CN106546457B - A kind of track plate test specimen ingot stripper and die trial - Google Patents
A kind of track plate test specimen ingot stripper and die trial Download PDFInfo
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- CN106546457B CN106546457B CN201610871668.2A CN201610871668A CN106546457B CN 106546457 B CN106546457 B CN 106546457B CN 201610871668 A CN201610871668 A CN 201610871668A CN 106546457 B CN106546457 B CN 106546457B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
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Abstract
The present invention provides a kind of track plate test specimen ingot strippers, including shell, are provided with lifting device, force application apparatus, load transfer device and limiting device inside housings;Lifting device is arranged in parallel vertically with force application apparatus and is connect by load transfer device;Lifting device provides the power of vertical direction movement by load transfer device for force application apparatus;Limiting device includes the die trial erecting bed of braced frame and installation on the support frame, the surface that force application apparatus is arranged in die trial erecting bed is used to fix die trial, it drives force application apparatus to increase a power straight up to test specimen by rotating lifting gear, test specimen is released out of die trial.Track plate test specimen ingot stripper provided by the invention and die trial are used cooperatively, and demoulding efficiency is high, and it is conveniently stripped fixing and removing, save manpower, avoid the drawbacks of beaing modulus with rubber hammer, so that the die trial taken out is more complete, conclusion (of pressure testing) is more accurate.
Description
Technical field
The invention belongs to Asphalt Mixture Experiment equipment innovation areas, and in particular to a kind of track plate test specimen ingot stripper and examination
Mould.
Background technique
According to JTG E20-2011 " highway engineering pitch and Asphalt Mixture Experiment regulation ", takes turns milling process and be suitable for length
The molding of 300mm × wide 300mm × thickness 50-100mm plate-like test specimen.Before the board-like specimen molding of mixture, need in die trial
Inside one newspaper cut out of paving facilitates subsequent demoulding work so that the bottom surface and side of die trial are isolated by paper.
The die trial now selected in test is made of high-carbon steel or tool steel, and four side plates of die trial pass through bolt two-by-two
It links together, and constitutes an entirety with bottom plate respectively.When demoulding rut test piece, need one by one to twist bolt
Pine, since the adhesiveness of pitch is larger, so needing to carry out to beat die trial using small-sized compaction hammer to help the suitable of demoulding work
Benefit carries out.
It is found by a large number of experiments, after above-mentioned test process, the waste paper for largely speckling with pitch can be generated, and these waste paper are difficult
To be recycled, the waste of paper and the pollution of environment are caused;Demoulding is carried out by the elastic principle of bolt to be easy to make spiral shell
Bolt, which is deformed or is stained with pitch on bolt etc., can all influence the use of die trial next time, seriously affect the matter of specimen molding
Amount and every time demoulding require frequently to back out bolt and screw on bolt, waste time;In addition striking for a long time with small-sized compaction hammer
It beats, will cause the damage of die trial and influences the construction of the inside of board-like rut test piece, influence the accuracy of test result.
Summary of the invention
In order to solve to cause paper waste and environmental pollution in the prior art, needed when fixing die trial using bolt frequent
Twisting takes bolt to waste time, and the quality for seriously affecting specimen molding when the use of pitch next time is stained on bolt, is hit with small-sized
That hammers into shape in fact beats for a long time, will cause the damage of die trial and influences the construction of the inside of board-like rut test piece, influences test result
Accuracy the problem of, the present invention provides a kind of rut test piece ingot stripper and die trial.
A kind of track plate test specimen ingot stripper, including shell, are provided with lifting device, force application apparatus, power transmission inside housings
Device and limiting device;Lifting device is arranged in parallel vertically with force application apparatus and is connect by load transfer device;
Lifting device provides the power of vertical direction movement by load transfer device for force application apparatus;The limiting device packet
The die trial erecting bed of braced frame and installation on the support frame is included, the surface that force application apparatus is arranged in die trial erecting bed is used to
Fixed die trial;
Force application apparatus includes passive transmission shaft and thrust plate, and the upper end of passive transmission shaft and its centre bit is arranged in thrust plate
It sets and is connected by bearing with passive transmission shaft, bearing does thrust plate and passive transmission shaft together on vertical direction to move simultaneously
Do not rotated with passive transmission shaft, lifting device drives passive transmission shaft to move straight up, thrust plate to test specimen straight up
Power releases test specimen out of die trial.
