CN106547959A - A kind of CVC roller shape parameter optimized calculation method minimum based on roll neck variance - Google Patents

A kind of CVC roller shape parameter optimized calculation method minimum based on roll neck variance Download PDF

Info

Publication number
CN106547959A
CN106547959A CN201610912280.2A CN201610912280A CN106547959A CN 106547959 A CN106547959 A CN 106547959A CN 201610912280 A CN201610912280 A CN 201610912280A CN 106547959 A CN106547959 A CN 106547959A
Authority
CN
China
Prior art keywords
roll
parameter
strip steel
shape
inequality
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610912280.2A
Other languages
Chinese (zh)
Other versions
CN106547959B (en
Inventor
周莲莲
崔亚亚
张岩岩
张君
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yanshan University
Original Assignee
Yanshan University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yanshan University filed Critical Yanshan University
Priority to CN201610912280.2A priority Critical patent/CN106547959B/en
Publication of CN106547959A publication Critical patent/CN106547959A/en
Application granted granted Critical
Publication of CN106547959B publication Critical patent/CN106547959B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/20Design optimisation, verification or simulation
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/10Geometric CAD
    • G06F30/17Mechanical parametric or variational design
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2119/00Details relating to the type or aim of the analysis or the optimisation
    • G06F2119/18Manufacturability analysis or optimisation for manufacturability

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Theoretical Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Evolutionary Computation (AREA)
  • Computer Hardware Design (AREA)
  • General Engineering & Computer Science (AREA)
  • Pure & Applied Mathematics (AREA)
  • Mathematical Optimization (AREA)
  • Mathematical Analysis (AREA)
  • Computational Mathematics (AREA)
  • Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)

Abstract

A kind of CVC roller shape parameter optimized calculation method minimum based on roll neck variance, it includes following the step of performed by computer:(1) collect basic equipment parameter;(2) product parameters of ideal format strip steel in the record of production are collected;(3) give optimization interval [A1min,A1max], and optimization step delta A;(4) optimal roller shape parameter searching process intermediate parameters i, object function initial value F are defined0;(5) calculate the toe-out stress distribution numerical value of outlet strip steel;(6) calculate roller shape parameter AiThe width numerical value of lower ideal format belt steel product;(7) export optimum roller shape first order parameter A1_best, draw the roll shape curve under this roller shape parameter.Present invention decreases the roll neck variance value of upper working rolls and lower working rolls, alleviate the milling train asymmetrical rolling effect caused due to the exceeded caused roll linear velocity difference of upper working rolls and lower working rolls roll neck difference, the strip shape quality of outlet strip steel is ensure that, in solving the problems, such as conventional roller shape parameter design calculation process, ignores belt plate shape quality control.

