CN106554569A - A kind of random copolymer of propylene for super soft non-woven fabrics and preparation method thereof - Google Patents

A kind of random copolymer of propylene for super soft non-woven fabrics and preparation method thereof Download PDF

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CN106554569A
CN106554569A CN201510618701.6A CN201510618701A CN106554569A CN 106554569 A CN106554569 A CN 106554569A CN 201510618701 A CN201510618701 A CN 201510618701A CN 106554569 A CN106554569 A CN 106554569A
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propylene
random copolymer
woven fabrics
super soft
soft non
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CN106554569B (en
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林龙
徐振明
傅勇
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China Petroleum and Chemical Corp
Sinopec Yangzi Petrochemical Co Ltd
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China Petroleum and Chemical Corp
Sinopec Yangzi Petrochemical Co Ltd
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F210/00Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F210/04Monomers containing three or four carbon atoms
    • C08F210/06Propene
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/42Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
    • C08F4/44Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
    • C08F4/60Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
    • C08F4/62Refractory metals or compounds thereof
    • C08F4/64Titanium, zirconium, hafnium or compounds thereof
    • C08F4/646Catalysts comprising at least two different metals, in metallic form or as compounds thereof, in addition to the component covered by group C08F4/64
    • C08F4/6465Catalysts comprising at least two different metals, in metallic form or as compounds thereof, in addition to the component covered by group C08F4/64 containing silicium
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098Metal salts of carboxylic acids
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/13Phenols; Phenolates
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/13Phenols; Phenolates
    • C08K5/134Phenols containing ester groups
    • C08K5/1345Carboxylic esters of phenolcarboxylic acids
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/524Esters of phosphorous acids, e.g. of H3PO3
    • C08K5/526Esters of phosphorous acids, e.g. of H3PO3 with hydroxyaryl compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
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Abstract

The present invention relates to a kind of preparation method of the random copolymer of propylene for super soft non-woven fabrics, comprises the steps:Polypropylene random copolymer is added in double screw extruder together with antioxidant 1010, irgasfos 168, antioxidant DHT, stabilizer, slipping agent, peroxide and is granulated, the random copolymer of propylene for obtaining.The present invention adopts polypropylene Innovene polymerization techniques, by controlling ethene addition, added hydrogen, determine catalyst charge, Al/Mg ratios, Al/Si than Optimal Control value, it is 201.0~300.0g/10min to realize melt index, and ethylene contents are the industrialized production of 3.3~4.0% random copolymer of propylene.Obtained random copolymer of propylene has excellent physical and mechanical properties, spinning properties, is particularly suited for super soft non-woven fabrics.