Lifting device includes force turntable, main body framework and initiative drive shaft, and the force turntable, which is mounted on, actively to be passed
The upper end of moving axis, the circumferential surface of the initiative drive shaft are provided with screw thread, initiative drive shaft be mounted in main body framework and
The contact position of initiative drive shaft and upper beam, middle cross beam and lower beam in main body framework is connected through a screw thread.
The circumferential surface of passive transmission shaft is provided with screw thread, the first fixed plate on passive transmission shaft and braced frame, the
The contact position of two fixed plates and third fixed plate is all made of threaded connection, and the lower beam in third fixed plate and main body framework is solid
Even.
Load transfer device includes master gear, secondary gear and chain, master gear and time gear be separately mounted to initiative drive shaft and
On passive transmission shaft, connected between master gear and secondary gear by chain.
Die trial erecting bed includes the first bottom plate, and the upper surface of the first bottom plate is provided with the first rectangle frame, the first rectangle frame
Four angles at be provided with pin hole, first bottom plate is provided centrally with first through hole, the shape of the first through hole,
Size and the thrust plate it is identical, the position of first through hole and the position of thrust plate are corresponding in the vertical direction.
The radius of master gear is greater than the radius of time gear.
Braced frame and main body framework are welded using steel plate.
The upper surface of second bottom plate is provided with the second rectangle frame, on the second rectangle frame a line frame therein and its opposite
Frame on be provided with hollow pipe, the center position of the second bottom plate is equipped with the second through-hole, the shape of second through-hole, size and
Thrust plate it is identical;The area of bottom plate and the area equation of the second bottom plate, the side length of second rectangle frame are covered on described
Less than the first rectangle frame.
Pin hole is used to for die trial being fixed on ingot stripper on hollow pipe and ingot stripper in bolt cooperation die trial.
The center position on the two other side of the second rectangle frame is hinged with handle.
Above technical scheme is compared with prior art effect and is had following technical effect that
1, the present invention is cooperated using lifting device and force application apparatus, is provided by Manual control elevating device to force application apparatus
Power straight up uniformly exerts a force to test specimen by thrust plate (11), realizes lossless demoulding, and the radius of main driving wheel is greater than secondary
The radius of driving wheel, so that more laborsaving when people is to force application apparatus applied force.
2, the present invention is fixed by bolts when die trial and ingot stripper are fixed, avoid traditional knockout course repeat to back out,
The complicated processes for screwing on bolt, save time and manpower, improve demoulding efficiency;It overcomes and beats modulus using rubber hammer
Drawback, so that the die trial taken out is more complete, conclusion (of pressure testing) is more accurate, while avoiding using waste paper, economizes on resources and ring
Border is pollution-free.
3, the present invention facilitates people to take, and handle and side during demoulding by the way that handle is arranged on the frame of die trial
Frame is by hingedly, installing the space not wasted on ingot stripper when die trial, so that the fixation of die trial is more firm.
Detailed description of the invention
Fig. 1 is overall schematic of the invention;
Fig. 2 is schematic diagram of internal structure of the invention;
Fig. 3 is force application apparatus structural schematic diagram of the present invention;
Fig. 4 is die trial structural schematic diagram of the present invention;
The meaning that each label indicates in figure are as follows: 1- force turntable, 2- upper beam, 3- initiative drive shaft, 4- master gear, 5- quilt
Dynamic transmission shaft, 6- pin hole, 7- first through hole, the first bottom plate of 8-, 9- chain, 10- gear, 11- thrust plate, 12- middle cross beam,
13- lower beam, the first fixed plate of 14-, the second fixed plate of 15-, 16- third fixed plate, 17- bearing, the second bottom plate of 18-, 19- are empty
Heart pipe, 20- handle.