Description

CVC (continuously variable crown) roll shape parameter optimization calculation method based on minimum roll diameter variance
Technical Field
The invention relates to a cold-rolled strip steel leveling technology, in particular to a calculation method for roll shape parameter optimization.
Background
At present, in the field of strip steel flat rolling, the roll shape configuration types of rolling mills are more and more diversified, and a four-roll CVC rolling mill can rapidly and continuously change the roll gap crown according to the crown control requirement of strip steel, has strong control capability on the strip steel shape, and can be widely applied to freely rolling the incoming strip steel with different steel types and specifications. The upper and lower working rolls of the CVC rolling mill are arranged in an antisymmetric manner, the rolling mill axially moves the rolls in opposite directions with equal size through the upper and lower working rolls to adjust the roll gap crown so as to adapt to strip steels with different specifications and incoming material crown, the roll body curve of the CVC rolling mill is S-shaped, the common curve is a cubic polynomial, and the roll shape curve expression of the upper working roll is Rup(x)=A0+A1x+A2x2+A3x3The expression of the roll-shape curve of the lower working roll is Rdown(x)=Rup(L-x), a reasonable working roll shape curve can be designed by optimizing roll shape parameters on site, and the initial convexity of incoming strip steel is controlled by using the roll gap convexity formed in the roll shifting process of the upper and lower working rolls. However, in actual production, an unreasonable roll body curve can cause uneven wear of the roll, greatly reduce the plate shape control precision of the rolling mill, and directly influence the plate shape quality of the finished strip steel. Therefore, how to optimally calculate the CVC roll body curve meeting the strip steel leveling procedure in the production field according to the convexity and strip shape control requirements of incoming strip steel so as to improve the strip shape quality of the strip steelHas become the key point of field technical attack. At present, the design and calculation of the primary coefficient of the roll shape parameter of the CVC rolling mill are mainly determined from the angles of axial stress of a roll, the transverse thickness difference of outlet strip steel, the change trend of a roll body curve of the roll and the like, the influence on the shape quality of the outlet strip steel is not considered, and the shape is an important index for a downstream client to judge the quality of strip steel products.
Reference to the literature
[1] Even the family creation, liu hongmin, plate thickness and shape control [ M ]. beijing: weapon industry Press 1995:1-90.
[2] White shaghua, liu hongmin, li xijun, etc. planishing rolling process model [ M ]. beijing: publication of metallurgical industry 2010: 1-100.
[3] Liuguang, manhong shuang, changan, etc. CVC rolling mill roll shape curve design and equivalent crown discussion [ J ]. university of northeast (natural science edition), 2008, 29 (10): 1444-1446.
Disclosure of Invention
The invention aims to provide a CVC (continuously variable crown) roll forming parameter optimization calculation method based on minimum roll diameter variance, which can improve the strip shape quality of strip steel and reduce the roll diameter variance of upper and lower working rolls. The method fully considers the specification difference of incoming strip steel and the crown control requirement of strip steel with different specifications, sets the roll diameter variance of upper and lower working rolls of a CVC temper mill unit as an objective function aiming at all strip steel with typical specifications of a production field, takes the shape of the outlet strip steel as a constraint condition, obtains a roll shape grinding primary coefficient meeting the actual production by carrying out optimization calculation on roll shape parameters, is favorable for reducing the roll diameter variance value of the upper and lower working rolls of a rolling mill, and can ensure the shape quality of the outlet strip steel.
The invention includes the following computer-implemented steps:
(a) collecting basic equipment parameters, mainly including roll diameter D of working rollwRoll diameter D of the support rollbWorking rollLength L of the roll bodywLength L of the body of the support rollbDistance l between the working roll and the roll bending cylinderwCenter distance l of screw pressed by support rollerbBending force S of working roll of rolling millQj(j ═ 1,2, 3.) variation range of roll shifting quantity s of CVC temper mill set [ s ]min,smax]Coefficient of quadratic term A of roll form2Coefficient of cubic term of roller type A3Initial radius parameter A of roller0Q is the steel type code of the strip steel, and j is the serial number of the typical specification strip steel counted on site;
(b) collecting the products of typical specification strip steel and rolling process parameters in production record, mainly including width value B of typical specification strip steelQjThickness H of strip steelQjStrip steel yield strength sigmaQsTotal elongation ofQjTotal rolling pressure P of the frame of the temper millQj(ii) a Transverse distribution value L of incoming material plate shapeQiFront and rear tension T of levelling machine setQj_1、TQj_0And rolling speed vQjWherein, i is a serial number i of strip elements divided in the width direction of the strip steel, which is 1,2 and 3;