Description

A kind of random copolymer of propylene for super soft non-woven fabrics and preparation method thereof
Technical field
The present invention relates to cast film field, and in particular to a kind of random copolymer of propylene for super soft non-woven fabrics Preparation method.
Background technology
The market capacity of domestic polypropylene non-woven fabric is very big, at present, high-end polypropylene (PP) fiber (as fine-denier, Super fine denier and melt spraying non-woven fabrics etc.) the resin dedicated overwhelming majority needs import, the main trade mark to have Hyosung Corporation of Korea The PP185 of S905, great Lin company, HP462S of 3155 and company of Basel of Exxon companies of the U.S. etc.. These imported raw materials are mainly for the production of exported product, and the higher hygienic protection articles for use of quality requirements and medical treatment Amenities etc..
The production of domestic spinning PP Pipe Compound (random copolymer of propylene) at present is mainly produced using edman degradation Edman, production During generally need to add peroxide, and peroxide can produce the material with stink in decomposable process, Peculiar Smell is brought to product;Simultaneously because the wider distribution of molecular weight, melt flow rate (MFR) scope distribution width, It is larger with import material gap, cause performance difference larger, which is affected in the application of high-end market.
For soft polypropylene non-woven fabrics, 30% or so acrylic is generally blended both at home and abroad using HOPP Producing, (Vistamaxx as increased Exxonmobil productions) is mainly used in amenities to elastomer, into This is costly.
The content of the invention
Present invention aim to address the deficiencies in the prior art, there is provided a kind of propylene random for super soft non-woven fabrics Copolymer, which is avoided that the Peculiar Smell that the addition of peroxide brings, and good spinnability, Jing melt spinnings Resulting polypropylene fibre has soft feel and excellent mechanical strength afterwards.
The concrete technical scheme of the present invention is as follows:
A kind of random copolymer of propylene for super soft non-woven fabrics, which is prepared from by the raw material of following weight portion: 1000 parts of random polypropylenes, 0.4~1.0 part of antioxidant 1010,0.4~1.0 part of irgasfos 168,0.4~0.8 part Antioxidant BHT, 0.5~1.5 part of stabilizer, 0.5~1.5 part of slipping agent;
The preparation method of the random polypropylene is as follows:By the way of two horizontal type agitated bed reactor series connection, With Ziegler-Natta catalyst as major catalyst, triethyl aluminum is co-catalyst, diisobutyl methoxy silane For external electron donor, propylene is raw material, enters the first horizontal type agitated bed reactor, while being passed through second after prepolymerization Alkene and H2, random polypropylene after polymerisation, is obtained;Wherein, in the first horizontal type agitated bed reactor, ethene: The mol ratio of propylene is 0.015~0.018:1, hydrogen is 0.02~0.03 with the mol ratio of propylene:1, second crouches In formula agitated bed reactor, ethene is 0.015~0.018 with the mol ratio of propylene:1, hydrogen and propylene mole Than for 0.2~0.3:1.
Further, the random copolymer of propylene for super soft non-woven fabrics, is prepared by the raw material of following weight portion Form:1000 parts of random polypropylenes, 0.4~0.6 part of antioxidant 1010,0.6~0.9 part of irgasfos 168,0.4~0.5 Part antioxidant BHT, 0.6~0.8 part of stabilizer, 0.5~0.8 part of slipping agent.
Further, the prepolymerized reaction temperature is 10~13 DEG C, and the reaction time is 1~10min.
Further, in the first horizontal type agitated bed reactor and the second horizontal type agitated bed reactor, the temperature of polymerisation Degree is 70~80 DEG C.
Further, the dosage of the Ziegler-Natta catalyst, triethyl aluminum and diisobutyl methoxy silane Meet Al/Mg (mol/mol)=10~14:1, Al/Si (mol/mol)=9:1.
Further, the stabilizer is calcium stearate or zinc stearate, can be made in high temperature screw rod granulation process not Easily there is degraded.
