CN106553071B - A kind of vertical Vehicle Processing tooling of sintering machine wind box - Google Patents
A kind of vertical Vehicle Processing tooling of sintering machine wind box Download PDFInfo
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- CN106553071B CN106553071B CN201611055648.4A CN201611055648A CN106553071B CN 106553071 B CN106553071 B CN 106553071B CN 201611055648 A CN201611055648 A CN 201611055648A CN 106553071 B CN106553071 B CN 106553071B
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- bellows
- sintering machine
- wind box
- pedestal
- support
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
Abstract
The present invention provides a kind of vertical Vehicle Processing tooling of sintering machine wind box, including pedestal, support frame, attachment beam and adjusting supporting device;Support frame as described above sets there are two and is symmetricly set on the lower section of bellows first flange face left and right sides, is used to support the bellows;The lower section in bellows second flange face is arranged in the pedestal, is used to support and fixes the bellows;The adjusting supporting device is arranged on support frame as described above, for adjusting the height of the bellows;The attachment beam sets there are two and is respectively used to two support frames as described above of connection.The present invention can guarantee that the processing of bellows first flange face is gone on smoothly;Since the sintering machine wind box structure type of different series is essentially the same, only size is different, therefore can carry out seriation as template using the tool structure of the application and accordingly design, to adapt to other bellows;This tooling scene uses simple and easy, position precision accurate positioning, has the advantages that long service life, good reliability and versatile, the whole manufacture progress of raising.
Description
Technical field
The present invention relates to sintering machine wind box technical fields, found Vehicle Processing tooling more particularly, to a kind of sintering machine wind box.
Background technique
Currently, existing sintering machine wind box is installed in below sintering pallet, the mixture on sintering pallet passes through exhausting
Machine-bellows negative pressure air-draft-type burns from top to bottom, in order to make bellows reach good exhausting effect, it is necessary that bellows and burning
There is reliable sealing between knot machine trolley, the inleakage for being allowed to generate is as few as possible.
The structural schematic diagram of existing sintering machine wind box is as shown in Figure 1 to Figure 3.In Fig. 2, first flange face is A flange
Face, second flange face are B flange face.A flange face is connect with crossbeam, intermediate supports beam etc., and B flange face is connected with flue.
Sintering machine wind box A flange face and crossbeam, intermediate supports beam etc. generally use high-strength bolt by wind using mechanical sealing
The A flange face of case and crossbeam, intermediate supports beam etc. link together.In order to guarantee bellows flange and crossbeam, intermediate supports beam etc.
It is closely joined together, it is necessary to which bellows flange face is processed to guarantee flatness.
The designing technique main points of bellows include two o'clock: first is that A, B flange face need machine to add guarantee flatness through rivet welding group to after;
Second is that A, B flange face need to guarantee in spatial position size, i.e. A, B flange face hole for being spatially in 45° angle and B flange face
Group height of the center away from A flange face.Since B flange face is connected with flue, using flexible connection, so being wanted to 45° angle
It is not very harsh for asking, and mainly guarantees the flatness of bellows flange face.
In actually manufacture, bellows of the rivet welding group to after carry out machine and add that flange face must be guaranteed at vertical state or horizontal
State is just conducive to machine tooling.At an angle of 90 due to B flange face and the face C, so B flange face only need to be by the face C zoom level, B when machining
Flange face vertical state, without tooling can machine add;And A flange face will be conducive to machine tooling must by tooling
It can embark on journey, institute is time-consuming more.Since sintering machine wind box outer dimension is larger, and the spacial special-shaped property and flange face of bellows structure
" returning " character form structure, bellows flange face machine add generally using floor-type milling & boring machine process.One sintering machine has up to tens wind
Case, A, B flange face clampings of a bellows, flange just need or so working hour, the mainly machine of A flange face between the machine added-time
Processing, when going into operation simultaneously for there are several burning ring projects, the quantity of sintering machine wind box can reach several hundred, the boring of general company
Milling machine quantity is all unable to satisfy such schedule requirement.
Summary of the invention
The present invention provides a kind of vertical vehicle of the sintering machine wind box for overcoming the above problem or at least being partially solved the above problem
Processing tool, the processing tool scene use simple and easy, position precision accurate positioning, it is ensured that processing quality and progress.
According to an aspect of the present invention, a kind of sintering machine wind box is provided and founds Vehicle Processing tooling, including pedestal, support frame,
Attachment beam and adjusting supporting device;Support frame as described above sets there are two and is symmetricly set on the first flange face left and right sides of bellows
Lower section, be used to support the bellows;The lower section in the second flange face of bellows is arranged in the pedestal, is used to support and fixes institute
State bellows;The adjusting supporting device is arranged on support frame as described above, for adjusting the height of the bellows;The attachment beam is set
There are two and be respectively used to connection two support frames as described above.