(c) l is defined as the length of the working roll barrel of the rolling mill, A1To optimize the calculated roll shape parameters, A1_bestObtaining the optimal roll shape parameter first-order coefficient for optimization;
(d) first order coefficient A of given roll shape parameter1Optimized interval of [ A ]1min,A1max]And an optimization step Δ a;
(e) defining intermediate parameter i and initial value F of target function in optimum roll shape parameter optimizing process0
(f) Let i equal to 0, take F0=1010
(g) Let the initial value of the optimization of the roll shape parameter be Ai=A1min+iΔA;
(h) Calculating the distribution value sigma of the tensile stress of the outlet strip steel by using the elastic deformation model and the metal deformation model of the roller system1i=f(Ai,HQi,LQi,BQj,TQj_0,TQj_1) (unit: MPa), AiDetermining the roll profile distribution of the roll;
(i) calculating the distribution value of the plate shape by taking I-Unit as a Unit
(j) Calculating the sheet shape peak index g (X) ═ max (α)i)-min(αi) I (unit: I);
(k) judgment inequality g (X) is less than or equal to g (X)max(g(X)maxIs a quality control parameter for the panel shape)? If the inequality is true, the step (l) is carried out for calculation; if the inequality is not true, the step (g) is carried out, the roll shape curve parameters are determined again, and calculation is carried out;
(l) Calculating the roll shape parameter AiWidth value B of lower typical specification strip steel productQj(j 1,2, 3.) corresponding variance of roll diameter(unit: μm):
(m) applying a roll shape parameter AiMaximum value of variance of roll diameter under the conditionIs marked as(x) calculating an objective function for optimization of roll shape parameters;
(n) judgment of the inequality F (X) < F0(X) is true? If the inequality holds, let F0=F(X),A1_best=AiAnd (f) turning to the step (o); if it is notIf the inequality is not true, directly switching to the step (o);
(o) judgment inequalityIs there any? If the inequality is true, making i equal to i +1, then turning to the step (g), and continuing to search the roll forming parameters; if the inequality is not true, directly turning to the step (p);
(p) outputting the optimal roll shape first order term parameter A1_bestAnd drawing a roll shape curve under the roll shape parameters.
Compared with the prior art, the invention has the following advantages:
the width variation range of different specifications of strip steel in a production field is fully considered, according to the convexity and plate shape control requirements of incoming strip steel, the plate shape of the outgoing strip steel is taken as a constraint condition, roll shape grinding parameters meeting actual production are obtained by performing optimization calculation on the roll shape parameters, on the basis of ensuring the equivalent convexity control capability of a rolling mill, the plate shape value of the outgoing strip steel is improved, the roll diameter variance value of upper and lower working rolls is reduced, the asynchronous rolling effect of the rolling mill caused by the linear speed difference of the rolls due to the fact that the roll diameter difference value of the upper and lower working rolls exceeds the standard is favorably relieved, the abrasion of the rolls is more uniform, the problem that the shape quality control of the strip steel is neglected in the roll shape parameter design calculation process in the prior art is solved, a roll shape parameter design calculation system of a CVC rolling mill.
Drawings
FIG. 1 is a total calculation flow diagram of the present invention;
FIG. 2 is a profile diagram of a T-2.5MA steel grade 0.305mm by 998mm specification strip steel in the roll shape parameter optimization process in example 1 of the present invention;
FIG. 3 is a graph showing the roll shape after optimization of roll shape parameters in example 1 of the present invention;
FIG. 4 is a profile distribution diagram of a strip steel with a specification of 0.315mm x 786mm in a T-2MA steel grade in the roll shape parameter optimization process in example 2 of the present invention;
FIG. 5 is a graph of roll shape after optimization of roll shape parameters in example 2 of the present invention;
FIG. 6 is a graph comparing the roll profile after optimization of the roll profile parameters in inventive example 1 and example 2.
Detailed Description
Example 1
A CVC roll forming parameter optimization calculation method based on minimum roll diameter variance is disclosed, the calculation flow of which is shown in figure 1, and the method comprises the following steps:
(a) collecting basic equipment parameters, mainly including roll diameter D of working rollw450mm, roll diameter D of the support rollb1150mm roll length L of work rollw1620mm, roll body length L of the support rollb1380mm, distance l of working roll bending cylinderw2300mm, support roller screw down center distance lb2300mm, bending force S of working roll of rolling mill 200,80,120,110, 100,50,60 KN, change range of roll shifting S of CVC rolling mill [ -120mm,120mm]Coefficient of quadratic term A2=-0.169563×10-5Coefficient of cubic term of roller type A3=0.635066×10-9Initial radius parameter A of roller0The rolling process parameters of two typical specification steel grades MR T-3BA and MR T-2.5BA are counted as 225, which is shown in Table 1.