Further, the slipping agent is erucyl amide or oleamide, can reduce the surface tension of film article, Be conducive to improving film feel.
The Ziegler-Natta catalyst is selected from the CD/CDI catalyst of Amoco companies, Beijing chemical industry and grinds Study carefully NG/NA catalyst, Beijing one kind up in the SAL catalyst of catalyst Co. difficult to understand of institute.
In the present invention, the antioxidant 1010 chemical name is four [B- (3,5- di-tert-butyl-hydroxy phenyl) third Acid] pentaerythrite, the irgasfos 168 chemical name is three (2,4- di-tert-butyl phenyl) phosphite, described Antioxidant BHT chemical name is DBPC 2,6 ditertiary butyl p cresol.
Preparation method of the present invention for the random copolymer of propylene of super soft non-woven fabrics:By random polypropylene, antioxygen Agent 1010, irgasfos 168, antioxidant BHT, stabilizer, slipping agent together add Co rotating Twin Screw Extrusion In machine, extrusion, granulation, obtain final product.
Further, the temperature in each area of the parallel dual-screw extruding machine is:One area:180~200 DEG C, 2nd area: 220~240 DEG C, 3rd area:190~210 DEG C, template:185~205 DEG C.
The present invention adopts polypropylene Innovene polymerization techniques, by controlling ethene addition, added hydrogen, Determine catalyst charge, Al/Mg ratios, Al/Si than Optimal Control value, realize melt index for 201.0~ 300.0g/10min, ethylene contents are the industrialized production of 3.3~4.0% random copolymer of propylene.It is obtained Random copolymer of propylene Jing after melt spinning obtained by polypropylene fibre there is soft feel and excellent Mechanical strength, is particularly suited for super soft non-woven fabrics.
Specific embodiment
Below in conjunction with specific embodiment, the invention will be further described.
Remarks:In the present invention, the test reference GB/T3682-2000 standards of melt index, test condition is 230℃、2.160Kg;Ethylene contents are determined with Fourier transform infrared spectrometry;The test reference of bending modulus GB/T9341-2000 standards;The test reference GB/T2546.2-2003 standards of tensile property, draw speed is 50mm/min;The test reference GB/T 1043.1-2008 standards of simple beam impact strength (23 DEG C).Spinning Experiment is using self-control plug type melt spinning machine, orifice diameter 0.03mm, spinneret orifice 6, spinning temperature 210-230℃。
Embodiment 1
Prepare random polypropylene:Connected using two horizontal type agitated bed reactors, test load is set as 25.0t/h, The CD/CDI catalyst charges amount of Amoco companies is 2.0Kg/h, and triethyl aluminum inlet amount is 5.4Kg/h, Electron donor diisobutyl methoxy silane inlet amount be 1.0Kg/h, 12 DEG C of Propylene Pre-polymerization temperature, polyase 13 Enter first reactor after minute, ethene and hydrogen add reactor together in reactor head separator, first In reactor, ethene:The mol ratio of propylene is 0.015:1, hydrogen is 0.02 with the mol ratio of propylene:1, In second reactor, ethene is 0.015 with the mol ratio of propylene:1, hydrogen is 0.2 with the mol ratio of propylene:1, Reaction temperature is all 75 DEG C, and in the presence of catalyst, propylene/ethylene carries out continuous gas-phase polymerization, is obtained random Polypropylene powder.
200t random polypropylenes are taken, adds 80Kg antioxidant 1010s, 200Kg irgasfos 168s, 80Kg to resist Oxygen agent BHT, 200Kg calcium stearate, 100Kg erucyl amides, then by parallel dual-screw extruding machine Extrusion, granulation, obtain final product random copolymer of propylene product.The temperature in each area of the parallel dual-screw extruding machine is: One area:185 DEG C, 2nd area:225 DEG C, 3rd area:195 DEG C, template:195℃.
Embodiment 2
Prepare random polypropylene:Connected using two horizontal type agitated bed reactors, test load is set as 25.0t/h, The NG/NA catalyst charges amount of Beijing Chemical Research Institute is 2.0Kg/h, and triethyl aluminum inlet amount is 5.4 Kg/h, electron donor diisobutyl methoxy silane inlet amount be 1.0Kg/h, 12 DEG C of Propylene Pre-polymerization temperature, First reactor is entered after polyase 13 minute, ethene and hydrogen add reaction together in reactor head separator Device, in first reactor, ethene:The mol ratio of propylene is 0.018:1, hydrogen with the mol ratio of propylene is 0.02:1, in second reactor, ethene is 0.018 with the mol ratio of propylene:1, hydrogen and propylene mole Than for 0.2:1, reaction temperature is all 75 DEG C, in the presence of catalyst propylene/ethylene carry out continuous gas phase gather Close, random polypropylene powder is obtained.
