CN106547056B - A kind of automatic coupling device of light-receiving component - Google Patents

A kind of automatic coupling device of light-receiving component Download PDF

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Publication number
CN106547056B
CN106547056B CN201610976687.1A CN201610976687A CN106547056B CN 106547056 B CN106547056 B CN 106547056B CN 201610976687 A CN201610976687 A CN 201610976687A CN 106547056 B CN106547056 B CN 106547056B
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China
Prior art keywords
cylinder
tube core
support plate
automatic coupling
coupling device
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CN201610976687.1A
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CN106547056A (en
Inventor
张小栋
王硕
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SHENZHEN HI-OPTEL TECHNOLOGY Co Ltd
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SHENZHEN HI-OPTEL TECHNOLOGY Co Ltd
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4219Mechanical fixtures for holding or positioning the elements relative to each other in the couplings; Alignment methods for the elements, e.g. measuring or observing methods especially used therefor

Abstract

The present invention is suitable for optical communication technology improvement areas, provide a kind of automatic coupling device of light-receiving component, including mounting base, support plate, three-dimensional adjusting mechanism and device structure part are installed to be set on mounting base, three-dimensional adjusting mechanism and device structure part are respectively arranged on the both sides of installation support plate, glue applying mechanism is set to the side of installation support plate, glue applying mechanism is opposite with three-dimensional adjusting mechanism, and tube core clamping device is set to the side upper end of glue applying mechanism and adjusts glue applying mechanism, tube core clamping device and light guard mechanism with three-dimensional.The former separate unit coupling table of analysis is surveyed operating process and is taken, it is found that its operating process is cumbersome, there are unnecessary action wastes, while there are the stand-by period for operator when UV glue irradiates(10 15 seconds), discovery can utilize PLC autocontrol features, simplify job step, realize automation after can one man operation two, improve production efficiency.