TABLE 1 Specifications and Rolling Process parameters for typical Steel grades
(b) Collecting product parameters of typical specification strip steel in production recordMainly comprises a width value B of the strip steel according to typical specificationsQj(j=1,2,3...):
BT3=780mm,875mm,994mm,1105mm,
BT2.5=725mm,785mm,870mm,998mm;
The thickness value of the strip steel is as follows: hT3=0.325mm,0.285mm,0.298mm,0.304mm,
HT2.5=0.298mm,0.305mm,0.285mm,0.305mm;
Strip steel yield strength sigmas_T2.5=250MPa,σs_T3270MPa, total rolling pressure of the temper mill stand:
PT3=2.2MN,1.9MN,2.0MN,2.1MN,
PT2.5=1.9MN,2.4MN,2.0MN,1.8MN;
total elongationQj0.9%, 1.0%, 1.05%, 1.1%, 0.9%, 1.0%, 1.05%, 1.1%; transverse distribution value L of incoming material plate shapeQi0, rear tension and front tension of the leveling unit:
TT3_0=85N·mm-2,70N·mm-2,94N·mm-2,85N·mm-2
TT3_1=100N·mm-2,90N·mm-2,105N·mm-2,98N·mm-2
TT2.5_0=90N·mm-2,75N·mm-2,85N·mm-2,85N·mm-2
TT2.5_1=105N·mm-2,85N·mm-2,85N·mm-2,100N·mm-2
and the rolling speed:
vT3=500m·min-1,498m·min-1,576m·min-1,480m·min-1
vT2.5=520m·min-1,510m·min-1,480m·min-1,476m·min-1
(c) l is defined as the length of the working roll barrel of the rolling mill, A1To optimize the calculated roll shape parameters, A1_bestObtaining the optimal roll shape parameter first-order coefficient for optimization;
(d) first order coefficient A of given roll shape parameter1Optimization interval of [0.126427 × 10-2,0.146427×10-2]And the optimization step Δ a is 0.0002;
(e) defining intermediate parameter i and initial value F of target function in optimum roll shape parameter optimizing process0
(f) Let i equal to 0, take F0=1010
(g) Let the initial value of the optimization of the roll shape parameter be Ai=A1min+iΔA=0.126427×10-2
(h) Calculating the distribution value sigma of the tensile stress of the outlet strip steel by using the elastic deformation model and the metal deformation model of the roller system1i(i ═ 1,2, 3.) (unit: MPa);
σ1i={13.64,10.06,6.99,4.47,2.50,1.10,0.27,0,0.30,1.17,2.60,
4.59,7.15,10.24,13.84};
(i) calculating the distribution value of the plate shape by taking I-Unit as a Unit
αi={3.64,2.09,0.75,-0.35,-1.2,-1.81,-2.17,-2.28,-2.16,-1.78,-1.15,
-0.29,0.82,2.16,3.73};
(j) Calculating the sheet shape peak index g (X) ═ max (α)i)-min(αi) Equal to 6.01 (unit: I)
(k) Judgment inequality g (X) is less than or equal to g (X)max(g(X)maxTaking the value of the peak value of the plate-shaped quality control parameter as g (X)max10), 6.01I < 10I, the inequality is true, and step (l) is performed;
(l) Calculating the roll shape parameter AiWidth values of strip steel products of all typical specifications
BQj(j 1,2, 3.) corresponding roll diameter variance value
Wherein,
(unit: μm)
(m) applying a roll shape parameter AiMaximum value of variance of lower roll diameterIs marked asThe maximum value of the variance of the roll diameter at this time was f (x) 154.464 μm;
(n) inequality F (X) < 1010Is established, let F0=F(X),A1_best=0.126427×10-2And (f) turning to the step (o);
(o) inequalityIf so, making i-i + 1-1, and then proceeding to step (g); if the inequality is not true, directly switching to the step (p);
(p) outputting the optimal roll shape first order term parameter A1_best=0.130623×10-2Drawing a roll shape curve under the roll shape parameter;
for comparison, the roll diameter variance value after the optimization of the roll shape parameters is compared with the roll diameter variance value before the optimization, as shown in table 2, the roll diameter variance value after the optimization is reduced from 149.889 μm to 113.073 μm; as shown in fig. 2, the strip shape calculation distribution of the T-2.5MA steel grade 0.305mm × 998mm specification strip steel in the roll shape parameter optimization calculation process is given, and the strip shape value is 6.01I; as shown in fig. 3, a roll shape curve after optimization of the roll shape parameters is given; the plate shape statistics of the strip steels of other steel specifications are shown in Table 3, the maximum value of the plate shape value of the outlet strip steel is 7.36I, the average plate shape value is 5.595I, and the plate shape quality can be controlled at a higher level.
TABLE 2 roll diameter variance before and after optimization of roll shape parameters
TABLE 3 statistical values of strip shape during optimization of roll shape parameters
As shown in fig. 6, it can be seen that the change trend of the optimized new roll profile curve in the axial direction of the roll is more gradual, the asynchronous rolling effect of the rolling mill is reduced on the premise of ensuring the strip shape quality of the outlet strip steel, the uniform abrasion of the roll is facilitated, and the service life of the roll is prolonged.
Example 2
A CVC roll forming parameter optimization calculation method based on minimum roll diameter variance comprises the following steps executed by a computer:
(a) collecting basic equipment parameters, mainly including roll diameter D of working rollw450mm, roll diameter D of the support rollb1150mm roll length L of work rollw1620mm, roll body length L of the support rollb1380mm, distance l of working roll bending cylinderw2300mm, support roller screw down center distance lb2300mm, bending force S of working roll of rolling mill 200,80,120,110,105,40,70,80 KN, change range of roll shifting S of CVC rolling mill [ -120mm,120mm]Coefficient of quadratic term A2=-0.169563×10-5Coefficient of cubic term of roller type A3=0.635066×10-9Initial radius parameter A of roller0The rolling process parameters of two typical specification steel grades MR T-3BA and MR T-2BA are counted as shown in Table 4.
TABLE 4 Specifications and Rolling Process parameters for typical Steel grades
(b) Collecting the product parameters of the typical specification strip steel in the production record, and mainly comprising the width value B of the strip steel according to the typical specificationQj(j=1,2,3...):
BT3=780mm,875mm,994mm,1105mm,
BT2=735mm,786mm,870mm,934mm;
The thickness value of the strip steel is as follows: hT3=0.325mm,0.285mm,0.298mm,0.304mm,
HT2=0.278mm,0.315mm,0.275mm,0.285mm;
Strip steel yield strength sigmas_T2=240MPa,σs_T3270MPa, FlatThe total rolling pressure of the whole machine set frame is as follows:
PT3=2.2MN,1.9MN,2.0MN,2.1MN,
PT2=1.7MN,2.3MN,2.1MN,1.9MN;
total elongationQj0.9%, 1.0%, 1.05%, 1.1%, 0.8%, 0.9%, 1.0%, 1.05%, transverse distribution value L of the incoming sheet shapeQi0, rear tension and front tension of the leveling unit:
TT3_0=85N·mm-2,70N·mm-2,94N·mm-2,85N·mm-2
TT3_1=100N·mm-2,90N·mm-2,105N·mm-2,98N·mm-2
TT2_0=85N·mm-2,75N·mm-2,80N·mm-2,95N·mm-2
TT2_1=100N·mm-2,95N·mm-2,85N·mm-2,105N·mm-2
and the rolling speed:
vT3=500m·min-1,498m·min-1,576m·min-1,480m·min-1
vT2=510m·min-1,510m·min-1,498m·min-1,486m·min-1
(c) l is defined as the length of the working roll barrel of the rolling mill, A1To optimize the calculated roll shape parameters, A1_bestObtaining the optimal roll shape parameter first-order coefficient for optimization;
(d) first order coefficient A of given roll shape parameter1Optimization interval of [0.126427 × 10-2,0.146427×10-2]And the optimization step Δ a is 0.0002;
(e) statorIntermediate parameter i and initial value F of target function in the optimization process of sense-optimal roll shape parameter0
(f) Let i equal to 0, take F0=1010
(g) Let the initial value of the optimization of the roll shape parameter be Ai=A1min+iΔA=0.126427×10-2
(h) Calculating the distribution value sigma of the tensile stress of the outlet strip steel by using the elastic deformation model and the metal deformation model of the roller system1i(i ═ 1,2, 3.) (unit: MPa);
σ1i={11.56,8.53,5.92,3.79,2.12,0.93,0.23,0,0.25,0.99,2.2,
3.89,6.06,8.68,11.73};
(i) calculating the distribution value of the plate shape by taking I-Unit as a Unit
αi={3.08,1.77,0.64,-0.30,-1.02,-1.53,-1.83,-1.93,-1.83,-1.51,-0.97,
-0.25,0.69,1.83,3.16};
(j) Calculating the sheet shape peak index g (X) ═ max (α)i)-min(αi) | ═ 5.09 (unit: I)
(k) Judgment inequality g (X) is less than or equal to g (X)max(g(X)maxTaking the value of the peak value of the plate-shaped quality control parameter as g (X)max10), 5.09I < 10I, the inequality is true, and step (l) is performed;
(l) Calculating the roll shape parameter AiWidth values of strip steel products of all typical specifications
BQj(j 1,2, 3.) corresponding roll diameter variance value
Wherein,
(unit: μm)
(m) applying a roll shape parameter AiMaximum value of variance of lower roll diameterIs marked asThe maximum value of the variance of the roll diameter at this time was f (x) 153.409 μm;
(n) inequality F (X) < 1010Is established, let F0=F(X),A1_best=0.126427×10-2And (f) turning to the step (o);
(o) inequalityIf so, making i-i + 1-1, and then proceeding to step (g); if the inequality is not true, directly switching to the step (p);
(p) outputting the optimal roll shape first order term parameter A1_best=0.129337×10-2Drawing a roll shape curve under the roll shape parameter;
for comparison, the roll diameter variance value after optimization by using the roll shape parameters of the invention is compared with the roll diameter variance value before optimization, and as shown in table 4, the roll diameter variance value after optimization is reduced from 149.889 μm to 111.376 μm; as shown in fig. 4, the strip shape calculation distribution of the T-2MA steel grade 0.315mm × 786mm specification strip steel in the roll shape parameter optimization calculation process is given, and the strip shape value is 5.09I; as shown in fig. 5, a roll shape curve after optimization of the roll shape parameters is given; the plate shape statistics of the strip steels of other steel specifications are shown in Table 5, the maximum value of the plate shape value of the outlet strip steel is 7.65I, the average plate shape value is 5.726I, and the plate shape quality can be controlled at a higher level.
As shown in fig. 6, it can be seen that the change trend of the optimized new roll profile curve in the axial direction of the roll is more gradual, the asynchronous rolling effect of the rolling mill is reduced on the premise of ensuring the strip shape quality of the outlet strip steel, the uniform abrasion of the roll is facilitated, and the service life of the roll is prolonged.
TABLE 4 roll diameter variance before and after optimization of roll shape parameters
TABLE 5 strip shape statistics in roll shape parameter optimization

