The content of the invention
It is an object of the invention to provide a kind of tank container, solves the problems, such as that the tank case of prior art is low from great payload.
To solve above-mentioned technical problem, the present invention is adopted the following technical scheme that:A kind of tank container, including framework, tank body and fixing device;Framework includes the tie-beam of spaced end frame and connection two ends frame bottom;Tank body includes inner bag and winds and be solidified on the fabric reinforcement of inner bladder outer wall;Tank body is arranged in the framework, and the two ends of tank body are connected with the end frame of framework respectively;Fixing device is included the saddle for carrying tank body and anchor ear that tank body is fixed on saddle is engaged with saddle, and anchor ear is detachably connected with saddle;The saddle is fixed on the tie-beam of the framework.
Preferably, the end frame includes the diagonal brace in frame, the supporting member in frame, connection supporting member periphery and frame corner;The supporting member correspondence is connected with the end of the tank body.
Preferably, corner diagonal brace is also associated between the diagonal brace and the frame.
Preferably, wherein the supporting member during frame is held described in is support ring, the supporting member in other end frame is gripper shoe or support ring.
Preferably, the saddle is provided with the supporting part and the connecting portion positioned at supporting part both sides being adapted to the tank body lower part profile;The anchor ear includes the mounting ear for binding round plate and protruding outward from hoop plate two ends;The tank body is carried on the supporting part, and the hoop plate hoop is located at the tank body periphery, and the mounting ear is detachably connected with the connecting portion, so as to tank body is fixed on the supporting part.
Preferably, liner is equipped between the saddle and the tank body and between the anchor ear and the tank body.
Preferably, the mounting ear is connected by securing member with the connecting portion, and liner is additionally provided between mounting ear and connecting portion.
Preferably, the fixing device has at least two groups, along lengths of frame direction interval setting.
Preferably, the material of the fabric reinforcement is glass fibre, carbon fiber or aramid fiber;By resin solidification on the inner bag, the resin is thermosetting resin to the fabric reinforcement.
Preferably, the resin is epoxy resin or phenolic resin.
Preferably, the inwall of the inner bag is additionally provided with stiffening ring, and the stiffening ring is overall in a ring, is adapted to the section of inner bag.
Preferably, the stiffening ring is platy structure, and two corners that two surfaces of stiffening ring are formed with inner bag inwall further respectively have reinforcement gusset.
Preferably, swash plate is additionally provided with the inner bag, the swash plate is fixed on the stiffening ring by securing member.
Preferably, the material of the stiffening ring is nonmetallic composite.
Preferably, the inner bag be by made by non-metallic material nonmetallic inner bag or by made by metal material metal inner tube.
Preferably, the material of the nonmetallic inner bag is engineering plastics or nonmetallic composite;The material of the metal inner tube is steel or aluminum or their alloy.
As shown from the above technical solution, the present invention at least has advantages below:1st, tank body top layer adopts fabric reinforcement, and using fibre strengthening, the inner bag of tank body can be made using nonmetallic materials, can with accumulating some metal materials cannot accumulating medium, improve tank body versatility;2nd, tank body density of material is far below metal material, even if tank body inner bag adopts metal material, also can carry out reduction processing to metal material inner bag;Therefore, under certain design condition and working condition, tank body overall weight can mitigate, and conduct oneself with dignity little, it is possible to increase payload, Lifting Convey efficiency, reducing energy consumption;3rd, tank body two ends carry out longitudinal spacing by the end frame of framework, and the main part of tank body is carried and fixed by the fixing device formed by saddle and anchor ear, and then tank body is effectively fixed, and does not result in the damage of tank body surface fibre enhancement layer;4th, anchor ear and saddle are detachable connection, are impermanent connection mode, can be dismounted and be changed, easy to use.
Description of the drawings
Fig. 1 is the side structure schematic diagram of tank container preferred embodiment of the present invention.
Fig. 2 is the composition structural representation of tank body in tank container preferred embodiment of the present invention.
Fig. 3 is A-A views in Fig. 1 of the present invention.
Fig. 4 is B-B views in Fig. 3 of the present invention.
Fig. 5 is the structural representation of tank container preferred embodiment of the present invention wherein one end.
Fig. 6 is the structural representation of the tank container preferred embodiment other end of the present invention.
Fig. 7 is the structural representation of saddle, anchor ear and tank body connection in tank container preferred embodiment of the present invention.