Description

A kind of automatic coupling device of light-receiving component
Technical field
The invention belongs to a kind of automatic coupling of optical communication coupling technique improvement areas more particularly to light-receiving component dresses It sets.
Background technology
Former receiving unit coupling produces motion flow, as shown in Figure 1, whole using one operating type of single coupling table In a production process, all by manual operation, existence time waste and action waste.
As in Figure 2-4, the product structure that process produces thus, is divided into tube core and shell.Coupling process, which can be considered, looks for pipe The relative position of core and shell.
Former coupling platform clamp tube core manually has an impact production efficiency there are tube core clamping consistency is poor.Its main body It is now that clamping relation space position difference is larger twice(XYZ), it is unfavorable for coupling and looks for light.The former platform UV glue irradiation of coupling manually When, need operator to manually control, existence time waste(It waits for)And the phenomenon that timing uncertainty.There are glue amounts to be difficult to for manual point UV glue Control, and dispensing location consistency is poor, influences the solidification of UV glue.Manual coupling table is complex for operation step before improving, to operation Member's qualification is more demanding;Coupling procedure low production efficiency before improving, existence time waste and action waste, there is larger carry Between lift-off.
Invention content
The purpose of the present invention is to provide a kind of automatic coupling devices of light-receiving component, it is intended to solve above-mentioned technology and ask Topic.
The invention is realized in this way a kind of automatic coupling device of light-receiving component, the automatic coupling device include Mounting base, installation support plate, three-dimensional adjusting mechanism, tube core clamping device, shell clamping part mechanism, glue applying mechanism, light block machine Structure, device structure part and PLC electrical control mechanisms, the installation support plate, three-dimensional adjusting mechanism and device structure part are set to the peace It fills on bottom plate, the three-dimensional adjusting mechanism and device structure part are respectively arranged on the both sides for installing support plate, the glue applying mechanism Set on the side of the installation support plate, the glue applying mechanism is opposite with the three-dimensional adjusting mechanism, and the tube core clamping device is set In the side upper end of the glue applying mechanism and opposite with the three-dimensional adjusting mechanism, the smooth guard mechanism is set to described three-dimensional adjust It saves in mechanism, the shell clamping part mechanism is set to the three-dimensional regulation structure, and the PLC is automatically controlled to be separately connected the dispenser Structure, tube core clamping device and light guard mechanism.
The present invention further technical solution be:The tube core clamping device includes mounting seat, insulation spacer, multiple bullets Piece, multiple SMC pin types cylinders and tube core positioning cross frame, the tube core positioning cross are set up in the center of the mounting seat, Multiple SMC pin types cylinders are set in the mounting seat, and one end of multiple shrapnels is set in the mounting seat, more A SMC pin types cylinder is arranged around the tube core positioning cross frame, and multiple shrapnels surround the tube core positioning cross Frame is arranged, and the other end and the tube core positioning cross frame of each shrapnel, the cylinder rod of each SMC pin types cylinder connect A shrapnel is touched, insulation spacer is equipped between the shrapnel and the mounting seat.
The present invention further technical solution be:The SMC pin types cylinder is 4, and the shrapnel is 4.
The present invention further technical solution be:The shell clamping part mechanism includes support plate, positioning fixture and locking Screw, the lower end of the positioning fixture connect the upper end of the support plate, and the lock screw passes through threaded hole and the positioning The side of fixture one end connects.
The present invention further technical solution be:The glue applying mechanism includes mounting plate, slider cylinder, two height adjustings Plate, two syringe installation folders and two syringes, two DOCK LEVELERs are respectively arranged on the mounting plate, two height Adjustable plate is spent on the mounting plate at being symmetrical arranged, and a syringe installation is respectively equipped on two DOCK LEVELERs It presss from both sides, a syringe is respectively equipped in two syringe installation folders, described slider cylinder one end connects the installation support plate On, the other end of the slider cylinder connects the mounting plate.
