CN106544900A - The acquisition methods of textile dyeing bulk production production method and its dye combinations formula - Google Patents
The acquisition methods of textile dyeing bulk production production method and its dye combinations formula Download PDFInfo
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- CN106544900A CN106544900A CN201611051756.4A CN201611051756A CN106544900A CN 106544900 A CN106544900 A CN 106544900A CN 201611051756 A CN201611051756 A CN 201611051756A CN 106544900 A CN106544900 A CN 106544900A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/0004—General aspects of dyeing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/0032—Determining dye recipes and dyeing parameters; Colour matching or monitoring
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/58—Material containing hydroxyl groups
- D06P3/60—Natural or regenerated cellulose
- D06P3/66—Natural or regenerated cellulose using reactive dyes
Abstract
The present invention relates to the acquisition methods of a kind of textile dyeing bulk production production method and its dye combinations formula.The acquisition methods of the dye combinations formula of the textile dyeing bulk production production are processed by the textile to different yarns batch, fabric, yarn count, yarn length, water ratio, technique and production procedure, respectively obtain multiple addition coefficient groups.When needing to carry out bulk production production, can be according to the production information of textile, select to add multiplying factor group accordingly, and respectively added addition coefficient correspondence in multiplying factor group to obtain final addition coefficient group after being multiplied, the addition coefficient correspondence of each dye component in final addition coefficient group is multiplied by into each dye combinations formula used by original sample, it is possible to obtain each dye combinations formula needed for final bulk production production.Thus the bulk production production method is confirmed without the need for carrying out dozen sample compound plate every time, as long as obtaining corresponding addition coefficient group, follow-up bulk production every time is produced therefrom transfers corresponding addition coefficient, time saving and energy saving, efficiency high.
Description
Technical field
The present invention relates to textile technology field, more particularly, to a kind of textile dyeing bulk production production method and its dye set
Close the acquisition methods of formula.
Background technology
As shown in Fig. 2 sample can first be beaten to client crowd before bulk production dyeing production (i.e. high-volume dyeing production) by dye-works,
Bulk production order is descended again after client's confirmation is qualified.But the dyeing of current textile industry, such as the cotton fiber such as cotton yarn, bafta is big
Goods is produced, and is generally first first to beat sample according to bulk production color to be produced before bulk production production, the color dyed by sample
Confirmed, after confirmation is qualified, bulk production dyeing factory formula is rule of thumb provided by colorist.Before every batch of fiber bulk production production
It is intended to beat sample, thus traditional dyeing needs regular hour and manpower proofing toning, wastes time and energy, and is unfavorable for production
The reduction of cost and the raising of production efficiency.
The content of the invention
Based on this, it is necessary to each needed first to beat the problem of sample before bulk production production for traditional, there is provided a kind of
Advantageously reduce textile dyeing bulk production production method and its acquisition side of dye combinations formula of cost improve production efficiency
Method.