Description of reference numerals is as follows:1st, tank body;11st, inner bag;12nd, fabric reinforcement;13rd, stiffening ring;14th, strengthen gusset;1a, cylinder;1b, end socket;101st, feed inlet and outlet;102nd, manhole;2nd, framework;21st, first end frame;211st, frame;212nd, gripper shoe;213rd, diagonal brace;214th, corner diagonal brace;22nd, the second end frame;221st, frame;222nd, support ring;223rd, diagonal brace;224th, corner diagonal brace;23rd, tie-beam;3rd, fixing device;31st, saddle;311st, supporting part;312nd, connecting portion;32nd, anchor ear;321st, bind round plate;322nd, mounting ear;33rd, securing member;4th, liner.
Specific embodiment
Embody feature of present invention to describe in detail in the following description with the exemplary embodiment of advantage.It should be understood that the present invention can have various changes on different embodiments, which neither departs from the scope of the present invention, and explanation therein and diagram are treated as purposes of discussion in itself, and is not used to limit the present invention.
Refering to Fig. 1, the tank container of the present embodiment includes tank body 1, framework 2 and fixing device 3.
Tank body 1 is that fiber winds reinforcing formula tank body, as shown in Fig. 2 which includes inner bag 11 and winds and be solidified on the fabric reinforcement 12 of 11 outer wall of inner bag.
Inner bag 11 is more preferably non-metallic material, can be made up of engineering plastics or nonmetallic composite.The inner bag 11 of this material can with accumulating some existing metal materials tank body cannot accumulating medium, and nonmetallic materials density it is little, from heavy and light, it is possible to increase payload, raising efficiency.
In other embodiments, inner bag 11 can also be metal material, can be made up of steel or aluminum or their alloy.As inner bag 11 is strengthened by fabric reinforcement 12, relative to the tank body of existing metal material, the inner bag 11 of the present embodiment can with thinning, so as to can reduces cost, 1 overall deadweight of tank body is still below the tank body of existing metal material.
Inner bag 11 can also refer to be spliced after prior art makes cylinder and end socket respectively again by being integrally formed directly making.
Fabric reinforcement 12 is by winding fiber on the inner bag 11 made, and adds resin and solidified, so as to be formed on the outer wall of inner bag 11.
The material of fabric reinforcement 12 is glass fibre, carbon fiber, aramid fiber or other fibrous materials, specifically can be selected according to the service condition of tank body 1.
The resin that the solidification of fabric reinforcement 12 is adopted can be epoxy resin, phenolic resin or other thermoset resin materials.
Again Fig. 1 is referred to again, and in the present embodiment, the overall structure shape of tank body 1 is roughly the same with existing tank body shape, and main part is substantially cylindrical, and the shape at two ends is then identical with the end socket form of existing tank body.In the present embodiment, the top of 1 main part of tank body is provided with feed inlet and outlet 101 and manhole 102.
For ease of statement, the title that the main part and two end portions of tank body 1 continue to use prior art is referred to as into cylinder 1a and end socket 1b.But it is stressed again that the fabric reinforcement 12 on 1 top layer of tank body is that, by the inner bag 11 made winding and solidifying to form, therefore have splicing seams between common cylinder and end socket in the present invention.It is understood that tank body 1 is divided into cylinder 1a and end socket 1b, the mainly differentiation according to done by its shape and position in the present invention, and and represent the actual composition structure of tank body 1.
Refering to Fig. 3, in certain embodiments, according to 1 pressure of tank body and the size of diameter, stiffening ring 13 is additionally provided with the inwall of 1 inner bag 11 of tank body.Stiffening ring 13 is overall in a ring, and 13 outer peripheral edge of stiffening ring is adapted to the section of inner bag 11.Along 1 longitudinal direction of tank body, 13 space set of stiffening ring has multiple.More preferably, stiffening ring 13 is nonmetallic composite.Stiffening ring 13 can be fixed on inner bag 11 by modes such as bonding, fusions, also can be integrally formed with inner bag 11.
Fig. 3 and Fig. 4 is referred in the lump, and stiffening ring 13 is platy structure, is protruded out from 11 inwall of inner bag to 11 center of inner bag.Two corners that two surfaces of stiffening ring 13 are formed with 11 inwall of inner bag further respectively have reinforcement gusset 14, strengthen gusset 14 multiple along being circumferentially arranged for inner bag 11.
More preferably, in certain embodiments, the size according to 1 volume of tank body, can also arrange swash plate in inner bag 11(Not shown in figure), swash plate is secured by bolts on stiffening ring 13.