The present invention further technical solution be:The smooth guard mechanism includes connecting seat, shading cylinder and hood, institute Shading cylinder is stated on the connecting seat, the lower end of the hood connects the connecting seat.
The present invention further technical solution be:The three-dimensional adjusting mechanism includes XY directional trims frame and Z-direction fine tuning Frame, the XY directional trims frame and Z-direction micropositioning stage are respectively arranged on the mounting base, the XY directional trims frame and the side X It is parallel to micropositioning stage.
The present invention further technical solution be:The X-direction micropositioning stage includes Z axis motion platform and lifting cylinder, institute The cylinder rod for stating lifting cylinder connects the Z axis motion platform.
The present invention further technical solution be:The PLC electrical control mechanisms include PLC controller, respectively at PLC controller Input terminal connection Operation switch, dispensing position debugging switch, point glue cylinder location sensitive switch and baroswitch amount induction Device, the first station, second station and the relay being connect with the output end of the PLC controller.
The present invention further technical solution be:First station is identical as the structure of second station comprising first Solenoid valve, second solenoid valve and third solenoid valve, the output end of first solenoid valve connect the control terminal of the thimble cylinder, The output end of the second solenoid valve connects the control terminal of the lifting cylinder, described in the output end connection of the third solenoid valve The control terminal of shading cylinder.
The beneficial effects of the invention are as follows:The former separate unit coupling table of analysis is surveyed operating process and is taken, it is found that its operating process is numerous Trivial, there are unnecessary action wastes, while there are the stand-by period for operator when UV glue irradiates(10-15 seconds), discovery can be with Using PLC autocontrol features, simplify job step, realize after automation can one man operation two, improve production efficiency.For Tube core clamping precision and consistency difference problem design tube core positioning cross frame, and special gas is redesigned using SMC pin type cylinders Pawl meets tube core clamping precision and coherence request.It is the phenomenon that there are operator waitings, automatic using PLC when UV glue irradiates Switch UV light sources are not necessarily to manual intervention when realizing the irradiation of UV light sources, while can operate the workbench of other side.For former work Make platform, glue amount uncontrollable situation when point UV glue, the glue applying mechanism of reasonable design are controlled the dispensing of dispenser by PLC by hand Time, while increasing baroceptor, setting dispenser works under the smaller air pressure of a variation range, ensure that UV glue glue The consistency of amount.Former coupling table Z axis repeatable accuracy is poor, and when coupling is affected to production efficiency.Coupling table after improvement will be whole A Z-axis mechanism is mounted on the crossed cylindrical roller slide unit of one big plane, ensure that the repeatable accuracy that Z axis declines.
Description of the drawings
Fig. 1 is flow sheet in the prior art.
Fig. 2 is light-receiving assembly assumption diagram.
Fig. 3 is tube core and shell coupled structure figure.
Fig. 4 is the structural schematic diagram of tube core.
Fig. 5 is the structure chart of the automatic coupling device of light-receiving component provided in an embodiment of the present invention.
Fig. 6 is the structure chart of tube core clamping device provided in an embodiment of the present invention.
Fig. 7 is the structure chart of shell clamping part mechanism provided in an embodiment of the present invention.
Fig. 8 is the structure chart of chopping mechanism provided in an embodiment of the present invention.
Fig. 9 is the structure chart of three-dimensional adjusting mechanism provided in an embodiment of the present invention.
Figure 10 is the structure chart of PLC electrical control mechanisms provided in an embodiment of the present invention.
Figure 11 is the structure chart of glue applying mechanism provided in an embodiment of the present invention.
Specific implementation mode
Reference numeral:10- mounting base 20- three-dimensional adjusting mechanism 30- shell clamping parts mechanism 40- glue applying mechanisms 50- lifting cylinder 60- light guard mechanisms 70- installation support plate 80- device structure part 901- mounting seats 902-SMC Pin type cylinder 903- shrapnel 904- tube core positioning cross frame 301- positioning fixture 302- lock screw 201-Z axis works Make platform 601- connecting seat 602- hood 401- mounting plate 402- DOCK LEVELER 403- syringe installation folders 404- syringes