A kind of acquisition methods of the dye combinations formula of textile dyeing bulk production production, comprise the steps：
Before textile bulk production is produced, for qualified original sample, the corresponding dye combinations formula of the original sample is obtained
And the corresponding production information of the original sample；The dye combinations formula refers to the addition of dye component and each dye component；
The textile is fabric or yarn；If the textile is fabric, the production information refers to fabric, yarn batch, yarn count, yarn
Length, water ratio, technique and production procedure information；If the textile is yarn, the production information refer to yarn batch, yarn count, water ratio,
Technique and production procedure information；
If the textile be fabric, obtain the addition coefficient group of the addition of each dye component respectively, specifically include as
Lower step：
Draw a design toning as benchmark product is carried out with the textile of fabric using with the same yarn with different of yarn batch of original sample, and
And other production informations of benchmark product are identical with original sample, the dye combinations formula of the qualified benchmark product of toning of drawing a design is obtained,
And obtain addition the adding relative to the addition of each dye component of original sample of each dye component in the dye combinations formula
Into coefficient sets, the first addition coefficient group is designated as；
For the textile with benchmark product with identical yarn count and fabric, in different yarn length and other production informations with
In the case of original sample identical, in different water ratios and other production informations from the case of original sample identical, in different works
Skill and other production informations from the case of original sample identical, in different production procedures and in the remaining other information
From in the case of original sample identical, and in different yarns batch and in the case of other production informations with original sample identical, point
Toning of drawing a design is not carried out, and obtains the qualified each dye combinations formula of toning of drawing a design respectively, and obtained in each dye combinations formula
Addition coefficient group of the addition of each dye component relative to the addition of each dye component of original sample, is designated as respectively for not
With the second addition coefficient group of yarn length, the 3rd addition coefficient sets for different water ratios, for the 4th addition system of different process
Array, the 5th addition coefficient sets for different production procedures and the 6th addition coefficient group for different yarns batch；
If the textile is yarn, the addition coefficient group of each dye combinations formula is obtained respectively, specifically include following step
Suddenly：
Toning of drawing a design, and benchmark are carried out as benchmark product using with the textile of the yarn with different of the same yarn batch of original sample
Other production informations of product are identical with original sample, obtain the dye combinations formula of the qualified benchmark product of toning of drawing a design, and obtain
Addition coefficient of the addition of each dye component relative to the addition of each dye component of original sample in the dye combinations formula
Group, is designated as the first addition coefficient group；
For the textile with benchmark product with identical yarn count, in different water ratios and in other production informations and original sample
In the case of identical, in different process and other production informations from the case of original sample identical, in different production procedures
And the remaining other information from the case of original sample identical, and in different yarns batch and other production informations with
In the case of original sample identical, toning of drawing a design is carried out respectively, and obtains the qualified each dye combinations formula of toning of drawing a design respectively, and
Obtain the addition of the addition relative to the addition of each dye component of original sample of each dye component in each dye combinations formula
Coefficient sets, are designated as the 3rd addition coefficient sets for different water ratios, the 4th addition coefficient group for different process respectively, are directed to
5th addition coefficient sets of different production procedures and the 6th addition coefficient group for different yarns batch；
The each dye component of each addition coefficient correspondence in the addition coefficient group, for different production informations, will be corresponding
Addition coefficient group in corresponding each dye component addition coefficient be multiplied obtain final addition coefficient group, it is final according to this
The dye combinations formula of addition coefficient group and the original sample obtains the dye combinations formula needed for final bulk production production.
Wherein in one embodiment, the textile is cotton fiber product.
Wherein in one embodiment, the technique includes dyeing temperature and dyeing time.
Wherein in one embodiment, the production procedure included resin treatment and only resin treatment.
Wherein in one embodiment, the different yarns batch refer to corresponding textile in the same sensitive face of kiering after stain
Color, the product for obtaining are variant on color depth and/or coloured light.
Wherein in one embodiment, the different yarns batch be according to corresponding textile dyeability difference in depth
It is divided into multistage on degree and/or on coloured light, the textile batch of depth not at the same level and/or coloured light not at the same level.
A kind of textile reactive dyeing bulk production production method, comprises the steps：
The acquisition methods of the dye combinations formula of the textile dyeing bulk production production according to any of the above-described embodiment are obtained
The first addition coefficient group of the fabric for taking, the second addition coefficient group, the 3rd addition coefficient sets, the described 4th plus
Into coefficient sets, the 5th addition coefficient sets and the 6th addition coefficient group, or first addition of the yarn for obtaining
Coefficient sets, the 3rd addition coefficient sets, the 4th addition coefficient group, the 5th addition coefficient sets and the 6th addition
Coefficient sets；
According to fabric or the production information of yarn, be selected differently from original sample production information is corresponding plus multiplying factor group,
And final addition coefficient group is obtained after respectively being added the addition coefficient correspondence multiplication of various dye components in multiplying factor group；
The addition coefficient correspondence of each dye component in the final addition coefficient group is multiplied by used by the original sample
The addition of each dye component, obtains each dye combinations formula needed for final bulk production production；
According to the dye combinations recipe configuration dyestuff needed for final bulk production production, and carry out according to corresponding production information
Bulk production is produced.