Specific embodiment
Track plate test specimen ingot stripper provided by the invention, as shown in Figure 1 and Figure 2, including shell, it is provided with inside housings
Lifting device, force application apparatus, load transfer device and limiting device;Lifting device and force application apparatus are arranged in parallel vertically and pass through biography
The connection of power device,
Lifting device provides the power of vertical direction movement by load transfer device for force application apparatus;Limiting device includes support
The die trial erecting bed of frame and installation on the support frame, the surface that force application apparatus is arranged in die trial erecting bed are used to fixed examination
Mould;
Such as Fig. 3, force application apparatus includes passive transmission shaft 5 and thrust plate 11, and the upper of passive transmission shaft 5 is arranged in thrust plate 11
End and its center is connected by bearing 17 with passive transmission shaft 5, bearing 17 allow thrust plate 11 and passive transmission shaft 5
Movement on vertical direction is done together while not being rotated with passive transmission shaft 5, and lifting device drives passive transmission shaft 5 to transport straight up
Dynamic, thrust plate 11 releases test specimen out of die trial to the power of test specimen straight up.
Lifting device includes force turntable 1, main body framework and initiative drive shaft 3, and force turntable 1 is mounted on initiative drive shaft
3 upper end, the circumferential surface of initiative drive shaft 3 are provided with screw thread, and initiative drive shaft 3 is mounted in main body framework and is actively driven
Axis 3 and the contact position of upper beam 2, middle cross beam 12 and lower beam 13 in main body framework are connected through a screw thread.
The circumferential surface of passive transmission shaft 5 is provided with screw thread, passive transmission shaft 5 and the first fixed plate in braced frame
14, the contact position of the second fixed plate 15 and third fixed plate 16 is all made of threaded connection, in third fixed plate 16 and main body framework
Lower beam 13 be connected.
Load transfer device includes master gear 4, secondary gear 10 and chain 9, and master gear 4 and time gear 10 are separately mounted to actively pass
On moving axis 3 and passive transmission shaft 5, connected between master gear 4 and secondary gear 10 by chain 9.
Die trial erecting bed includes the first bottom plate 8, is provided with the first rectangle frame, the first square week in four installations of the first bottom plate 8
Pin hole 6 is provided at four angles of shape frame, the first bottom plate 8 is provided centrally with first through hole 7, the shape of the first through hole 7
Shape, size and the thrust plate 11 it is identical, the position of first through hole 7 and the position of thrust plate 11 are opposite in the vertical direction
It answers.
Preferably, the radius of master gear 4 is greater than the radius of time gear 10.
Preferably, braced frame and main body framework are welded using steel plate.
It the die trial that a kind of and of the invention rut test piece ingot stripper is used cooperatively, such as Fig. 4, including the second bottom plate 18 and above covers
Bottom plate is provided with the second rectangle frame in the surrounding of the second bottom plate 18, in a line frame of the second rectangle frame and its frame on opposite
On be provided with hollow pipe 19, be equipped with the second through-hole in the center position of the second bottom plate 18, the shape of second through-hole, size and
Thrust plate 11 it is identical;On cover the area of bottom plate and the area equation of the second bottom plate 18, the side length of the second rectangle frame is less than first
Rectangle frame.
The invention also includes bolt, bolt cooperates pin hole 6 on hollow pipe 19 and ingot stripper in die trial to be used to die trial
It is fixed on ingot stripper.
Handle is hinged in the center position of other two rectangular shaped rim of the second rectangle frame.
It is the specific experiment process that inventor provides below:
1, the production of Wheel Tracking Specimens for Asphalt Mixtures
In the present embodiment, using conventional domestic rolling molding machine, die trial is vehicle designed by the present invention for the molding of rut test piece
Rut die trial.
(1) preparation
1) mix-design of track plate test specimen asphalt is carried out.
2) determine shaping asphalt rut test piece mix and stir and compacting temperature.
3) prepare mineral aggregate and pitch by formula, the mineral aggregate of various specifications is placed in 105 DEG C ± 5 DEG C of baking oven and is dried to perseverance
Weight (is generally no less than 4h).According to circumstances, coarse aggregate can first be rinsed with water clean rear drying, use after sieving that thickness can also be gathered materials
Water flushing is dried for standby again.
4) by thick, the fine aggregate of drying classification, quality is weighed by specimen Design gradation requirement and is uniformly mixed, is set in baking oven
Be preheated to pitch mix and stir 15 DEG C of temperature or more it is spare, miberal powder individually heats, pitch constant temperature oven, electric jacket fusing is heated to advising
It is spare that fixed asphalt mixes and stirs temperature, but must not exceed 175 DEG C.