Fig. 4-11 shows a kind of automatic coupling device of light-receiving component provided by the invention, light-receiving component from Dynamic coupling device, the automatic coupling device include mounting base 10, installation support plate 70, three-dimensional adjusting mechanism 20, tube core clamping Mechanism, shell clamping part mechanism 30, glue applying mechanism 40, light guard mechanism 60, device structure part 80 and PLC electrical control mechanisms, it is described Support plate 10, three-dimensional adjusting mechanism 20 and device structure part 80 are installed to be set on the mounting base 10, the three-dimensional regulation machine Structure 20 and device structure part 80 are respectively arranged on the both sides of the installation support plate 70, and the glue applying mechanism 40 is set to the installation support plate 70 side, the glue applying mechanism 40 is opposite with the three-dimensional adjusting mechanism 20, and the tube core clamping device is set to the dispensing The side upper end of mechanism 40 is simultaneously opposite with the three-dimensional adjusting mechanism 20, and the smooth guard mechanism 60 is set to the three-dimensional regulation machine On structure 20, the shell clamping part mechanism 30 is set to the three-dimensional adjusting mechanism 20, and the PLC is automatically controlled to be separately connected the dispensing Mechanism 40, tube core clamping device and light guard mechanism 60.
The tube core clamping device includes mounting seat 901, insulation spacer, multiple shrapnels 903, multiple SMC pin types cylinders 902 and tube core positioning cross frame 904, the tube core positioning cross frame 904 is set to the center of the mounting seat 901, Duo Gesuo SMC pin types cylinder 902 is stated in the mounting seat 901, one end of multiple shrapnels 903 is set to the mounting seat On 901, multiple SMC pin types cylinders 902 are arranged around the tube core positioning cross frame 904, and multiple shrapnels 903 surround The tube core positioning cross frame 904 is arranged, the other end and the tube core positioning cross frame 904 of each shrapnel 903, each The cylinder rod of the SMC pin types cylinder 902 contacts a shrapnel 903, the shrapnel 903 and the mounting seat 901 it Between be equipped with insulation spacer.
The SMC pin types cylinder 902 is 4, and the shrapnel 903 is 4.
The shell clamping part mechanism 30 includes support plate, positioning fixture 301 and lock screw 302, the positioning fixture 301 lower end connects the upper end of the support plate, and the lock screw 302 passes through threaded hole and 301 one end of the positioning fixture Side connection.
The glue applying mechanism 40 includes mounting plate 401, slider cylinder, two DOCK LEVELERs, 402, two syringe installation folders 403 and two syringes 404, two DOCK LEVELERs 402 be respectively arranged on the mounting plate 401, two height tune Plate 402 is saved on the mounting plate 401 at being symmetrical arranged, a needle is respectively equipped on two DOCK LEVELERs 402 Cylinder installation folder 403, a syringe 404 is respectively equipped in two syringe installation folders 403, and described slider cylinder one end connects It connects on the installation support plate 70, the other end of the slider cylinder connects the mounting plate 401.
The smooth guard mechanism 60 includes connecting seat 601, shading cylinder and hood 602, and the shading cylinder is set to institute It states on connecting seat 601, the lower end of the hood 602 connects the connecting seat 601.
The three-dimensional adjusting mechanism 20 includes XY directional trims frame and Z-direction micropositioning stage, the XY directional trims frame and the side Z It is respectively arranged on the mounting base to micropositioning stage, the XY directional trims frame is parallel with X-direction micropositioning stage.
The X-direction micropositioning stage includes Z axis motion platform 201 and lifting cylinder 50, the cylinder rod of the lifting cylinder 50 Connect the Z axis motion platform 201.
The PLC electrical control mechanisms include PLC controller, Operation switch, point respectively at the input terminal connection of PLC controller Glue position debugging switch, point glue cylinder location sensitive switch and baroswitch amount inductor, the output end with the PLC controller The first station, second station and the relay of connection.
First station is identical as the structure of second station comprising the first solenoid valve, second solenoid valve and third electricity Magnet valve, the output end of first solenoid valve connect the control terminal of the thimble cylinder, and the output end of the second solenoid valve connects The control terminal of the lifting cylinder is connect, the output end of the third solenoid valve connects the control terminal of the shading cylinder.