The acquisition methods of the dye combinations formula of above-mentioned textile dyeing bulk production production are by different yarns batch, fabric, yarn
, the textile of yarn length, water ratio, technique and production procedure processed, respectively obtain for yarn with different and fabric or be directed to
First addition coefficient group of yarn with different, the second addition coefficient group for different yarn length, for the 3rd addition of different water ratios
Coefficient sets, the 4th addition coefficient group for different process, the 5th addition coefficient sets for different production procedures and it is directed to
6th addition coefficient group of different yarns batch.When needing to carry out bulk production production, can be selected according to fabric or the production information of yarn
Different from original sample production information is corresponding plus multiplying factor group, and by the addition system of various dye components respectively plus in multiplying factor group
Number correspondence obtains final addition coefficient group after being multiplied, by the addition coefficient correspondence of each dye component in final addition coefficient group
The each dye combinations formula being multiplied by used by original sample, obtains each dye combinations formula needed for final bulk production production, finally may be used
With each dye combinations recipe configuration dyestuff needed for producing according to final bulk production, and bulk production is carried out according to corresponding production information
Production.Thus, above-mentioned bulk production production method is without the need for carrying out playing the confirmation of sample compound plate every time, as long as obtaining corresponding addition system
Array, the production of follow-up bulk production every time therefrom transfer corresponding addition coefficient, time saving and energy saving, high in machining efficiency.
Description of the drawings
Schematic flow sheets of the Fig. 1 for the textile reactive dyeing bulk production production method of an embodiment of the present invention；
Fig. 2 is traditional textile reactive dyeing bulk production production method schematic flow sheet.
Specific embodiment
For the ease of understanding the present invention, the present invention is described more fully below with reference to relevant drawings.In accompanying drawing
Give presently preferred embodiments of the present invention.But, the present invention can be realized in many different forms, however it is not limited to this paper institutes
The embodiment of description.On the contrary, the purpose for providing these embodiments is to make the understanding to the disclosure more thorough
Comprehensively.
Unless otherwise defined, all of technology used herein and scientific terminology and the technical field for belonging to the present invention
The implication that technical staff is generally understood that is identical.The term for being used in the description of the invention herein is intended merely to description tool
The purpose of the embodiment of body, it is not intended that of the invention in limiting.Term as used herein "and/or" includes one or more phases
The arbitrary and all of combination of the Listed Items of pass.
As shown in figure 1, the textile reactive dyeing bulk production production method of an embodiment comprises the steps.
Step S110, transfer the textiles such as fabric or yarn for yarn with different and fabric or for the of yarn with different
One addition coefficient group, the second addition coefficient group for different yarn length, the 3rd addition coefficient sets for different water ratios, for not
The 6th criticized with the 4th addition coefficient group of technique, the 5th addition coefficient sets for different production procedures and for different yarns
Addition coefficient group.