5) asphalt mixer is preheated to mix and stir 10 DEG C of temperature or more or so it is spare and be heated to suitable temperature
It is spare, and the die trial of metal track, small-sized compaction hammer, scoop and spade etc. are placed in 100 DEG C of baking ovens and heat 1h.
6) when mixing asphalt, required mixture quality is close multiplied by Marshall standard impact density by the volume of 1 block of plate
Degree is calculated multiplied by 1.03 coefficient.
(2) the board-like test specimen of shaping asphalt
It is placed in mixer 1. the thickness of preheating is gathered materials, is properly mixed with small scoop, then add and need quantity
Be heated to mixing and stirring the pitch of temperature, start mixer will be mixed and stirred while stirring blade insertion mixture in mix and stir
1.5min, then pause is mixed and stirred, and the miberal powder individually heated is added, and continues to mix and stir until uniformly, and keep asphalt
It is mixed and stirred in temperature range what is required.
2. the track die trial of preheating is taken out from baking oven, bottom plate is covered by and is placed in die trial hollow out substrate, then will
The whole asphalts mixed and stirred, loading examination of equably being turn-taked in order along die trial by Bian Zhizhong after slightly being mixed and stirred with scuppit
Mould, middle part outline are higher than surrounding.
It is tamped one time 3. being turn-taked with the small-sized compaction hammer of preheating by Bian Zhizhong, is inserted into thermometer, material to be mixed is cooled to rule
After fixed compacting temperature, the plain paper for cutting out size is spread on surface, this measure is to prevent from rolling wheel from sticking pitch in die trial to mix
Close material.
5. before rolling, rolling wheel being preheated to 100 DEG C or so and hollow part fill block is placed in hollow part progress under die trial
Envelope is filled out, to guarantee the uniform force of mixture in compacting process.Then, the die trial for filling asphalt is placed in edge runner
Platform on, gently put down rolling wheel, start edge runner, first roll 2 round-trip (4 times) in a direction, then turn test specimen
Direction, which is rolled to Marshall standard compactness 100 ± 1%, to stop, final molding rut test piece.
2, it demoulds
It is demoulded using ingot stripper provided by the invention, process is as follows:
(1) fill block of the second through hole of die trial is removed, the die trial equipped with board-like rut test piece for then finishing health
It is placed in test specimen supporting table, after the pin hole in the hollow pipe alignment supporting table in die trial is placed, is fixed die trial with bolt
In in supporting table.
(2) force wheel disc is turned, thrust plate is driven to rise to and the second through hole of die trial seamless interfacing.
(3) continue rotation force turntable, test specimen is gradually released from die trial by thrust plate, after test specimen comes out completely, is stopped
Only exert a force.Test specimen is removed, follow-up test is carried out.
(4) it extracts bolt out, removes die trial, demoulding terminates.
It is the embodiment that inventor provides below, it should be noted that these embodiments are preferably examples, and the present invention is not
It is limited to the embodiment.
Embodiment:
Common AC-20 gradation is selected, gradation is as follows:
1 AC-20 mix proportion design of table
2 SBS modified asphalt technology index of table
Technical performance index | |
Needle penetration (25 DEG C, 0.1mm) | 51.3 |
Softening point (DEG C) | 79.3 |
T800(℃) | 77.9 |
Ductility (15 DEG C, cm) | 138.4 |
T1,2 (DEG C) | -11.4 |
Rebound degree (15 DEG C, %) | 53 |
Pi value | 0.16 |
Mass loss (%) after RTFOT | 0.02 |
Penetration ratio (%) after RTFOT | 91 |
What is used in test gathers materials as shown in table 1, and pitch is that SBS modified pitch is as shown in table 2, and coarse aggregate is limestone,
Fine aggregate is basalt, and the technical indicator of a variety of materials meets " standard specification for construction and acceptance of highway asphalt pavement " (JTG F40-
2004) requirement.
