuum 20min,
Prepared polyamide 514;
(3), nitrogen is filled with to pressure 0.4Mpa into polymeric kettle, start melting discharging, and granulated using pelleter, 110 DEG C
It is dried plastic sealing pack after being vacuum dried 24 hours.
Preparation example nine (polyamide 516)
In the present embodiment, except the binary acid adjusted in preparation example seven is 16-dicarboxylic acid, and adjusts its addition and be
22.11kg (77.2mol), adjust 1,5- pentanediamines addition be 7.89kg (77.2mol), adjustment PH be 8.62 outside, remaining
Step is identical with preparation example seven, comprises the following steps that:
(1) 100 liters of polymeric kettles (K/SY166-2007 types) are used into nitrogen displacement air, in reactor, adds 12.8kg pure
Water, is subsequently adding 7.89kg (83.2mol) 1,5- pentanediamines (comprising the organic of the renewable source for meeting ASTM D6866 standards
Carbon), after stirring, 22.11kg (77.2mol) 16-dicarboxylic acid is added, will with a small amount of 1,5- pentanediamines and 16-dicarboxylic acid
PH value is adjusted to 8.62 (take nylon saline solution and be diluted to 10% detection pH value), is added equivalent to binary acid (16 carbon two
First acid) and diamine (1,5- pentanediamine) gross weight 100ppm sodium hypophosphite, prepared nylon saline solution;
(2), in a nitrogen environment, using oil bath heating, oil bath temperature is progressively risen to 280 DEG C, pressure liter in kettle to be polymerized
To 1.73Mpa, start exhaust, when temperature in the kettle reaches 265 DEG C, be evacuated to -0.06Mpa, keep vacuum 20min,
Prepared polyamide 516;
(3), nitrogen is filled with to pressure 0.4Mpa into polymeric kettle, start melting discharging, and granulated using pelleter, 110 DEG C
It is dried plastic sealing pack after being vacuum dried 24 hours.
Preparation example ten (polyamide 518)
In the present embodiment, except the binary acid adjusted in preparation example seven is DC18, and adjusts its addition and be
22.64kg (72.0mol), adjust 1,5- pentanediamines addition be 7.36kg (72.0mol), adjustment PH be 8.59 outside, remaining
Step is identical with preparation example seven, comprises the following steps that:
(1) 100 liters of polymeric kettles (K/SY166-2007 types) are used into nitrogen displacement air, in reactor, adds 12.8kg pure
Water, is subsequently adding 7.36kg (72.0mol) 1,5- pentanediamines (comprising the organic of the renewable source for meeting ASTM D6866 standards
Carbon), after stirring, 22.64kg (72.0mol) DC18 is added, will with a small amount of 1,5- pentanediamines and DC18
PH value is adjusted to 8.59 (take nylon saline solution and be diluted to 10% detection pH value), is added equivalent to binary acid (18 carbon two
First acid) and diamine (1,5- pentanediamine) gross weight 100ppm sodium hypophosphite, prepared nylon saline solution.
(2), in a nitrogen environment, using oil bath heating, oil bath temperature is progressively risen to 280 DEG C, pressure liter in kettle to be polymerized
To 1.73Mpa, start exhaust, when temperature in the kettle reaches 265 DEG C, be evacuated to -0.06Mpa, keep vacuum 20min,
Prepared polyamide 518.
(3), nitrogen is filled with to pressure 0.4Mpa into polymeric kettle, start melting discharging, and granulated using pelleter, 110 DEG C
It is dried plastic sealing pack after being vacuum dried 24 hours.
Compare preparation example one (polyamide 66)
This compares preparation example there is provided a kind of preparation method of polyamide 66, and which comprises the steps:
(1) 100 liters of polymeric kettles (K/SY166-2007 types) are used into nitrogen displacement air, 30kg pure water are added in reactor,
13.28kg (114.3mol) hexamethylene diamine (organic carbon comprising the renewable source for meeting ASTM D6866 standards) is subsequently adding,
After stirring, the own binary acid of 16.72kg (114.3mol) is added, pH value is adjusted to 7.83 with a small amount of hexamethylene diamine and adipic acid and (is taken
Nylon saline solution is diluted to 10% detection pH value), nylon saline solution is obtained;
(2), in a nitrogen environment, using oil bath heating, oil bath temperature is progressively risen to 298 DEG C, pressure liter in kettle to be polymerized
To 1.73Mpa, start exhaust, when temperature in the kettle reaches 275 DEG C, be evacuated to -0.04Mpa, keep vacuum 20min,
Prepared polyamide 66;
(3), nitrogen is filled with to pressure 0.4Mpa into polymeric kettle, start melting discharging, and granulated using pelleter, 110 DEG C
It is dried plastic sealing pack after being vacuum dried 24 hours.
Compare preparation example two (polyamide 612)
This compares preparation example there is provided a kind of preparation method of polyamide 612, and which comprises the steps:
(1) 100 liters of polymeric kettles (K/SY166-2007 types) are used into nitrogen displacement air, 45kg pure water are added in reactor,
10.06kg (86.5mol) hexamethylene diamine (organic carbon comprising the renewable source for meeting ASTM D6866 standards) is subsequently adding,
After stirring, 19.93kg (86.5.5mol) SL-AH is added, pH value is adjusted with a small amount of hexamethylene diamine and SL-AH
Save to 7.99 (take nylon saline solution and be diluted to 10% detection pH value), nylon saline solution is obtained.
(2), in a nitrogen environment, using oil bath heating, oil bath temperature is progressively risen to 280 DEG C, pressure liter in kettle to be polymerized
To 1.73Mpa, start exhaust, when temperature in the kettle reaches 265 DEG C, be evacuated to -0.05Mpa, keep vacuum 20min,
Prepared polyamide 612.
(3), nitrogen is filled with to pressure 0.4Mpa into polymeric kettle, start melting discharging, and granulated using pelleter, 110 DEG C
It is dried plastic sealing pack after being vacuum dried 24 hours.
Preparation example one to preparation example ten and compare preparation example one and compare preparation example two preparation method each parameter such as table 1 below with
Shown in table 2 below.The viscosity number and terminal amino group content of the polyamide obtained by preparation example one to preparation example ten is as shown in table 3.
Table 1 is preparation example one to preparation example ten and compares preparation example one and the addition scale for comparing each component in preparation example two
Table 2 is preparation example one to preparation example ten and the process parameter table for comparing preparation example one with the preparation method for comparing preparation example two
Table 3 is preparation example one to preparation example ten and the viscosity number for comparing preparation example one with the polyamide compared obtained by preparation example two
With the numerical tabular of terminal amino group content
Species |
Prepare product |
Viscosity number (mL/g) |
Terminal amino group content (mol/ton) |
Preparation example one |
Polyamide 510 |
137.1 |
46.5 |
Preparation example two |
Polyamide 510 |
149.3 |
49.6 |
Preparation example three |
Polyamide 510 |
167.2 |
42.8 |
Preparation example four |
Polyamide 510 |
190.1 |
33.6 |
Preparation example five |
Polyamide 511 |
142.3 |
35.7 |
Preparation example six |
Polyamide 512 |
135.2 |
45.1 |
Preparation example seven |
Polyamide 513 |
136.4 |
41 |
Preparation example eight |
Polyamide 514 |
141.6 |
38.5 |
Preparation example nine |
Polyamide 516 |
138.7 |
42.6 |
Preparation example ten |
Polyamide 518 |
136.7 |
41.8 |
Compare preparation example one |
Polyamide 66 |
142.1 |
42.1 |
Compare preparation example two |
Polyamide 612 |
140.6 |
44.3 |