In the present embodiment, the first to the 6th addition coefficient group is before bulk production production to carry out little sample testing acquisition,
Specifically before the production of textile bulk production, for qualified original sample, (original sample is similar in color with objective lot sample, is at one
The production informations such as an optional color formulas in color formulas are interval, its fabric, yarn batch are also arbitrarily selected, may act as visitor
The function of lot sample.Objective lot sample is, under client before bulk production order, to confirm qualified sample to client), obtain the original sample correspondence
Dye combinations formula and the corresponding production information of the original sample.Dye combinations formula described in present embodiment refers to dyestuff
The addition of component and each dye component.Textile described in present embodiment is produced preferably for cotton fibers such as fabric or yarns
Product.If textile is fabric, production information refers to fabric, yarn batch, yarn count, yarn length, water ratio, technique and production procedure information；If
Textile is yarn, and production information refers to yarn batch, yarn count, water ratio, technique and production procedure information.Wherein, technique includes dyeing
Temperature and dyeing time.Production procedure included resin treatment and only resin treatment, such as successively comprising " it is knitting->Microscopy->It is standby
Cloth->Boiling-off->Dyeing->Squezzing->Drying->Cross resin->Squezzing->Preliminary drying->Bake " the production procedure of mistake resin treatment and
Include successively " knitting->Microscopy->Standby cloth->Boiling-off->Dyeing->Squezzing->Preliminary drying->Bake " only resin treatment production stream
Journey etc..The dyeability of the corresponding textile of different yarns batch may be identical, it is also possible to which different, present embodiment is hereinafter described not
Corresponding textile is referred to preferably in the same sensitive colors of kiering after stain with yarn batch, the product for obtaining is in color depth and/or color
Discrepant different batches textile on light.For different yarns batch, according to corresponding textile dyeability difference in depth
It is divided into multistage on degree and/or on coloured light, the textile batch of depth not at the same level and/or coloured light not at the same level is different yarns
Batch, the such as difference on color depth with 1.0 as a unit step, coloured light with 0.3 as a unit step, respectively with for example deep
Shallow 1/2/3/4 and red yellow blue/orange/purple/blue or green 1/2/3/4 etc. represent.
For textiles such as fabrics, first, made using the textile of yarn with different and fabric with the same yarn batch of original sample
On the basis of product carry out toning of drawing a design, and other production informations of benchmark product are identical with original sample, and acquisition toning of drawing a design is qualified
Benchmark product dye combinations formula, and obtain the addition of each dye component in the dye combinations formula relative to original sample
The addition coefficient group of the addition of each dye component, is designated as the first addition coefficient group.
Secondly, for the textile with benchmark product with identical yarn count and fabric, in different yarn length and in other productions
Information from the case of original sample identical, in different water ratios and in the case of other production informations with original sample identical,
Different process and other production informations from the case of original sample identical, in different production procedures and it is remaining other letter
Breath from the case of original sample identical, and in different yarns batch and in the case of other production informations with original sample identical,
Toning of drawing a design is carried out respectively, and obtains the qualified each dye combinations formula of toning of drawing a design respectively, and obtain each dye combinations formula
In each dye component addition relative to the addition coefficient group of the addition of each dye component of original sample, be designated as respectively being directed to
Second addition coefficient group of different yarn length, the 3rd addition coefficient sets for different water ratios, for the 4th addition of different process
Coefficient sets, the 5th addition coefficient sets for different production procedures and the 6th addition coefficient group for different yarns batch.
For textiles such as yarns, first, the textile of the yarn with different criticized with the same yarn of original sample is used as benchmark
Product carry out toning of drawing a design, and other production informations of benchmark product are identical with original sample, obtain the qualified benchmark of toning of drawing a design
The dye combinations formula of product, and obtain each dyestuff of the addition relative to original sample of each dye component in the dye combinations formula
The addition coefficient group of the addition of component, is designated as the first addition coefficient group.
Secondly, for the textile with benchmark product with identical yarn count, in different water ratios and other production informations with
In the case of original sample identical, in different process and in the case of other production informations with original sample identical, in not syngenesis
Produce flow process and remaining other information from the case of original sample identical, and in different yarns batch and in other production informations
In the case of original sample identical, toning of drawing a design is carried out respectively, and obtains the qualified each dye combinations formula of toning of drawing a design respectively,
And obtain addition the adding relative to the addition of each dye component of original sample of each dye component in each dye combinations formula
Into coefficient sets, the 3rd addition coefficient sets for different water ratios, the 4th addition coefficient group for different process, pin are designated as respectively
The 5th addition coefficient sets and the 6th addition coefficient group for different yarns batch to different production procedures.
Addition coefficient group as herein described includes multiple addition coefficients, the corresponding each dye component of each addition coefficient.