Preferably, support frame as described above includes two bottom plates, two vertical plates, two faggings, two top plates and linking beam, described
Bottom plate and top plate are horizontally set on the bottom end and top of the fagging respectively, and the vertical plate is vertically arranged in the one of the fagging
Side, the linking beam is arranged between two faggings, for connecting and supporting two faggings.
Preferably, the vertical plate and fagging are in up-narrow and down-wide trapezoidal shape, and the two welds at T-shaped structure.So both
The stability requirement of support is met, and meets the adequacy requirement of support, and to support frame as described above vertical plate and crossbeam, C
There are dimensional spaces for the connection hole location of type beam.
Preferably, the attachment beam includes crossbeam and C-type beam, is separately positioned on bellows two sides.Due to the original of bellows structure
Cause, when first flange face is fixed vertically upward, the bellows cabinet of second flange face side can exceed the width range of support frame, institute
It is connect with being provided with the C-type beam with support frame.
Preferably, the pedestal includes inclined support structure and pedestal, and the inclined support structure is arranged on the pedestal.
Preferably, the pedestal includes bottom girder, bottom cross beam and fixed plate, and two bottom girders and two bottoms are horizontal
Beam is welded into frame-type pedestal, and the side of the pedestal is equipped with the fixed plate.Contact surface can be increased by the fixed plate
Product, is clamped fixation to pedestal convenient for Merry-go-round machine chuck.
Preferably, the support angle of the inclined support structure is consistent with the tilt angle in second flange face of bellows.
Preferably, the adjusting supporting device includes screw rod and screw rod set, and screw rod and screw rod set form rectangle tooth matching pair,
Hex nut shape spanner position, use when facilitating adjusting are provided on screw rod.
Preferably, the adjusting supporting device is arranged on the linking beam or the top plate, to adjust the bellows
Highly.
Preferably, the pedestal, support frame and attachment beam are all made of welding manner molding.
Based on the above-mentioned technical proposal, the invention has the following advantages: tooling of the invention is as sintering machine wind box machine
Add one of process auxiliary tool, can guarantee that the first flange face processing of bellows is gone on smoothly;Due to the sintering of different series
Machine bellows structure form is essentially the same, and only size is different, therefore it is corresponding to carry out seriation using the tool structure of the application as template
Design, to adapt to other bellows;This tooling scene use simple and easy, position precision accurate positioning, have long service life, can
The advantage good and versatile by property, solves production problem, improves whole manufacture progress.
Detailed description of the invention
Fig. 1 is the rearview of existing sintering machine wind box;
Fig. 2 is the front view of existing sintering machine wind box;
Fig. 3 is the left view of existing sintering machine wind box;
Fig. 4 is the bellows and tooling assembling schematic diagram according to the embodiment of the present invention;
Fig. 5 is the main view according to the support frame of the embodiment of the present invention;
Fig. 6 is the top view according to the support frame of the embodiment of the present invention;
Fig. 7 is the left view according to the support frame of the embodiment of the present invention;
Fig. 8 is the support frame and bellows assembling schematic diagram according to the embodiment of the present invention;
Fig. 9 is another structural schematic diagram according to the support frame of the embodiment of the present invention;
Figure 10 is the main view according to the pedestal of the embodiment of the present invention;
Figure 11 is the top view according to the pedestal of the embodiment of the present invention;
Figure 12 is the left view according to the pedestal of the embodiment of the present invention;
Figure 13 is the schematic diagram according to the adjusting supporting device of the embodiment of the present invention.
In attached drawing, 1. support frames, 2. pedestals, 3.C type beam, 4. adjusting supporting devices, 5. crossbeams, 6. bellows, 11. faggings,
12. top plate, 13. linking beams, 14. vertical plates, 15. bottom plates, 21. inclined support structures, 22. bottom girders, 23. bottom cross beams, 24. fixed plates,
41. screw rod, 42. screw rod sets, 43. spanner positions.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiments of the present invention will be described in further detail.Implement below
Example is not intended to limit the scope of the invention for illustrating the present invention.
In one embodiment according to the application, with reference to Fig. 4, a kind of vertical Vehicle Processing tooling of sintering machine wind box, packet are provided
Pedestal 2, support frame 1, attachment beam and adjusting supporting device 4 are included, which integrally uses welding manner to form.According to vertical vehicle
As processing revolution class workpiece device and working condition, process the first flange face of bellows 6, i.e. in Fig. 2 when A flange face, need by
Bellows 6 are ajusted on rotary table face, and A flange face is fixed vertically upward.
Support frame as described above 1 is symmetricly set on the lower section of the first flange face left and right sides of bellows 6, and bellows 6 utilize self weight
Above it, support frame 1 can play the role of jacking up support bellows 6 pressure.