The equipment mainly by following mechanism member or it is automatically controlled form, tube core clamping device, general shell clamping part, XYZ 3 tie up Regulating mechanism(Coupling is used), UV glue point gluing mechanisms, UV light guard mechanisms, device structure part and the automatically controlled compositions of PLC.
Tube core is assembled in tube core clamping device and starts clamping button → by shell and is assembled to general shell clamping part Middle lock screw → press coupling button, which declines Z axis platform → adjusting XYZ 3, to be tieed up regulating mechanism and carries out coupling operation → coupling and complete Afterwards, start UV glue point gluing mechanisms to carry out the automatically controlled composition control UV light guard mechanisms declines of automatically dropping glue → PLC while starting UV light After source → UV light source irradiation times reach setting value, tube core clamping device unclamps, and UV light guard mechanisms rise, and coupling platform rises → repeat the coupling that above-mentioned action carries out next component(It is coupled in other side, there are two stations for the workbench, can take turns Stream operation).
Tube core clamping device as shown in Figure 6 is made of following part, tube core positioning cross frame 904, shrapnel 903(4 Only), SMC pin types cylinder 902, insulation spacer, mounting seat 901.
Its operation principle is as follows, there is venthole and tetra- pin type cylinders of SMC in mounting seat 901, before tube core, PLC control solenoid valves are ventilated into pedestal, and four SMC, tetra- pin type cylinders stretch out, and shrapnel is open-top.After being put into tube core, PLC is closed Close solenoid valve(Close compressed air), four SMC, tetra- pin type cylinders retracts, shrapnel, which is resetted, determines the pipe glue laminated of tube core in tube core On the cross of position, to realize the quick assembling of tube core.
As shown in fig. 7, the shell clamping part is made of positioning fixture and lock screw, SC/LC double-fiber shells can be positioned, SC/LC single fiber bi-directional shells.Its localization method is as follows, SC/LC double-fiber shells, is cylindrical structure, is cut using two of fixture Face and lock screw are fixed, rounded corners of the SC/LC single fiber bi-directional shells using positioning fixture and the right angle near lock screw It is fixed with lock screw.Realize a time when fixture covering multiple product can effectively reduce production different product.
As shown in figure 8, XYZ 3 ties up regulating mechanism by XY directional trim framves, Z-direction micropositioning stage, Z axis motion platform and lifting Cylinder forms.When carrying out coupling operation, lifting cylinder declines, the eye pattern XYZ that operator is fed back according to component(Slide unit)Direction Adjusting is coupled, and after reaching suitable index, is carried out in next step, and after the completion of the irradiation of UV glue, Z axis platform, which rises, to be restored just Beginning position.
As shown in figure 11, UV glue points gluing mechanism is by mounting plate, DOCK LEVELER, slider cylinder, syringe installation folder, UV plastic pins Cylinder composition.Entire glue applying mechanism is mounted on Z axis platform, and glue applying mechanism can move therewith when adjusting Z axis, ensures dispensing position The same position always in tube core is set, dispensing precision is improved.The action step of the mechanism is as follows, when dispensing action executes, PLC controls electromagnetism valve events, slider cylinder movement, and the inductive switch being mounted at this time in slider cylinder acts, and dispenser starts Point UV glue, after carrying out dispensing by the setting time, PLC controls slider cylinder playback.
As shown in figure 9, UV light guard mechanisms are mounted on Z axis motion platform, it is made of cylinder and hood.It hides When light acts, cylinder drives hood to move downward, and blocks the ultraviolet light of irradiation, and after the completion of irradiation, cylinder resets, and drives shading Cover returns to initial position.
As shown in Figure 10, PLC input and output sides are separately connected switch, sensor and solenoid valve(Control cylinder movement), The workbench uses double-station, and station 1 and station 2 are mutual indepedent, and PLC is not interfere with each other independently of each other when controlling yet.It needs exist for When what is illustrated is two station couplings, the break-make that a display and power supply control relay by PLC is shared, power supply is realized With toggling for signal.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention All any modification, equivalent and improvement etc., should all be included in the protection scope of the present invention made by within refreshing and principle.