Step S120, according to fabric or the production information of yarn, be selected differently from original sample production information it is corresponding plus
Multiplying factor group, and final addition coefficient is obtained after respectively being added the addition coefficient correspondence multiplication of various dye components in multiplying factor group
Group.
Step S130, the addition coefficient correspondence of each dye component in final addition coefficient group is multiplied by used by original sample
The addition of each dye component, obtains each dye combinations formula needed for final bulk production production.
Step S140, according to the dye combinations recipe configuration dyestuff needed for final bulk production production, and according to corresponding raw
Product information carries out bulk production production.
Below in conjunction with acquisition of the specific embodiment to above-mentioned textile dyeing bulk production production method and its dye combinations formula
Method is further described.
Dye combinations formula and production information and bulk production factory formula letter undetermined for an original sample shown in table 1 below
Breath.
Table 1
1. with the yarn with different of the dye component of original sample formula, auxiliary agent, technique, water ratio, long yarn, production procedure and batch
And the cloth of fabric is drawn a design respectively and mixes colours qualified.
For example, 30S/1, Dan Zhubu screen qualified dye combinations formula such as after the screening of different dyes combination formula
Under：
Dyestuff S.S YELLOW 3RF 0.012%；
Dyestuff S.S BR.RED 3BF 0.11%；
Dyestuff S.BR.BLUE R SPE 2.1%.
The addition for so calculating 30S/1, Dan Zhubu is multiplied by addition coefficient for original sample dye combinations formula, that is,：
Dyestuff S.S YELLOW 3RF 0.01% are multiplied by 120%；
Dyestuff S.S BR.RED 3BF 0.1% are multiplied by 110%；
Dyestuff S.BR.BLUE R SPE 2% are multiplied by 105%.
The first addition coefficient group when i.e. the bulk production of 30S/1, Dan Zhubu is produced is (120%, 110%, 105%).
Other addition coefficient groups different from the yarn with different and fabric of original sample are obtained respectively so.
2. the different yarns with the dye component of original sample formula, auxiliary agent, technique, water ratio, production procedure and batch are long
30S/1, Dan Zhubu draw a design respectively and mix colours qualified.
For example, after the screening of different dyes combination formula, it is qualified to screen for the Dan Zhubu of yarn long 50C=140,30S/1
Dye combinations formula is as follows：
Dyestuff S.S YELLOW 3RF 0.011%；
Dyestuff S.S BR.RED 3BF 0.1%；
Dyestuff S.BR.BLUE R SPE 2.1%.
So addition of single pearl cloth of yarn long 50C=140,30S/1 is multiplied by addition coefficient for original sample dye combinations formula,
Namely：
Dyestuff S.S YELLOW 3RF 0.01% are multiplied by 110%；
Dyestuff S.S BR.RED 3BF 0.1% are multiplied by 100%；
Dyestuff S.BR.BLUE R SPE 2% are multiplied by 105%.
I.e. single pearl cloth of yarn long 50C=140,30S/1 bulk production produce when the second addition coefficient group for (110%,
100%th, 105%).
The addition coefficient group of the single pearl cloth of the 30S/1 of other different yarn length is obtained respectively so.
3. with the different water ratios of the dye component of original sample formula, auxiliary agent, yarn length, technique, production procedure and batch
30S/1, Dan Zhubu draw a design respectively and mix colours qualified.
For example, water compares 1:The Dan Zhubu of 20 30S/1 screens qualified dyestuff after the screening of different dyes combination formula
Combination formula is as follows：
Dyestuff S.S YELLOW 3RF 0.012%；
Dyestuff S.S BR.RED 3BF 0.15%；
Dyestuff S.BR.BLUE R SPE 2.1%.
So water compares 1:The addition of single pearl cloth of 20 30S/1 is multiplied by addition coefficient for original sample dye combinations formula,
It is exactly：
Dyestuff S.S YELLOW 3RF 0.01% are multiplied by 120%；
Dyestuff S.S BR.RED 3BF 0.1% are multiplied by 150%；
Dyestuff S.BR.BLUE R SPE 2% are multiplied by 105%.