The second flange face of bellows 6 is arranged in the pedestal 2, i.e. the lower section of B flange face, founds vehicle using sintering machine in Fig. 2
Included chuck is fixedly clamped, and plays support fixed function, and bellows 6 is allowed to be not in swing sliding phenomenon in processing.
The adjusting supporting device 4 is arranged on the beam of support frame as described above 1, not only may be height adjusted, but also strengthens pair
The rigid support of bellows 6.
The attachment beam includes crossbeam 5 and C-type beam 3, and is respectively used to two support frames as described above 1 of connection.In order to ensure that
It is excessive that bellows 6 are unlikely to centrifugal force when processing on apparatus for rotating, the fixed unstable situation of workpiece occurs, passes through crossbeam 5 and C-type beam
3 link into an integrated entity frame 1 supported on both sides.Due to 6 structure of bellows, when first flange face is fixed vertically upward, the second method
6 cabinet of bellows of blue face side can exceed the width range of support frame 1, connect so being provided with the C type beam 3 with support frame 1
It connects.
Fig. 5, Fig. 6 and Fig. 7 are respectively the main view, top view and left view of the support frame of the present embodiment, and Fig. 8 is support frame
With bellows assembling schematic diagram.With reference to Fig. 5 to Fig. 8, support frame as described above 1 is mainly by bottom plate 15, vertical plate 14, fagging 11,12 and of top plate
Linking beam 13 etc. is welded, and the width dimensions of support frame 1 are determined according to the corresponding width dimensions of bellows 6, height dimension foundation
The corresponding height dimension of bellows 6 and vertical height specification determine.Due to 6 flange narrower width of bellows and with 6 case of bellows
Body sufficiently and is not interfered with 6 cabinet of bellows in order to guarantee that support frame 1 is contacted with the support of 6 flange of bellows, is stood at obtuse angle structure
Plate 14 and fagging 11 are designed to up-narrow and down-wide trapezoidal shape, and the two is welded into T-shaped structure, both meet support in this way
Stability requirement, and meet the adequacy requirement of support, and to 1 vertical plate 14 of support frame as described above and crossbeam 5, C-type beam 3
Connecting hole location, there are dimensional spaces.
Figure 10, Figure 11 and Figure 12 are respectively the main view, top view and left view of the pedestal of the present embodiment.With reference to figures 10 to
Figure 12 is placed in the form in tooling according to bellows 6, and the pedestal 2 includes inclined support structure 21, bottom girder 22,23 and of bottom cross beam
The length of fixed plate 24 etc., pedestal 2 is determining according to the limitation of length of Merry-go-round machine chuck, width of the width of pedestal 2 according to flange face
Size determines.Two bottom girders 22 and two bottom cross beams 23 are welded into the pedestal of frame-type, and inclined support structure 21 is arranged in base
On seat, it is made by several fashioned iron and steel plate.21 integral solder of inclined support structure is on two bottom girders 22 of pedestal, and two
Side fashioned iron center carpenters square cun is with the second flange face of bellows 6 having a size of foundation, the support angle and bellows 6 of the inclined support structure 21
Second flange face angulation it is consistent, proof strength is advisable.Since pedestal 2 is placed on vertical lathe workbench face, vertical vehicle is needed
Chuck is fixedly clamped to it, so 2 four sides of pedestal are provided with fixed plate 24, increases contact area, is convenient for Merry-go-round machine chuck pair
Pedestal 2 is clamped fixation.
Due to 6 size of bellows is larger and welding manufacture, when bellows 6 and tooling are integrally assembled, need in support frame 1
It is provided with adjusting supporting device 4 on linking beam 13 or top plate 12, as shown in figures 4 and 9, bellows 6 can be placed in support frame 1
On linking beam 13, bellows 6 be may also placed on the top plate 12 of support frame 1.First is that preventing bellows since 1 span of support frame is larger
Rigidity is inadequate in 6 flange processing;Second is that can use it due to will appear out-of-flatness situation during welding manufacture and adjusted
It is whole.
With reference to Figure 13, the adjusting supporting device 4 is screw rod 41 and screw rod covers 42 rectangle tooth matching pairs, is arranged on screw rod 41
There are hex nut shape spanner position 43, use when facilitating adjusting.
The frock making process of the present embodiment includes:
1) components are made according to part design drawing, further according to design drawing size rivet welding group to molding;
2) support frame made, pedestal are successively placed in vertical lathe workbench suitable position, two support frame T shape branch of left and right
Support structure is positioned opposite, then bellows are slowly hung in and adjust tooling position in due course, and bellows pass through Merry-go-round machine chuck after hanging in stabilization
Pedestal is fixedly clamped on work top;
3) after adjustment fixes support frame and pedestal, crossbeam, C-type beam are aligned with support frame corresponding hole site by dress by bolt
Match, then by adjusting supporting device assembly on support is set a roof beam in place;
4) smoothing is finely adjusted to bellows by the adjusting supporting device placed, auxiliary tool pressing plate is recycled after smoothing
It is pressed on bellows second flange face, it is i.e. processable after bellows and tooling are fixed on work top.