It is to prove ingot stripper in the case where not changing track plate test specimen performance, can be convenient and safe demould.Examination
It tests with identical material and ratio, at identical conditions, according to specific test process described above, has formed 8 tracks
Test specimen.Two groups each 4 are then classified as, demoulding time comparison is carried out, to prove that the ingot stripper can be convenient and safe take off
Mould;And rut test piece after demoulding is cut into girder and carries out low temperature bend test, it was demonstrated that the ingot stripper does not have rut test piece performance
It damages.
1, demoulding time compares
Demoulding time compares the one-to-one form that should take, and ingot stripper demoulding carries out simultaneously with conventional demoulding, at the end of
The demoulding time of first block of plate of both records completes remaining 6 pieces of rut test pieces according to same sequence, and the time is compared as follows table institute
Show.
3 time of table corresponds to table (S)
By table 3 it can easily be seen that when being demoulded to 4 pieces of board-like test specimens of asphalt, the time used in ingot stripper than
It is manually demolded and averagely lacks 89.5s, and ingot stripper is more safe and reliable, it is simple and convenient, do not need any demoulding equipment.
2, performance compares
Because kinds of experiments can be carried out after the demoulding of molding track plate test specimen, such as bending creep test, low temperature bend test, infiltration
Water test, construction depth test etc., wherein low temperature bend test is routine test, the meeting when evaluating mixture crack resistance at low-temperature
It is commonly used, there is certain representativeness, so selecting the good result of low temperature bend test proof ingot stripper in embodiment.
Track plate test specimen after demoulding patterning method is made into prism test specimen, the long 250mm ± 2mm of sample dimensions, width
30mm ± 2mm, high 35mm ± 2mm, across footpath 200mm+0.5mm, one piece of length, width and height are respectively the plate of 300mm, 300mm, 50mm
Block usually cleavable 6 test specimens.
When test, the size of test specimen is measured with slide calliper rule in span centre and two fulcrum sections, when the height or width of two fulcrum sections
When degree difference is more than 2mm, test specimen cancels.The width of spaning middle section is b, is highly h, takes the average value of opposite sides, accurately extremely
0.1mm。
Test specimen is placed in heat preservation in the thermostatic water bath of predetermined temperature and is no less than 45min, until test specimen temperature is 15 DEG C ± 0.5
DEG C, the distance between test specimen is not less than 10mm;Then, testing machine environmental cabinet is transferred to 15 DEG C ± 0.5 DEG C of predetermined temperature, test
Machine Liang Shi test specimen support is accurately good and sound, and fulcrum spacing is 200mm ± 0.5mm, and makes seaming chuck and push-down head rod iron keeping parallelism
And it is equidistant, fixed position;
Test specimen is taken out from thermostatic water bath, symmetrical immediately to place on the support, test specimen up and down direction should be with specimen molding
Shi Fangxiang is consistent.Then it being connect using load transducer, LVDT sensor with data system, is displacement with X-axis, Y-axis is load,
It returns to zero after the suitable range of selection, is finally tested with the speed of 50mm/min.
Because the test specimen number that one group of test specimen repeats test is no less than 3, to keep data more convincing, battery of tests test specimen
4 girders are selected, and numbers tested with same steps respectively.Test evaluation index is bending tensile strength (MPa), maximum curved drawing
Strain (με), stiffness modulus (MPa).Test result is as shown in the table:
4 bend test result of table
As shown in Table 4, the bend test items result of the test specimen obtained after ingot stripper demoulding will be better than conventional knocking
The test specimen that release method obtains.The experimental results showed that after being demoulded using ingot stripper, the test specimen quality of acquisition more preferably, institute
It is more accurate to obtain test result.Again because only changing stripping means, other external environments, human factor, examination during test
It is all identical to test the influence factors such as material and instrument, but from table can primary data have apparent difference, pushed away according in specification
The maximum flexural-tensile strain evaluation index recommended is it is found that the rut test piece crack resistance at low-temperature after being demoulded using ingot stripper is stronger.Therefore
It can illustrate that the ingot stripper in the present invention influences track after little or even ingot stripper demoulds to the board-like test specimen performance of asphalt
The performance of test specimen is better than manually demolded, this is because the ingot stripper, which is avoided, vehicle occurs due to tapping bottom plate for a long time and being demoulded
The case where internal structure damage of rut test specimen, so that test result is more accurate.