I.e. water compares 1:The 3rd addition coefficient sets when the bulk production of single pearl cloth of 20 30S/1 is produced for (120%, 150%,
105%).
The addition coefficient group of other different water ratios is obtained respectively so.
4. with the 30S/ of the dye component of original sample formula, auxiliary agent, yarn length, water ratio, technique and production procedure different batches
1st, Dan Zhubu draws a design respectively and mixes colours qualified.
For example, batch be deep 2 red 2 the mono- pearl cloth of 30S/1 after the screening of different dyes combination formula, the qualified dye of screening
Material combination formula is as follows：
Dyestuff S.S YELLOW 3RF 0.01%；
Dyestuff S.S BR.RED 3BF 0.09%；
Dyestuff S.BR.BLUE R SPE 1.9%.
So batch is that the addition of the deep 2 red 2 mono- pearl cloth of 30S/1 is multiplied by addition coefficient for original sample dye combinations formula,
Namely：
Dyestuff S.S YELLOW 3RF 0.01% are multiplied by 100%；
Dyestuff S.S BR.RED 3BF 0.1% are multiplied by 90%；
Dyestuff S.BR.BLUE R SPE 2% are multiplied by 95%.
I.e. batch be the 6th addition coefficient group when the bulk production of the deep 2 red 2 mono- pearl cloth of 30S/1 is produced be (100%, 90%,
95%).
The addition coefficient group of other different batches is obtained respectively so.
Should be noted that the addition method between different colors, the different batches of different dye combinations is different, need
To screen respectively and obtain qualified addition coefficient group.
5. with the different production procedures of the dye component of original sample formula, auxiliary agent, yarn length, water ratio, technique and batch
30S/1, Dan Zhubu draw a design respectively and mix colours qualified.
For example, the mono- pearl cloth of 30S/1 of resin is crossed after the screening of different dyes combination formula, screen qualified dye combinations
Formula is as follows：
Dyestuff S.S YELLOW 3RF 0.009%；
Dyestuff S.S BR.RED 3BF 0.09%；
Dyestuff S.BR.BLUE R SPE 1.9%.
The addition for so crossing the mono- pearl cloth of 30S/1 of resin is multiplied by addition coefficient for original sample dye combinations formula, that is,：
Dyestuff S.S YELLOW 3RF 0.01% are multiplied by 90%；
Dyestuff S.S BR.RED 3BF 0.1% are multiplied by 90%；
Dyestuff S.BR.BLUE R SPE 2% are multiplied by 95%.
The 5th addition coefficient sets during the bulk production production of the mono- pearl cloth of 30S/1 for crossing resin are (90%, 90%, 95%).
The addition coefficient group of other different batches is obtained respectively so.
6. the acquisition of the 4th addition coefficient group in terms of different process is in the same manner.
7. the last addition coefficient by corresponding addition coefficient group is multiplied and can be obtained by final addition coefficient group, because
And also it is formed the dye combinations formula of bulk production production.
The present embodiment is that one dye combinations of color dye combinations of bulk production production under different affecting factors are matched somebody with somebody
The acquisition methods of side, the different dye combinations of different colors then will obtain addition coefficient group by the method for the above respectively, be formed
The dye combinations formula of the bulk production production of different colours different dyes combination.The elder generation when the dye combinations formula of bulk production production is obtained
Color is classified, the standard of classification is not to affect the addition method of such color as a color formulas interval.When will
The original sample formula of production falls into a color formulas interval, is just carried out with the interval corresponding addition coefficient group of this color formulas
Calculate, draw the dye combinations formula of bulk production production.
The acquisition methods of the dye combinations formula of above-mentioned textile dyeing bulk production production are by different yarns batch, fabric, yarn
, the textile of yarn length, water ratio, technique and production procedure processed, respectively obtain for yarn with different and fabric or be directed to
First addition coefficient group of yarn with different, the second addition coefficient group for different yarn length, for the 3rd addition of different water ratios
Coefficient sets, the 4th addition coefficient group for different process, the 5th addition coefficient sets for different production procedures and it is directed to
6th addition coefficient group of different yarns batch.When needing to carry out bulk production production, can be selected according to fabric or the production information of yarn
Different from original sample production information is corresponding plus multiplying factor group, and by the addition system of various dye components respectively plus in multiplying factor group
Number correspondence obtains final addition coefficient group after being multiplied, by the addition coefficient correspondence of each dye component in final addition coefficient group
The each dye combinations formula being multiplied by used by original sample, obtains each dye combinations formula needed for final bulk production production, finally may be used
With each dye combinations recipe configuration dyestuff needed for producing according to final bulk production, and bulk production is carried out according to corresponding production information
Production.Thus, above-mentioned bulk production production method is without the need for carrying out playing the confirmation of sample compound plate every time, as long as obtaining corresponding addition coefficient
Group, the production of follow-up bulk production every time therefrom transfer corresponding addition coefficient, time saving and energy saving, high in machining efficiency.
Each technical characteristic of embodiment described above arbitrarily can be combined, to make description succinct, not to above-mentioned reality
Apply all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, the scope of this specification record is all considered to be.
Embodiment described above only expresses the several embodiments of the present invention, and its description is more concrete and detailed, but and
Therefore can not be construed as limiting the scope of the patent.It should be pointed out that for one of ordinary skill in the art comes
Say, without departing from the inventive concept of the premise, some deformations and improvement can also be made, these belong to the protection of the present invention
Scope.Therefore, the protection domain of patent of the present invention should be defined by claims.
Claims (7)
1. acquisition methods of the dye combinations formula of a kind of textile dyeing bulk production production, it is characterised in that comprise the steps：
Before textile bulk production is produced, for qualified original sample, obtain the corresponding dye combinations formula of the original sample and
The corresponding production information of the original sample；The dye combinations formula refers to the addition of dye component and each dye component；It is described
Textile is fabric or yarn；If the textile is fabric, the production information refers to fabric, yarn batch, yarn count, yarn length, water
Than, technique and production procedure information；If the textile is yarn, the production information refers to yarn batch, yarn count, water ratio, technique
And production procedure information；
If the textile is fabric, the addition coefficient group of the addition of each dye component is obtained respectively, specifically include following step
Suddenly：
Draw a design toning, and base as benchmark product are carried out with the textile of fabric using with the same yarn with different of yarn batch of original sample
Other production informations of quasi- product are identical with original sample, obtain the dye combinations formula of the qualified benchmark product of toning of drawing a design, and obtain
Take the addition system of the addition relative to the addition of each dye component of original sample of each dye component in the dye combinations formula
Array, is designated as the first addition coefficient group；
For the textile with benchmark product with identical yarn count and fabric, in different yarn length and other production informations with it is original
In the case of sample identical, in different water ratios and in the case of other production informations with original sample identical, in different process simultaneously
Other production informations from the case of original sample identical, in different production procedures and the remaining other information with it is former
In the case of beginning sample identical, and in different yarns batch and in the case of other production informations with original sample identical, enter respectively
Capable toning of drawing a design, and the qualified each dye combinations formula of toning of drawing a design is obtained respectively, and respectively contaminate in obtaining each dye combinations formula
The addition of material component is designated as different yarns respectively relative to the addition coefficient group of the addition of each dye component of original sample
Long the second addition coefficient group, the 3rd addition coefficient sets for different water ratios, the 4th addition coefficient group for different process,
The 5th addition coefficient sets and the 6th addition coefficient group for different yarns batch for different production procedures；