Refering to Fig. 1, framework 2 includes spaced first end frame 21 and the second end frame 22, and the tie-beam 23 of 22 bottom of connection first end frame 21 and the second end frame.With the view direction of Fig. 1 as reference, first end frame 21 is located at left end, and the second end frame 22 is located at right-hand member.Below if no special instructions, when the statement of left and right orientation is related to, without exception with the view direction of Fig. 1 as reference.
First end frame 21 and the second end frame 22 provide the constraint at 1 longitudinal two ends of tank body, and tank body 1 is located in framework 2, and the two ends of tank body 1 are connected with first end frame 21, the second end frame 22 respectively.
As shown in figure 5, the 21 main frame 211 for including rectangle of first end frame, the gripper shoe 212 in frame 211, four diagonal braces 213 in 211 corner of connection 212 periphery of gripper shoe and frame.In addition, being additionally provided with corner diagonal brace 214 between two diagonal braces 213 and frame 211 of bottom.
As shown in fig. 6, the second end frame 22 is similar with the structure of first end frame 21, difference is to arrange support ring 222 in the frame 221 of the second end frame 22, replace the gripper shoe 212 in first end frame 21.In second end frame 22, the periphery of support ring 222 is connected with four corners of frame 221 again by four diagonal braces 223, is connected with corner diagonal brace 224 between two diagonal braces 223 of bottom and frame 221.
The support ring 222 of the gripper shoe 212 of first end frame 21 and the second end frame 22 is corresponded to respectively and is connected with the end socket 1b of 1 left end of 1 left end of tank body and tank body as supporting member.Using 222 available buffer tank body of support ring, 1 impact of collision, and the release of 1 linear deformation stress of tank body can be easy to.
Additionally, also the manhole 102 of tank body 1 can be arranged at the end socket 1b of 1 end of tank body, the hollow position of support ring 222 be able to correspond to the manhole 102 of tank body 1, be easy to the maintenance of tank body 1.
In some embodiments, the gripper shoe 212 of first end frame 21 also can be replaced support ring.
Refering to Fig. 1, fixing device 3 is provided with two groups, is spaced apart and arranged on the tie-beam 23 of framework 2 along 2 length direction of framework.In other embodiments, the difference according to 1 length of tank body, can also increase the quantity of fixing device 3 as one sees fit.In certain embodiments, tank body 1 is fixed as one group of fixing device 3 has enough width, it is also possible to only arrange one group.
Every group of fixing device 3 is included carrying the saddle 31 of tank body 1 and the anchor ear 32 that tank body 1 is fixed on saddle 31 is engaged with saddle 31, and anchor ear 32 is detachably connected with saddle 31;Saddle 31 is fixed on the tie-beam 23 of framework 2.
Refering to Fig. 7, saddle 31 is provided with the supporting part 311 and the connecting portion 312 positioned at 311 both sides of supporting part being adapted to 1 profile of tank body.In the present embodiment, connecting portion 312 is provided with the connecting hole for the connection of securing member 33.
Anchor ear 32 includes the mounting ear 322 for binding round plate 321 and protruding outward from 321 two ends of hoop plate, and mounting ear 322 is provided with the connecting hole for the connection of securing member 33.
The cylinder 1a of tank body 1 is carried on supporting part 311, and located at 1 periphery of tank body, mounting ear 322 is coordinated the hoop hoop of plate 321 with the connecting portion 312 of saddle 31, and forms detachably connected by securing member 33, so as to be fixed on tank body 1 on the supporting part 311 of saddle 31.Liner 4 is additionally provided between mounting ear 322 and connecting portion 312.
Saddle 31 and anchor ear 32 are metal material, using carbon steel or stainless steel material.Saddle 31, anchor ear 32 adopt non-direct contact with tank body 1, liner 4 is equipped between saddle 31 and tank body 1 and between anchor ear 32 and tank body 1, liner 4 is generally nonmetallic soft material, prevents saddle 31 and anchor ear 32 from causing to damage to the fabric reinforcement 12 on 1 top layer of tank body by liner 4.
Although describing the present invention with reference to several exemplary embodiments, it is to be understood that, term used is explanation and exemplary, and nonrestrictive term.As the present invention can be embodied as in a variety of forms without deviating from the spiritual or substantive of invention, it is to be understood that, above-mentioned embodiment is not limited to any aforesaid details, and should widely explain in the spirit and scope limited by appended claims, therefore the whole changes in falling into claim or its equivalent scope and remodeling all should be appended claims and covered.