CN106543684B - A kind of low-permeability vehicle fuel outer tube layer glue composite rubber material - Google Patents

A kind of low-permeability vehicle fuel outer tube layer glue composite rubber material Download PDF

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Publication number
CN106543684B
CN106543684B CN201611116421.6A CN201611116421A CN106543684B CN 106543684 B CN106543684 B CN 106543684B CN 201611116421 A CN201611116421 A CN 201611116421A CN 106543684 B CN106543684 B CN 106543684B
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parts
outer tube
low
vehicle fuel
tube layer
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CN106543684A (en
Inventor
李鹏
王显妮
张振华
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Shaanxi Chemical Research Institute Co ltd
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Shaanxi Research Design Institute of Petroleum and Chemical Industry
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L71/00Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
    • C08L71/02Polyalkylene oxides
    • C08L71/03Polyepihalohydrins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/18Applications used for pipes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

A kind of low-permeability vehicle fuel outer tube layer glue composite rubber material, it include following component by score ratio: epichlorohydrin rubber 50 ~ 70, 30 ~ 50 parts of chlorosulfonated polyethylene rubber, 80 ~ 100 parts of reinforcing agent, 15 ~ 25 parts of plasticizer of softening, 4 ~ 6 parts of anti-aging agent, 5 ~ 10 parts of heat stable resin, 3 ~ 5 parts of tackifying resin, 3 ~ 5 parts of zinc oxide, 1 ~ 2 part of stearic acid, 4 ~ 8 parts of magnesia, 2 ~ 3 parts of vulcanizing agent, 0.6 ~ 1 part of vulcanization aid, the low-permeability vehicle fuel outer tube layer glue rubber material of the technical program preparation, with good resistance to fuel oil, heat resistance and good cementability, can long-term use temperature reach 130 DEG C, with biggish economic value.

Description

A kind of low-permeability vehicle fuel outer tube layer glue composite rubber material
Technical field
The present invention relates to a kind of low-permeability vehicle fuel outer tube layer glue composite rubber materials.
Background technique
Safety, energy conservation and environmental protection are the eternal themes of automotive technology development.Started using electronic fuel injection system Machine is one of the important measures for reducing discharge.After automobile uses EFI engine, fuel system pressure is mentioned than common engine 4 times or so high, the use of EFI engine not only increases the temperature of engine itself, but also makes the environment temperature of surrounding It increases;Furthermore oxidized compound is added in used fuel component.High temperature, acidification (acid are shown as in fuel system Property gasoline) and high-pressure trend, it is very harsh to the life requirement of sebific duct, thus propose and develop high pressure resistant, low-penetration fuel glue The requirement of pipe.In addition engine develops to high-power, high-revolving direction, leads to the acute variation of sebific duct operating ambient temperature, The material and processing method for promoting rubber tube of automobile fuel oil are constantly developing and are updating.It can not meet the acidification of heat-resisting and fuel-resistant It is required that improving its endurance quality to reach the service life for extending fuel hose and meeting environmental requirements, engine environment is solved The purpose for the problems such as environment temperature is excessively high and fuel oil medium changes.
Epichlorohydrin rubber is the bipolymer of epichlorohydrin homopolymers (CO) or epoxychloropropane and ethylene oxide (ECO), or added with Third monomer (propylene oxide) terpolymer.With oil resistant, ozone resistance, heat resistance compares butyronitrile The features such as rubber is good, and gas permeability is small.
It is main material through having high saturation prepared by chlorination, chlorosulfonation that chlorosulfonated polyethylene rubber, which is using polyethylene, The body material of special elastic containing chlorine of chemical structure belongs to the specific rubber kind of high-performance quality.Its white in appearance or milky Elastic material has thermoplasticity.Due to containing chlorine sulphonyl active group in molecular structure, therefore high activity is shown, and especially with resistance toization It is prominent to learn dielectric corrosion, ozone-resistant oxidation and the performances such as resistance to oil corrosion, fire-retardant, also have the change of anti-times, heat-resisting, anti-ionizing radiation, Low temperature resistant, anti scuffing and electrical insulating property and excellent mechanical performance.
Therefore, using both the above material the characteristics of, compounds processing technology using rubber, rationally designs formula, make the best use of the advantages and keep away It is short, it develops a kind of necessary for the high temperature resistant of automobile brake rubber hose outer layer glue, the rubber material of resistance to braking fluid, will generate Huge economic benefit and social benefit.
Summary of the invention
The purpose of the present invention is to provide a kind of low-permeability vehicle fuel outer tube layer glue composite rubber materials, to reduce Vehicle fuel pipe fuel oil permeability improves heat resistant type and fuel resistance.
To achieve the above object, the technical solution adopted by the present invention is that:
A kind of low-permeability vehicle fuel outer tube layer glue composite rubber material, includes following component by score ratio: chlorine ether 50 ~ 70 parts of rubber, 80 ~ 100 parts of reinforcing agent, 15 ~ 25 parts of plasticizer TP-95 of softening, is prevented at 30 ~ 50 parts of chlorosulfonated polyethylene rubber 4 ~ 6 parts of old agent, 5 ~ 10 parts of heat stable resin, 3 ~ 5 parts of tackifying resin, 3 ~ 5 parts of zinc oxide, 1 ~ 2 part of stearic acid, 4 ~ 8 parts of magnesia, sulphur 2 ~ 3 parts of agent, 0.6 ~ 1 part of vulcanization aid.
The epichlorohydrin rubber is ternary polymerization, trade mark PECO1204;The chlorosulfonated polyethylene rubber trade mark is TS930。
The reinforcing agent is N550 carbon black, two kinds of semi-reinforcing hydrocarbon black;Wherein N550 carbon black mass number is 30 ~ 40 parts, Semi-reinforcing hydrocarbon black mass fraction is 50 ~ 60 parts.
The anti-aging agent is antioxidant MB, anti-aging agent RD, anti-aging agent 445 are used in combination;Wherein antioxidant MB mass fraction is 1 ~ 3 parts, anti-aging agent RD mass fraction is 1 ~ 2 part, and 445 mass fraction of anti-aging agent is no less than 1.5 ~ 3 parts.
The heat stable resin is acrylic resin Carbopol 941.
The tackifying resin is p- tert-butyl phenolic tackifying resins BN-2.
The vulcanizing agent is TCY.
The vulcanization aid is any one in TMTD, TMTE, NA-22.
This programme compared with the existing technology, has the following advantages that and effect:
1) a kind of low-permeability vehicle fuel outer tube layer glue composite rubber material heatproof can reach 130 DEG C for a long time, can be short Phase uses under the conditions of 150 DEG C.
2) a kind of acid resistance fuel performance of low-permeability vehicle fuel outer tube layer glue composite rubber material is prominent.
Specific embodiment
The present invention is further discussed below with reference to embodiments.
Embodiment
60 parts of PECO1204 epichlorohydrin rubber, 40 parts of chlorosulfonated polyethylene rubber TS-930 are plasticated centainly in open mill Time, it is thin it is logical repeatedly after, until epoxy glue in Mooney viscosity value ML1+4In 50 ~ 55 ranges.
Rubber master batch after above-mentioned plasticate is moved into mixer, the mass fraction of rubber master batch is based on 100 parts, 35 parts of N550 carbon black, half 55 parts of hard carbon black, softening 20 parts of plasticizer TP-95,2 parts of antioxidant MB, 1.5 parts of anti-aging agent RD, 445 2 parts of anti-aging agent, oxygen Change 5 parts of zinc, 1 part of stearic acid, 941 6 parts of heat stable resin Carbopol, 3 parts of tackifying resin BN-2,6 parts of magnesia, vulcanizing agent 2.6 parts of TCY, 0.8 part of Vulcanization accelerator TMTD.Then conventional mixing, mixing time at least 5min, temperature control at 100 DEG C hereinafter, Rubber compound is obtained after being kneaded uniformly.Resulting rubber compound will be tested to be fitted into mold, vulcanized on vulcanizing press, vulcanization time 20min, 175 DEG C of curing temperature, 10 ± 1Mpa of sulfide stress to get arrive low-permeability vehicle fuel outer tube layer glue rubber material Material.Testing result is shown in Table 1, and detection method carries out according to national standards.
Embodiment 1
Different epichlorohydrin rubbers, chlorosulfonated polyethylene rubber ratio will generate large effect to the performance of vulcanizate.Table 1 For the vulcanizate test performance of different raw rubbers proportion.
Embodiment 2
Different reinforcing agent (carbon black) mass fractions are very big to vulcanized rubber mechanics influence, and table 2 is to use without the carbon black of ratio Amount influences situation to vulcanized mechanical.
Embodiment 3
The influence of different vulcanizing agent types and its dosage to vulcanized rubber performance is huge, is particularly important in rubber compounding Material.Table 3 lists several vulcanizer consumption proportions.
Embodiment 4
The preparation method of the low-permeability vehicle fuel outer tube layer glue rubber material of the present embodiment same 1, difference It is that the dosage of added plasticizer is different.
Embodiment 5
The high-low temperature resistant of the present embodiment, the ultralow buckling nitrile rubber for the diesel oil of resistance to machine preparation method with 1, it is different Place is that added anti-aging agent type and dosage are different.
Embodiment 6
The high-low temperature resistant of the present embodiment, the ultralow buckling nitrile rubber for the diesel oil of resistance to machine preparation method with 1, it is different Place is that heat stable resin used, tackifying resin dosage and proportion are different.
In short, the present invention provide low-permeability vehicle fuel outer tube layer glue rubber material, excellent material performance, have compared with Good industrialization value.

Claims (8)

1. a kind of low-permeability vehicle fuel outer tube layer glue composite rubber material, which is characterized in that by score ratio include following Component: 50 ~ 70 parts of epichlorohydrin rubber, 30 ~ 50 parts of chlorosulfonated polyethylene rubber, 80 ~ 100 parts of reinforcing agent, softening plasticizer TP-95 15 ~ 25 parts, 4 ~ 6 parts of anti-aging agent, 5 ~ 10 parts of heat stable resin, 3 ~ 5 parts of tackifying resin, 3 ~ 5 parts of zinc oxide, 1 ~ 2 part of stearic acid, oxidation 4 ~ 8 parts of magnesium, 2 ~ 3 parts of vulcanizing agent, 0.6 ~ 1 part of vulcanization aid.
2. a kind of low-permeability vehicle fuel outer tube layer glue composite rubber material according to claim 1, feature exist In the epichlorohydrin rubber is ternary polymerization, trade mark PECO1204;The chlorosulfonated polyethylene rubber trade mark is TS930.
3. a kind of low-permeability vehicle fuel outer tube layer glue composite rubber material according to claim 1, feature exist In the reinforcing agent is N550 carbon black, two kinds of semi-reinforcing hydrocarbon black;Wherein N550 carbon black mass number is 30 ~ 40 parts, half reinforcement Carbon black mass number is 50 ~ 60 parts.
4. a kind of low-permeability vehicle fuel outer tube layer glue composite rubber material according to claim 1, feature exist In the anti-aging agent is antioxidant MB, anti-aging agent RD, anti-aging agent 445 are used in combination;Wherein antioxidant MB mass fraction is 1 ~ 3 part, Anti-aging agent RD mass fraction is 1 ~ 2 part, and 445 mass fraction of anti-aging agent is no less than 1.5 ~ 3 parts.
5. a kind of low-permeability vehicle fuel outer tube layer glue composite rubber material according to claim 1, feature exist In the heat stable resin is acrylic resin Carbopol 941.
6. a kind of low-permeability vehicle fuel outer tube layer glue composite rubber material according to claim 1, feature exist In the tackifying resin is p- tert-butyl phenolic tackifying resins BN-2.
7. a kind of low-permeability vehicle fuel outer tube layer glue composite rubber material according to claim 1, feature exist In the vulcanizing agent is TCY.
8. a kind of low-permeability vehicle fuel outer tube layer glue composite rubber material according to claim 1, feature exist In the vulcanization aid is any one in TMTD, TMTE, NA-22.
CN201611116421.6A 2016-12-07 2016-12-07 A kind of low-permeability vehicle fuel outer tube layer glue composite rubber material Active CN106543684B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102746585A (en) * 2012-06-12 2012-10-24 安徽华海特种电缆集团有限公司 Polypropylene insulation cable material and its preparation method
CN105003762A (en) * 2015-06-26 2015-10-28 开平市亿洋塑胶制品有限公司 High pressure rubber pipe
CN105924817A (en) * 2016-06-06 2016-09-07 淮南曹庵润龙塑业有限公司 Low-smoke flame-retardant rubber material for automobile wires and cables and manufacturing method of rubber material

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102746585A (en) * 2012-06-12 2012-10-24 安徽华海特种电缆集团有限公司 Polypropylene insulation cable material and its preparation method
CN105003762A (en) * 2015-06-26 2015-10-28 开平市亿洋塑胶制品有限公司 High pressure rubber pipe
CN105924817A (en) * 2016-06-06 2016-09-07 淮南曹庵润龙塑业有限公司 Low-smoke flame-retardant rubber material for automobile wires and cables and manufacturing method of rubber material

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Address after: No.61 Xiyan Road, Xi'an City, Shaanxi Province 710054

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