Claims (1)

1. A CVC roll forming parameter optimization calculation method based on minimum roll diameter variance is characterized in that: it includes the following steps executed by computer:
(a) collecting basic equipment parameters, mainly including roll diameter D of working rollwRoll diameter D of the support rollbLength L of working roll bodywLength L of the body of the support rollbDistance l between the working roll and the roll bending cylinderwCenter distance l of screw pressed by support rollerbBending force S of working roll of rolling millQj(j ═ 1,2, 3.) variation range of roll shifting quantity s of CVC temper mill set [ s ]min,smax]Coefficient of quadratic term A of roll form2Coefficient of cubic term of roller type A3Initial radius parameter A of roller0Q is the steel type code of the strip steel, and j is the serial number of the typical specification strip steel counted on site;
(b) collecting the products of typical specification strip steel and rolling process parameters in production record, mainly including width value B of typical specification strip steelQjThickness H of strip steelQjStrip steel yield strength sigmaQsTotal elongation ofQjTotal rolling pressure P of the frame of the temper millQj(ii) a Transverse distribution value L of incoming material plate shapeQiFront and rear tension T of levelling machine setQj_1、TQj_0And rolling speed vQjWherein, i is a serial number i of strip elements divided in the width direction of the strip steel, which is 1,2 and 3;
(c) l is defined as the length of the working roll barrel of the rolling mill, A1For the patent of the invention, the roll shape parameters to be calculated are optimized, A1_bestThe optimal roll shape parameter primary term coefficient obtained for optimization:
(d) first order coefficient A of given roll shape parameter1Optimized interval of [ A ]1min,A1max]And an optimization step Δ a;
(e) defining intermediate parameter i and initial value F of target function in optimum roll shape parameter optimizing process0
(f) Let i equal to 0, take F0=1010
(g) Let the initial value of the optimization of the roll shape parameter be Ai=A1min+iΔA;
(h) Calculating the distribution value sigma of the tensile stress of the outlet strip steel by using the elastic deformation model and the metal deformation model of the roller system1i=f(Ai,HQi,LQi,BQj,TQj_0,TQj_1) (unit: MPa), AiDetermining the roll profile distribution of the roll;
(i) calculating the distribution value of the plate shape by taking I-Unit as a Unit
(j) Calculating the sheet shape peak index g (X) ═ max (α)i)-min(αi) I (unit: I);
(k) judgment inequality g (X) is less than or equal to g (X)max(g(X)maxIs a quality control parameter for the panel shape)? If the inequality is true, the step (l) is carried out for calculation; if the inequality is not true, the step (g) is carried out, the roll shape curve parameters are determined again, and calculation is carried out;
(l) Calculating the roll shape parameter AiWidth value B of lower typical specification strip steel productQj(j 1,2, 3.) corresponding variance of roll diameter(unit: μm):
&Delta;R j i = &Integral; L 2 - B Q j 2 L 2 + B Q j 2 &lsqb; R u p ( x ) - R d o w n ( x ) &rsqb; 2 d x B Q j ;
(m) applying a roll shape parameter AiMaximum value of variance of roll diameter under the conditionIs marked as(x) calculating an objective function for optimization of roll shape parameters;
(n) judgment of the inequality F (X) < F0(X) is true? If the inequality holds, let F0=F(X),A1_best=AiAnd (f) turning to the step (o); if the inequality is not true, directly turning to the step (o);
(o) judgment inequalityIs there any? If the inequality is true, making i equal to i +1, then turning to the step (g), and continuing to search the roll forming parameters; if the inequality is not true, directly turning to the step (p);
(p) outputting the optimal roll shape first order term parameter A1_bestDrawing a roll profile curve under the roll profile parameters。
CN201610912280.2A 2016-10-20 2016-10-20 One kind being based on the smallest CVC roller shape parameter optimized calculation method of roller diameter variance Active CN106547959B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610912280.2A CN106547959B (en) 2016-10-20 2016-10-20 One kind being based on the smallest CVC roller shape parameter optimized calculation method of roller diameter variance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610912280.2A CN106547959B (en) 2016-10-20 2016-10-20 One kind being based on the smallest CVC roller shape parameter optimized calculation method of roller diameter variance