Finally, the present processes are only preferable embodiment, it is not intended to limit the scope of the present invention.It is all
Within the spirit and principles in the present invention, any modification, equivalent replacement, improvement and so on should be included in protection of the invention
Within the scope of.
Claims (9)
1. a kind of sintering machine wind box founds Vehicle Processing tooling, which is characterized in that including pedestal, support frame, attachment beam and adjust support
Device;The lower section of the first flange face two sides of bellows is arranged in support frame as described above, is used to support the bellows;The pedestal is set
The lower section in the second flange face of bellows is set, the bottom of the bellows is used to support and fixes;The adjusting supporting device setting
On support frame as described above, for adjusting the height of the bellows;The attachment beam sets there are two and is respectively used to two institutes of connection
State support frame;
The adjusting supporting device includes screw rod and screw rod set, and screw rod and screw rod set form rectangle tooth matching pair, be arranged on screw rod
There is hex nut shape spanner position.
2. a kind of sintering machine wind box according to claim 1 founds Vehicle Processing tooling, which is characterized in that support frame as described above includes
Two bottom plates, two vertical plates, two faggings, two top plates and linking beam, the bottom plate and top plate are separately positioned on the fagging
Bottom end and top, the side of the fagging is arranged in the vertical plate, and the linking beam is connected between two faggings.
3. a kind of sintering machine wind box according to claim 2 founds Vehicle Processing tooling, which is characterized in that the vertical plate and fagging
It is in up-narrow and down-wide trapezoidal shape, the vertical plate and fagging are welded into T-shaped structure.
4. a kind of sintering machine wind box according to claim 1 founds Vehicle Processing tooling, which is characterized in that the attachment beam includes
Crossbeam and C-type beam are separately positioned on bellows two sides.
5. a kind of sintering machine wind box according to claim 1 founds Vehicle Processing tooling, which is characterized in that the pedestal includes oblique
Support structure and pedestal, the inclined support structure are arranged on the pedestal.
6. a kind of sintering machine wind box according to claim 5 founds Vehicle Processing tooling, which is characterized in that the inclined support structure
Support angle is consistent with the tilt angle in second flange face of bellows.
7. a kind of sintering machine wind box according to claim 6 founds Vehicle Processing tooling, which is characterized in that the pedestal includes bottom
Stringer, bottom cross beam and fixed plate, two bottom girders and two bottom cross beams are welded into frame-type pedestal, the pedestal
Side is equipped with the fixed plate.
8. a kind of sintering machine wind box according to claim 2 founds Vehicle Processing tooling, which is characterized in that the adjusting support dress
It installs on the linking beam or the top plate.
9. a kind of sintering machine wind box according to any one of claims 1 to 8 founds Vehicle Processing tooling, which is characterized in that the bottom
Seat, support frame and attachment beam are all made of welding manner molding.
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CN201611055648.4A CN106553071B (en) | 2016-11-25 | 2016-11-25 | A kind of vertical Vehicle Processing tooling of sintering machine wind box |
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CN201611055648.4A CN106553071B (en) | 2016-11-25 | 2016-11-25 | A kind of vertical Vehicle Processing tooling of sintering machine wind box |
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CN106553071B true CN106553071B (en) | 2019-04-12 |
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CN110699536A (en) * | 2019-10-31 | 2020-01-17 | 湖南联诚轨道装备有限公司 | Anti-deformation tool for heat treatment of U-shaped part |
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ATE100011T1 (en) * | 1991-04-18 | 1994-01-15 | Gfm Fertigungstechnik | MACHINE TOOL FOR MACHINING PLATE-FORM WORKPIECES. |
CN201760776U (en) * | 2010-08-03 | 2011-03-16 | 宁波中策凯裕机械有限公司 | Fixture for installing and clamping wheel hub of wind power generator set on vertical lathe |
CN202147155U (en) * | 2011-06-22 | 2012-02-22 | 内蒙古第一机械制造(集团)有限公司 | Auxiliary clamping device of big vertical lathe |
CN104128814A (en) * | 2014-07-29 | 2014-11-05 | 洛阳王力重型机械有限公司 | Large vertical lathe heightening clamping base |
CN104889776B (en) * | 2015-06-30 | 2017-09-22 | 湖南中冶长天重工科技有限公司 | A kind of sintering machine wind box processing tool |
CN105328602B (en) * | 2015-12-11 | 2017-05-03 | 重庆志成机械有限公司 | Angle-adjustable inclined valve body clamping mechanism |
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