In summary, a kind of track die trial of the invention and ingot stripper, not only efficiency is obvious, convenient and safe, and demoulds
Rut test piece performance afterwards is more nearly reality, so that test result is more accurate.
Claims (6)
1. a kind of track plate test specimen ingot stripper, including shell, which is characterized in that be provided with lifting device, force inside housings
Device, load transfer device and limiting device;The lifting device and force application apparatus is arranged in parallel vertically and passes through load transfer device
Connection;
Lifting device provides the power of vertical direction movement by load transfer device for force application apparatus;The limiting device includes branch
The die trial erecting bed of support frame frame and installation on the support frame, the surface that force application apparatus is arranged in die trial erecting bed are used to fix
Die trial;
Force application apparatus includes passive transmission shaft (5) and thrust plate (11), and thrust plate (11) is arranged in the upper end of passive transmission shaft (5)
And its center is connected by bearing (17) with passive transmission shaft (5), bearing (17) makes thrust plate (11) and passive transmission
Axis (5) does movement on vertical direction together while not rotating with passive transmission shaft (5), and lifting device drives passive transmission shaft (5)
It moves straight up, thrust plate (11) releases test specimen out of die trial to the power of test specimen straight up;
The lifting device includes force turntable (1), main body framework and initiative drive shaft (3), force turntable (1) peace
Mounted in the upper end of initiative drive shaft (3), the circumferential surface of the initiative drive shaft (3) is provided with screw thread, initiative drive shaft (3)
It is mounted on upper beam (2), middle cross beam (12) and lower beam (13) in main body framework and in initiative drive shaft (3) and main body framework
Contact position be connected through a screw thread;
The circumferential surface of the passive transmission shaft (5) is provided with screw thread, and first on passive transmission shaft (5) and braced frame is solid
The contact position of fixed board (14), the second fixed plate (15) and third fixed plate (16) is all made of threaded connection, third fixed plate (16)
It is connected with the lower beam (13) in main body framework;
The load transfer device includes master gear (4), secondary gear (10) and chain (9), and master gear (4) and time gear (10) are respectively
It is mounted on initiative drive shaft (3) and passive transmission shaft (5), between master gear (4) and time gear (10) even by chain (9)
It connects;The radius of the master gear (4) is greater than the radius of time gear (10).
2. track plate test specimen ingot stripper as described in claim 1, which is characterized in that the die trial erecting bed includes the first bottom
Plate (8) is provided with the first rectangle frame in the upper surface of the first bottom plate (8), is provided with bolt at four angles of the first rectangle frame
Hole (6), first bottom plate (8) are provided centrally with first through hole (7), the shape of the first through hole (7), size and described
Thrust plate (11) it is identical, the position of first through hole (7) and the position of thrust plate (11) are corresponding in the vertical direction.
3. track plate test specimen ingot stripper as claimed in claim 1 or 2, which is characterized in that the braced frame and main body bone
Frame is welded using steel plate.
4. the die trial that track plate test specimen ingot stripper a kind of and described in claim 1 is used cooperatively, including the second bottom plate (18) and
On cover bottom plate, which is characterized in that the upper surface of the second bottom plate (18) is provided with the second rectangle frame, it is therein in the second rectangle frame
It is provided on a line frame and its frame on opposite hollow pipe (19), it is logical that the center position of the second bottom plate (18) is equipped with second
Hole, the shape of second through-hole, size and thrust plate (11) it is identical;The area and the second bottom plate (18) of bottom plate are covered on described
Area equation, the side length of second rectangle frame is less than the first rectangle frame.
5. die trial as claimed in claim 4, which is characterized in that it further include bolt, it is hollow in the bolt cooperation die trial
Pin hole (6) is used to for die trial being fixed on ingot stripper on pipe (19) and ingot stripper.
6. die trial as claimed in claim 4, which is characterized in that the centre bit on the two other side of second rectangle frame
The place of setting is hinged with handle.
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CN108279147B (en) * | 2018-02-01 | 2024-02-09 | 长安大学 | Electric hammering device of compaction instrument |
CN114441277A (en) * | 2020-11-06 | 2022-05-06 | 山东科技大学 | Novel bituminous mixture rut test piece demoulding equipment |
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