Publications (2)

Publication Number Publication Date
CN106547959A true CN106547959A (en) 2017-03-29
CN106547959B CN106547959B (en) 2019-08-23

Family

ID=58369266

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610912280.2A Active CN106547959B (en) 2016-10-20 2016-10-20 One kind being based on the smallest CVC roller shape parameter optimized calculation method of roller diameter variance

Country Status (1)

Country Link
CN (1) CN106547959B (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107537858A (en) * 2017-09-18 2018-01-05 攀钢集团攀枝花钢钒有限公司 Utilize the production method of small roll neck roll rolling ultra-wide strip
CN108580558A (en) * 2018-04-10 2018-09-28 燕山大学 Roller technology parameter optimization setting method under the conditions of secondary cold-rolling unit small deformation
CN108647451A (en) * 2018-05-15 2018-10-12 首钢集团有限公司 A kind of roll design method of continuous annealing furnace and its furnace roller and the furnace roller
CN110093492A (en) * 2019-06-05 2019-08-06 燕山大学 A kind of full furnace section furnace roller roller curve setting method of continuous annealing unit and system
CN113553702A (en) * 2021-07-07 2021-10-26 南京工程学院 Roll shape design method for effectively controlling high-order wave shape in cold continuous rolling process of high-strength steel

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1838131A (en) * 2006-02-24 2006-09-27 燕山大学 Design method for roller diameter of four-roller high-strength steel planishing mill
US20100251793A1 (en) * 2007-12-20 2010-10-07 Remn-Min Guo Prestressed Rolling Mill Housing Assembly With Improved Operational Features
CN102819637A (en) * 2012-07-31 2012-12-12 燕山大学 Method for designing inner roller type curve of sleeve of variable crown (VC) roller