Claims (9)

1. a kind of automatic coupling device of light-receiving component, which is characterized in that the automatic coupling device includes mounting base, peace Fill support plate, three-dimensional adjusting mechanism, tube core clamping device, shell clamping part mechanism, glue applying mechanism, light guard mechanism, device structure Part and PLC electrical control mechanisms, the installation support plate, three-dimensional adjusting mechanism and device structure part are set on the mounting base, institute It states three-dimensional adjusting mechanism and device structure part is respectively arranged on the both sides of the installation support plate, the glue applying mechanism is set to the installation The side of support plate, the glue applying mechanism is opposite with the three-dimensional adjusting mechanism, and the tube core clamping device is set to the dispenser The side upper end of structure is simultaneously opposite with the three-dimensional adjusting mechanism, and the smooth guard mechanism is set on the three-dimensional adjusting mechanism, institute Shell clamping part mechanism is stated on the three-dimensional adjusting mechanism, the PLC electrical control mechanisms are separately connected the glue applying mechanism, pipe Core clamping device and light guard mechanism;
The tube core clamping device includes mounting seat, insulation spacer, multiple shrapnels, multiple SMC pin types cylinders and tube core positioning Cross, the tube core positioning cross are set up in the center of the mounting seat, and multiple SMC pin types cylinders are set to the peace It fills on pedestal, one end of multiple shrapnels is set in the mounting seat, and multiple SMC pin types cylinders surround the tube core Positioning cross frame is arranged, and multiple shrapnels are arranged around the tube core positioning cross frame, another side pressure of each shrapnel On the tube core positioning cross frame, the cylinder rod of each SMC pin types cylinder contacts a shrapnel, the shrapnel with Insulation spacer is equipped between the mounting seat.
2. automatic coupling device according to claim 1, which is characterized in that the SMC pin types cylinder is 4, the bullet Piece is 4.
3. automatic coupling device according to claim 2, which is characterized in that the shell clamping part mechanism includes support Plate, positioning fixture and lock screw, the lower end of the positioning fixture connect the upper end of the support plate, and the lock screw passes through Threaded hole is connect with the side of described positioning fixture one end.
4. automatic coupling device according to claim 3, which is characterized in that the glue applying mechanism includes mounting plate, slide unit Cylinder, two DOCK LEVELERs, two syringe installation folders and two syringes, two DOCK LEVELERs are respectively arranged on the peace In loading board, two DOCK LEVELERs, at being symmetrical arranged, are set respectively on the mounting plate on two DOCK LEVELERs There are one the syringe installation folder, a syringe, the slider cylinder one are respectively equipped in two syringe installation folders End connects on the installation support plate, and the other end of the slider cylinder connects the mounting plate.
5. automatic coupling device according to claim 4, which is characterized in that the smooth guard mechanism includes connecting seat, hides Phosgene cylinder and hood, the shading cylinder are set on the connecting seat, and the lower end of the hood connects the connecting seat.
6. automatic coupling device according to claim 5, which is characterized in that the three-dimensional adjusting mechanism includes that the directions XY are micro- Frame and Z-direction micropositioning stage, the XY directional trims frame and Z-direction micropositioning stage is adjusted to be respectively arranged on the mounting base, the XY Directional trim frame is parallel with Z-direction micropositioning stage.
7. automatic coupling device according to claim 6, which is characterized in that the Z-direction micropositioning stage includes that Z axis movement is flat The cylinder rod of platform and lifting cylinder, the lifting cylinder connects the Z axis motion platform.
8. automatic coupling device according to claim 7, which is characterized in that the PLC electrical control mechanisms include PLC controls Device is opened respectively at the Operation switch of the input terminal connection of PLC controller, dispensing position debugging switch, point glue cylinder location sensitive Pass and baroswitch amount inductor, the first station, second station and the relay being connect with the output end of the PLC controller.
9. automatic coupling device according to claim 8, which is characterized in that the structure of first station and second station It is identical comprising the first solenoid valve, second solenoid valve and third solenoid valve, first solenoid valve output end connection described in The control terminal of SMC pin type cylinders, the output end of the second solenoid valve connect the control terminal of the lifting cylinder, the third electricity The output end of magnet valve connects the control terminal of the shading cylinder.
CN201610976687.1A 2016-10-28 2016-10-28 A kind of automatic coupling device of light-receiving component Active CN106547056B (en)

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CN107377300B (en) * 2017-09-08 2023-06-02 珠海恒讯科技有限公司 Optical assembly automatic dispensing coupling equipment and optical assembly automatic dispensing coupling method
CN110058354B (en) * 2019-03-19 2020-07-31 武汉光迅科技股份有限公司 Coupling dispensing system and coupling dispensing method
CN110058355B (en) * 2019-03-19 2020-06-30 武汉光迅科技股份有限公司 Automatic coupling device and automatic coupling method

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Address after: 518000 809, 810, 811, block B, building 6, Shenzhen International Innovation Valley, Dali community, Xili street, Nanshan District, Shenzhen City, Guangdong Province

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Patentee before: SHENZHEN HI-OPTEL TECHNOLOGY Co.,Ltd.