If the textile is yarn, the addition coefficient group of each dye combinations formula is obtained respectively, following steps are specifically included：
Toning of drawing a design is carried out as benchmark product using with the textile of the yarn with different of the same yarn of original sample batch, and benchmark product
Other production informations are identical with original sample, obtain the dye combinations formula of the qualified benchmark product of toning of drawing a design, and obtain the dye
Addition coefficient group of the addition of each dye component relative to the addition of each dye component of original sample, note in material combination formula
For the first addition coefficient group；
It is for the textile with benchmark product with identical yarn count, in different water ratios and identical with original sample in other production informations
In the case of, in different process and other production informations from the case of original sample identical, in different production procedures and
The remaining other information from the case of original sample identical, and in different yarns batch and other production informations with it is original
In the case of sample identical, toning of drawing a design is carried out respectively, and obtains the qualified each dye combinations formula of toning of drawing a design respectively, and obtained
Addition coefficient of the addition of each dye component relative to the addition of each dye component of original sample in each dye combinations formula
Group, is designated as the 3rd addition coefficient sets for different water ratios, the 4th addition coefficient group for different process, respectively for difference
5th addition coefficient sets of production procedure and the 6th addition coefficient group for different yarns batch；
The each dye component of each addition coefficient correspondence in the addition coefficient group, for different production informations, will add accordingly
Into in coefficient sets, the addition coefficient of corresponding each dye component is multiplied and obtains final addition coefficient group, according to the final addition
The dye combinations formula of coefficient sets and the original sample obtains the dye combinations formula needed for final bulk production production.
2. acquisition methods of the dye combinations formula of textile dyeing bulk production as claimed in claim 1 production, it is characterised in that
The textile is cotton fiber product.
3. acquisition methods of the dye combinations formula of textile dyeing bulk production as claimed in claim 1 production, it is characterised in that
The technique includes dyeing temperature and dyeing time.
4. acquisition methods of the dye combinations formula of textile dyeing bulk production as claimed in claim 1 production, it is characterised in that
The production procedure included resin treatment and only resin treatment.
5. acquisition methods of the dye combinations formula of textile dyeing bulk production as claimed in claim 1 production, it is characterised in that
The different yarns batch refer to corresponding textile in the same sensitive colors of kiering after stain, the product for obtaining in color depth and/or
It is variant on coloured light.
6. acquisition methods of the dye combinations formula of textile dyeing bulk production as claimed in claim 5 production, it is characterised in that
The different yarns batch are that the difference according to corresponding textile in dyeability is divided into multistage in depth and/or on coloured light, no
The textile batch of depth at the same level and/or coloured light not at the same level.
7. a kind of textile reactive dyeing bulk production production method, it is characterised in that comprise the steps：
The acquisition methods of the dye combinations formula of the textile dyeing bulk production production according to any one of claim 1～6
The first addition coefficient group of the fabric of acquisition, the second addition coefficient group, the 3rd addition coefficient sets, the described 4th
Addition coefficient group, the 5th addition coefficient sets and the 6th addition coefficient group, or obtain yarn described first plus
Add into coefficient sets, the 3rd addition coefficient sets, the 4th addition coefficient group, the 5th addition coefficient sets and the described 6th
Into coefficient sets；
According to fabric or the production information of yarn, be selected differently from original sample production information is corresponding plus multiplying factor group, and will
Respectively plus in multiplying factor group final addition coefficient group is obtained after the addition coefficient correspondence multiplication of various dye components；
The addition coefficient correspondence of each dye component in the final addition coefficient group is multiplied by into each dye used by the original sample
The addition of material component, obtains each dye combinations formula needed for final bulk production production；
According to the dye combinations recipe configuration dyestuff needed for final bulk production production, and bulk production is carried out according to corresponding production information
Production.
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| CN107419567A (en) * | 2017-07-31 | 2017-12-01 | 广东溢达纺织有限公司 | Textile dyeing production method |
| CN113793124A (en) * | 2021-09-17 | 2021-12-14 | 广东溢达纺织有限公司 | Bill of material generation method and device, computer equipment and storage medium |
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| CN107419567A (en) * | 2017-07-31 | 2017-12-01 | 广东溢达纺织有限公司 | Textile dyeing production method |
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