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1838131A (en) * 2006-02-24 2006-09-27 燕山大学 Design method for roller diameter of four-roller high-strength steel planishing mill
US20100251793A1 (en) * 2007-12-20 2010-10-07 Remn-Min Guo Prestressed Rolling Mill Housing Assembly With Improved Operational Features
CN102819637A (en) * 2012-07-31 2012-12-12 燕山大学 Method for designing inner roller type curve of sleeve of variable crown (VC) roller

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
刘涛: "带钢冷轧过程轧辊热变形参数的智能优化", 《燕山大学学报》 *

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107537858A (en) * 2017-09-18 2018-01-05 攀钢集团攀枝花钢钒有限公司 Utilize the production method of small roll neck roll rolling ultra-wide strip
CN108580558A (en) * 2018-04-10 2018-09-28 燕山大学 Roller technology parameter optimization setting method under the conditions of secondary cold-rolling unit small deformation
CN108647451A (en) * 2018-05-15 2018-10-12 首钢集团有限公司 A kind of roll design method of continuous annealing furnace and its furnace roller and the furnace roller
CN108647451B (en) * 2018-05-15 2022-05-20 首钢集团有限公司 Continuous annealing furnace, furnace roller thereof and roller shape design method of furnace roller
CN110093492A (en) * 2019-06-05 2019-08-06 燕山大学 A kind of full furnace section furnace roller roller curve setting method of continuous annealing unit and system
CN113553702A (en) * 2021-07-07 2021-10-26 南京工程学院 Roll shape design method for effectively controlling high-order wave shape in cold continuous rolling process of high-strength steel
CN113553702B (en) * 2021-07-07 2023-07-21 南京工程学院 Roll shape design method for effectively controlling high-order wave shape in high-strength steel cold continuous rolling process

Also Published As

Publication number Publication date
CN106547959B (en) 2019-08-23

Similar Documents

Publication Publication Date Title
CN106547959B (en) One kind being based on the smallest CVC roller shape parameter optimized calculation method of roller diameter variance
CN100446883C (en) Flattening process for steel strip
CN100406146C (en) Optimized presetting method for steel strip-flattening technological parameter
CN107838199B (en) High strength band steel leveling rectifys technique
CN101491814B (en) Synthetic setting technology of roll-bending force of five-frame four-roll cold continuous rolling device
CN110385340B (en) Rolling method and device of double-stand temper mill
CN101563172B (en) Method of temper rolling of steel strip and process for manufacturing high tensile cold rolled steel sheet
CN106077098B (en) A kind of double tapered working roll and its roll contour design method
CN103071683B (en) Comprehensive adjustment rolling technology for double-frame S-shaped four-roll cold rolling mill
CN101477579B (en) Roll-shaped curve design method of high-strength steel temper mill
CN105032945B (en) A kind of hot tandem plate shape and plate convexity Comprehensive Control merit rating method
CN110976524B (en) Convexity configuration method for working roll of hot continuous rolling mill
CN101714177B (en) Crossing angle and roll bending force reduction based roll shape design method of work roll of PC rolling mill
CN102581032B (en) Feed-forward control method for cold-rolled steel strip shape
CN109420682A (en) A kind of board-shape control method of cold-rolled thin steel strip
CN110860561A (en) Method for coordinately controlling straight section of electrical steel through short-process cold rolling and hot rolling
CN103480651A (en) Roll profile curve design method for dual-frame four-roll leveling unit
CN202527481U (en) Cold-rolling belt steel-plate-type feed forward control system
CN105855297A (en) Control method for improving thickness precision of head of hot-rolled first non-oriented silicon steel
CN103586289A (en) Method for setting rolling pressure of hot continuous rough rolling area during rolling by aid of vertical rolls
CN110227721B (en) Control method for roll gap of rolling mill in speed change process
CN110227722B (en) Optimization method based on roller profile of roller in roller changing period
CN108213088A (en) The control method of smooth flow quantity in a kind of cold-rolled steel sheet wet jetting piles operation of rolling
CN109877167A (en) A kind of tension influence Coefficient Analysis method improving freedom degree rolling stability
CN114918258A (en) Big data-based supplied material section shape shifting compensation method for cold continuous rolling mill

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant