CN106543658A - A kind of capacitor film high temperature resistance polyester material - Google Patents

A kind of capacitor film high temperature resistance polyester material Download PDF

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Publication number
CN106543658A
CN106543658A CN201610946444.3A CN201610946444A CN106543658A CN 106543658 A CN106543658 A CN 106543658A CN 201610946444 A CN201610946444 A CN 201610946444A CN 106543658 A CN106543658 A CN 106543658A
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CN
China
Prior art keywords
capacitor film
polyester material
high temperature
temperature resistance
polyester
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Pending
Application number
CN201610946444.3A
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Chinese (zh)
Inventor
胡忠胜
华玲萍
吴良军
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Anhui Feida Electrical Technology Co Ltd
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Anhui Feida Electrical Technology Co Ltd
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Priority to CN201610946444.3A priority Critical patent/CN106543658A/en
Publication of CN106543658A publication Critical patent/CN106543658A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/14Organic dielectrics
    • H01G4/18Organic dielectrics of synthetic material, e.g. derivatives of cellulose
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/32Wound capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/33Thin- or thick-film capacitors 
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/003Additives being defined by their diameter
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/16Applications used for films
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

A kind of disclosure of the invention capacitor film high temperature resistance polyester material, is made up of following component:Polyester, polyacrylamide, polytetrafluoroethylene (PTFE), dibutyl phthalate, polypropylene, glass fibre, calcium sulfate crystal whiskers, modifying agent, modified starch;The capacitor film polyester material each component collective effect of the present invention, with polyester primary raw material, it is aided with polyacrylamide, polytetrafluoroethylene (PTFE), dibutyl phthalate, polypropylene, glass fibre, calcium sulfate crystal whiskers, modifying agent, modified starch, give full play of the advantage of polyester, improve the stretch resistance energy of capacitor film, and improve its heat-resisting ability, reduce loss factor, particularly by calcium sulfate crystal whiskers, dibutyl phthalate significantly extends its service life with the synergy of polyacrylic performance, more than 48% is improve compared to the ordinary capacitor film polyester material life-span, remarkable in economical benefits.

Description

A kind of capacitor film high temperature resistance polyester material
Technical field
The present invention relates to capacitor area, more particularly to a kind of capacitor film high temperature resistance polyester material.
Background technology
Thin film capacitor is to work as electrode with metal forming, by the modeling such as itself and poly- ethyl ester, polypropylene, polystyrene or Merlon Material film, after overlapping from two ends, is wound into the capacitor of the construction of cylindrical shape;In the middle of all of plastic sheeting electric capacity, poly- third The characteristic of alkene (PP) electric capacity and polystyrene (PS) electric capacity is the most notable, and capacitor obtained in polypropylene film is with its percent thermal shrinkage It is low, stable performance, high temperature resistant, high pressure resistant, the remarkable advantage such as prevent from puncturing so that the use of capacitor obtained in polypropylene film Scope is more and more wider.Capacitor core is the heart of capacitor, therefore capacitor manufacture fuse material must have high frequency tolerant, resistance to height Temperature, a kind of polymeric membrane that can bear heavy current impact make medium, just can guarantee that whole machine is worked steadily in the long term.But it is existing When thin film capacitor is used under the conditions of high frequency or high impulse, capacitor self-heating can be made by the pulse current of capacitor and Temperature rise, the problems such as cause the increase of self-healing point, pressure reduction, the lost of life, after long-term work, easily aging, service behaviour is reduced.
The content of the invention
It is an object of the invention to provide a kind of capacitor film high temperature resistance polyester material, real by the following technical programs It is existing:
A kind of capacitor film high temperature resistance polyester material, is made up of following component by weight:Polyester 118-120, poly- third Acrylamide 16-20, polytetrafluoroethylene (PTFE) 25-28, dibutyl phthalate 2-5, polypropylene 3-6, glass fibre 5-8, calcium sulfate Whisker 1-3, modifying agent 0.5-1, modified starch 4-6;The modifying agent is made up of following component by weight:Carboxycellulose 2-4, sorbitol olein 2-5, rosin 6-8, calgon 1-3, alkali lignin 3-5, acrylamide 1-3, plant ash 1-4, Sodium tripolyphosphate 1-3, gaultherolin 2-4, soybean oil 3-6, peppermint oil 0.1-0.3.
Further, the polyester is that PET presses 82 with polybutylene terephthalate:3 mass ratioes Example is mixed.
Further, the glass fiber single filament is a diameter of 12-15 μm, silane of the glass fibre through its quality 3% Coupling agent treatment, the silane coupler are VTES.
Further, the modified starch is made up of following component by weight:Glutinous rice starch 32, cornstarch 2, receive Rice silica 1, nano-bentonite 3, its preparation method is:Zinc sulfate is pressed into 3 with water:After the mixing of 120 mass ratios, Ran Houtian Plus nano silica and glutinous rice starch, after stirring, are heated to 58-60 DEG C, are incubated 15min, then add nanometer swelling Soil, is stirred after 30min with 100r/min rotating speeds, adds cornstarch in four times, every time 1 weight portion of addition, and for the first time with the second After secondary cornstarch addition, respectively with 150r/min rotating speeds stirring 15min, temperature adjustment to 60-70 DEG C, for the third time with four time After cornstarch addition, 15min is stirred with 250r/min rotating speeds respectively, then temperature adjustment to 75-80 DEG C is ground 20min, after standing 1h, filters, washs, be dried at 100 DEG C, you can.
Further, the preparation method for modifier is:
Hydroxymethyl cellulose, plant ash, peppermint oil mixing are ground 40min, are then mixed with soybean oil by a;
Sorbitol olein, rosin are mixed by B, are added calgon, are heated to 60-65 DEG C, are incubated 10min, Ran Houtian Plus alkali lignin, acrylamide, 25min is incubated under the conditions of 82-87 DEG C;
Step a product is mixed by c with step b product, adds remaining residual components, stirs 4 hours i.e. with the speed of 2500r/min .
The invention has the beneficial effects as follows:The capacitor film polyester material each component collective effect of the present invention, with polyester Primary raw material, is aided with polyacrylamide, polytetrafluoroethylene (PTFE), dibutyl phthalate, polypropylene, glass fibre, calcium sulfate brilliant Palpus, modifying agent, modified starch, give full play of the advantage of polyester, improve the stretch resistance energy of capacitor film, and improve Its heat-resisting ability, reduces loss factor, particularly by calcium sulfate crystal whiskers, dibutyl phthalate and polyacrylic performance Synergy significantly extend its service life, compared to the ordinary capacitor film polyester material life-span improve 48% with On, remarkable in economical benefits.
The modifying agent that the addition present invention is prepared, not only greatly improves the heat-resisting ability of capacitor film, and energy When enough suppressing thin film capacitor to use under the conditions of high frequency or high impulse, capacitor itself can be made by the pulse current of capacitor Generate heat and the speed of temperature rise, so as to the significantly more efficient normal use for having ensured capacitor, the ageing resistance to capacitor film Can increase significantly with moulding processability tool, compatibility is good between each composition.The present invention prepare modified starch and its Remaining raw material synergy, can improve the scope of thin-film capacitor to a certain extent, and can improve leak resistance resistance, increase The anti-breakdown performance of strong film electric capacity, and then the service life of capacitor can be improved, enable to capacitor frequency characteristic more Good, dielectric loss is lower such that it is able to guarantee that signal, in transmission, will not occur too big distortion situation and occur, greatly carry The high quality of capacitor.
After testing, horizontal percent thermal shrinkage of the capacitor film of the invention when standing 20min at 350 DEG C of polyester material< 0.12%, transverse tensile strength is 228-230MPa, and longitudinal tensile strength is 182-192MPa, and wetting tension is 34-36mN/m.
Specific embodiment
Embodiment 1
A kind of capacitor film high temperature resistance polyester material, is made up of following component by weight:Polyester 118, polyacrylamide Amine 16, polytetrafluoroethylene (PTFE) 25, dibutyl phthalate 2, polypropylene 3, glass fibre 5, calcium sulfate crystal whiskers 1, modifying agent 0.5, Modified starch 4;The modifying agent is made up of following component by weight:Carboxycellulose 2, sorbitol olein 2, rosin 6th, calgon 1, alkali lignin 3, acrylamide 1, plant ash 1, sodium tripolyphosphate 1, gaultherolin 2, soybean oil 3, peppermint Oil 0.1.
Embodiment 2
A kind of capacitor film high temperature resistance polyester material, is made up of following component by weight:Polyester 120, polyacrylamide Amine 20, polytetrafluoroethylene (PTFE) 28, dibutyl phthalate 5, polypropylene 6, glass fibre 8, calcium sulfate crystal whiskers 3, modifying agent 1, change Property starch 6;The modifying agent is made up of following component by weight:Carboxycellulose 4, sorbitol olein 5, rosin 8, Calgon 3, alkali lignin 5, acrylamide 3, plant ash 4, sodium tripolyphosphate 3, gaultherolin 4, soybean oil 6, peppermint oil 0.3。
Embodiment 3
A kind of capacitor film high temperature resistance polyester material, is made up of following component by weight:Polyester 119, polyacrylamide Amine 18, polytetrafluoroethylene (PTFE) 26, dibutyl phthalate 3, polypropylene 4, glass fibre 6, calcium sulfate crystal whiskers 2, modifying agent 0.8, Modified starch 5;The modifying agent is made up of following component by weight:Carboxycellulose 3, sorbitol olein 4, rosin 7th, calgon 2, alkali lignin 4, acrylamide 2, plant ash 3, sodium tripolyphosphate 2, gaultherolin 3, soybean oil 4, peppermint Oil 0.2.
After testing, horizontal percent thermal shrinkage of the capacitor film of the invention when standing 20min at 350 DEG C of polyester material< 0.12%, transverse tensile strength is 228-230MPa, and longitudinal tensile strength is 182-192MPa, and wetting tension is 34-36mN/m; When the modifying agent prepared without the present invention when the present invention prepares capacitor film polyester material, the polyester material of preparation Horizontal percent thermal shrinkage during 20min is stood at 350 DEG C<0.22%, transverse tensile strength is 210-212MPa, and longitudinal stretching is strong Spend for 140-150MPa, wetting tension is 24-26mN/m;When the present invention prepares capacitor film polyester material without Calcium sulfate crystal whiskers, the capacitor film polyester material of preparation were improve compared to the ordinary capacitor film polyester material life-span 24% or so, performance is substantially reduced;When the present invention prepares capacitor film polyester material adopt common starch method of modifying Modified glutinous rice starch, addition are constant, and the scope of thin-film capacitor, leak resistance resistance are significantly reduced compared to the present invention, When signal is transmitted, distortion situation occurrence probability is uprised.

Claims (5)

1. a kind of capacitor film high temperature resistance polyester material, it is characterised in that be made up of following component by weight:Polyester 118-120, polyacrylamide 16-20, polytetrafluoroethylene (PTFE) 25-28, dibutyl phthalate 2-5, polypropylene 3-6, glass fibers Dimension 5-8, calcium sulfate crystal whiskers 1-3, modifying agent 0.5-1, modified starch 4-6;The modifying agent is by weight by following component system Into:Carboxycellulose 2-4, sorbitol olein 2-5, rosin 6-8, calgon 1-3, alkali lignin 3-5, acrylamide 1- 3rd, plant ash 1-4, sodium tripolyphosphate 1-3, gaultherolin 2-4, soybean oil 3-6, peppermint oil 0.1-0.3.
2. a kind of capacitor film high temperature resistance polyester material according to claim 1, it is characterised in that the polyester is PET presses 82 with polybutylene terephthalate:3 mass ratios are mixed.
3. a kind of capacitor film high temperature resistance polyester material according to claim 1, it is characterised in that the glass Glass fiber filament diameter is 12-15 μm, and glass fibre is processed through the silane coupler of its quality 3%, and the silane coupler is VTES.
4. a kind of capacitor film high temperature resistance polyester material according to claim 1, it is characterised in that the modified shallow lake Powder is made up of following component by weight:Glutinous rice starch 32, cornstarch 2, nano silicon 1, nano-bentonite 3, its Preparation method is:Zinc sulfate is pressed into 3 with water:After the mixing of 120 mass ratios, then add nano silicon and glutinous rice starch, After stirring, 58-60 DEG C is heated to, is incubated 15min, then adds nano-bentonite, 30min is stirred with 100r/min rotating speeds Afterwards, add cornstarch in four times, every time 1 weight portion of addition, after the addition of for the first time with second cornstarch, respectively with 150r/min rotating speeds stir 15min, temperature adjustment to 60-70 DEG C, after for the third time with four cornstarch adds, respectively with 250r/min rotating speeds stir 15min, and then temperature adjustment to 75-80 DEG C is ground 20min, after standing 1h, filter, wash, It is dried at 100 DEG C, you can.
5. a kind of capacitor film high temperature resistance polyester material according to claim 1, it is characterised in that the modifying agent Preparation method is:
Hydroxymethyl cellulose, plant ash, peppermint oil mixing are ground 40min, are then mixed with soybean oil by a;
Sorbitol olein, rosin are mixed by B, are added calgon, are heated to 60-65 DEG C, are incubated 10min, Ran Houtian Plus alkali lignin, acrylamide, 25min is incubated under the conditions of 82-87 DEG C;
Step a product is mixed by c with step b product, adds remaining residual components, stirs 4 hours i.e. with the speed of 2500r/min .
CN201610946444.3A 2016-10-26 2016-10-26 A kind of capacitor film high temperature resistance polyester material Pending CN106543658A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111300783A (en) * 2020-02-26 2020-06-19 四川省科学城久信科技有限公司 Preparation process of double-sided electrically-polarized polypropylene film

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001237141A (en) * 2000-02-25 2001-08-31 Toray Ind Inc Chip-shaped film capacitor
CN104725722A (en) * 2015-03-19 2015-06-24 苏州欢颜电气有限公司 Polypropylene composite material for capacitor films
CN104817825A (en) * 2015-05-05 2015-08-05 苏州靖羽新材料有限公司 Polyester material used for capacitor thin film
CN104945865A (en) * 2015-06-29 2015-09-30 青岛精石通精密机械制造有限公司 High-performance anti-static PET composite material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001237141A (en) * 2000-02-25 2001-08-31 Toray Ind Inc Chip-shaped film capacitor
CN104725722A (en) * 2015-03-19 2015-06-24 苏州欢颜电气有限公司 Polypropylene composite material for capacitor films
CN104817825A (en) * 2015-05-05 2015-08-05 苏州靖羽新材料有限公司 Polyester material used for capacitor thin film
CN104945865A (en) * 2015-06-29 2015-09-30 青岛精石通精密机械制造有限公司 High-performance anti-static PET composite material

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111300783A (en) * 2020-02-26 2020-06-19 四川省科学城久信科技有限公司 Preparation process of double-sided electrically-polarized polypropylene film

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Application publication date: 20170329