200t random polypropylenes are taken, adds 200Kg antioxidant 1010s, 80Kg irgasfos 168s, 80Kg to resist Oxygen agent BHT, 300Kg zinc stearate, 100Kg oleamides, then by parallel dual-screw extruding machine Extrusion, granulation, obtain final product random copolymer of propylene product.The temperature in each area of the parallel dual-screw extruding machine is: One area:190 DEG C, 2nd area:230 DEG C, 3rd area:200 DEG C, template:195℃.
Embodiment 3
Prepare random polypropylene:Connected using two horizontal type agitated bed reactors, test load is set as 25.0t/h, Beijing SAL catalyst charges amount up to catalyst Co. difficult to understand is 2.0Kg/h, and triethyl aluminum inlet amount is 5.4 Kg/h, electron donor diisobutyl methoxy silane inlet amount be 1.0Kg/h, 12 DEG C of Propylene Pre-polymerization temperature, First reactor is entered after polyase 13 minute, ethene and hydrogen add reaction together in reactor head separator Device, in first reactor, ethene:The mol ratio of propylene is 0.018:1, hydrogen with the mol ratio of propylene is 0.03:1, in second reactor, ethene is 0.018 with the mol ratio of propylene:1, hydrogen and propylene mole Than for 0.3:1, reaction temperature is all 75 DEG C, in the presence of catalyst propylene/ethylene carry out continuous gas phase gather Close, random polypropylene powder is obtained.
200t random polypropylenes are taken, 100Kg antioxidant 1010s, 200Kg irgasfos 168s, 160Kg is added Antioxidant BHT, 300Kg zinc stearates, 100Kg oleamides, then by parallel dual-screw extruding machine Middle extrusion, granulation, obtain final product random copolymer of propylene product.The temperature in each area of the parallel dual-screw extruding machine is: One area:195 DEG C, 2nd area:235 DEG C, 3rd area:210 DEG C, template:200℃.
Embodiment 4
Prepare random polypropylene:Connected using two horizontal type agitated bed reactors, test load is set as 25.0t/h, The NG/NA catalyst charges amount of Beijing Chemical Research Institute is 2.0Kg/h, and triethyl aluminum inlet amount is 5.4 Kg/h, electron donor diisobutyl methoxy silane inlet amount be 1.0Kg/h, 12 DEG C of Propylene Pre-polymerization temperature, First reactor is entered after polyase 13 minute, ethene and hydrogen add reaction together in reactor head separator Device, in first reactor, ethene:The mol ratio of propylene is 0.015:1, hydrogen with the mol ratio of propylene is 0.03:1, in second reactor, ethene is 0.015 with the mol ratio of propylene:1, hydrogen and propylene mole Than for 0.3:1, reaction temperature is all 75 DEG C, in the presence of catalyst propylene/ethylene carry out continuous gas phase gather Close, random polypropylene powder is obtained.
200t random polypropylenes are taken, adds 80Kg antioxidant 1010s, 160Kg irgasfos 168s, 60Kg to resist Oxygen agent BHT, 200Kg zinc stearate, 100Kg oleamides, then by parallel dual-screw extruding machine Extrusion, granulation, obtain final product random copolymer of propylene product.The temperature in each area of the parallel dual-screw extruding machine is: One area:195 DEG C, 2nd area:230 DEG C, 3rd area:200 DEG C, template:200℃.
Performance test
Random copolymer of propylene obtained in embodiment is carried out into performance test, and with the commercially available like product (trade mark: DP-7126-3-1000) contrasted, as a result see the table below:
By obtained in the test result of upper table can be seen that embodiments of the invention, the stretching of random copolymer of propylene is strong Degree and bending modulus are less than commercially available prod, therefore when identical thickness silk is spun, flexibility is better than common PP products; The normal temperature simply supported beam notch impact strength of product of the present invention apparently higher than commercially available prod, with excellent mechanical property Energy.

Claims (9)

1. a kind of random copolymer of propylene for super soft non-woven fabrics, it is characterised in which is by following weight portion Raw material is prepared from:1000 parts of random polypropylenes, 0.4~1.0 part of antioxidant 1010,0.4~1.0 part of antioxidant 168,0.4~0.8 part of antioxidant BHT, 0.5~1.5 part of stabilizer, 0.5~1.5 part of slipping agent;
The preparation method of the random polypropylene is as follows:By the way of two horizontal type agitated bed reactor series connection, With Ziegler-Natta catalyst as major catalyst, triethyl aluminum is co-catalyst, diisobutyl methoxy silane For external electron donor, propylene is raw material, enters the first horizontal type agitated bed reactor, while being passed through second after prepolymerization Alkene and H2, random polypropylene after polymerisation, is obtained;Wherein, in the first horizontal type agitated bed reactor, ethene: The mol ratio of propylene is 0.015~0.018:1, hydrogen is 0.02~0.03 with the mol ratio of propylene:1, second crouches In formula agitated bed reactor, ethene is 0.015~0.018 with the mol ratio of propylene:1, hydrogen and propylene mole Than for 0.2~0.3:1.
2. the random copolymer of propylene of super soft non-woven fabrics is used for as claimed in claim 1, it is characterised in that by The raw material of following weight portion is prepared from:1000 parts of random polypropylenes, 0.4~0.6 part of antioxidant 1010,0.6~0.9 Part irgasfos 168,0.4~0.5 part of antioxidant BHT, 0.6~0.8 part of stabilizer, 0.5~0.8 part of slipping agent.
3. the random copolymer of propylene of super soft non-woven fabrics is used for as claimed in claim 1, it is characterised in that The prepolymerized reaction temperature is 10~13 DEG C, and the reaction time is 1~10min.
4. the random copolymer of propylene of super soft non-woven fabrics is used for as claimed in claim 1, it is characterised in that In first horizontal type agitated bed reactor and the second horizontal type agitated bed reactor, the temperature of polymerisation is 70~80 DEG C.
5. the random copolymer of propylene of super soft non-woven fabrics is used for as claimed in claim 1, it is characterised in that The dosage of the Ziegler-Natta catalyst, triethyl aluminum and diisobutyl methoxy silane meets Al/Mg (mol/mol)=10~14:1, Al/Si (mol/mol)=9:1.
6. the random copolymer of propylene of super soft non-woven fabrics is used for as claimed in claim 1, it is characterised in that described Stabilizer is calcium stearate or zinc stearate.
7. the random copolymer of propylene of super soft non-woven fabrics is used for as claimed in claim 1, it is characterised in that described Slipping agent is erucyl amide or oleamide.
8. the preparation of the random copolymer of propylene for super soft non-woven fabrics described in any one of claim 1 to 7 Method, it is characterised in that by random polypropylene, antioxidant 1010, irgasfos 168, antioxidant BHT, Stabilizer, slipping agent together add extrusion, granulation in parallel dual-screw extruding machine, obtain final product.
9. the preparation method of the random copolymer of propylene of super soft non-woven fabrics is used for as claimed in claim 8, and which is special Levy and be, the temperature in each area of the parallel dual-screw extruding machine is:One area:180~200 DEG C, 2nd area: 220~240 DEG C, 3rd area:190~210 DEG C, template:185~205 DEG C.
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Cited By (4)

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Publication number Priority date Publication date Assignee Title
CN109233113A (en) * 2018-08-24 2019-01-18 大连兴辉化工有限公司 A kind of atactic copolymerized polypropene and preparation method thereof using edman degradation Edman preparation
CN109354770A (en) * 2018-10-25 2019-02-19 中国石油化工股份有限公司 A kind of non-woven cloth acrylic resin and preparation method thereof
CN110358189A (en) * 2019-07-18 2019-10-22 广东一龙新材料科技有限公司 A kind of non-woven fabrics softness master batch and preparation method thereof
US11946177B2 (en) 2019-09-23 2024-04-02 Carmel Olefins Ltd Polypropylene compositions for soft nonwoven fabrics

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CN104513336A (en) * 2013-09-27 2015-04-15 中国石油化工股份有限公司 Polypropylene random copolymer used for CPP and preparing method thereof

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US5639822A (en) * 1991-05-25 1997-06-17 Basf Aktiengesellschaft Process for the production of high-flow propylene/ethylene copolymers
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109233113A (en) * 2018-08-24 2019-01-18 大连兴辉化工有限公司 A kind of atactic copolymerized polypropene and preparation method thereof using edman degradation Edman preparation
CN109354770A (en) * 2018-10-25 2019-02-19 中国石油化工股份有限公司 A kind of non-woven cloth acrylic resin and preparation method thereof
CN110358189A (en) * 2019-07-18 2019-10-22 广东一龙新材料科技有限公司 A kind of non-woven fabrics softness master batch and preparation method thereof
CN110358189B (en) * 2019-07-18 2022-04-12 广东一龙新材料科技有限公司 Non-woven fabric soft master batch and preparation method thereof
US11946177B2 (en) 2019-09-23 2024-04-02 Carmel Olefins Ltd Polypropylene compositions for soft nonwoven fabrics

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