CN106532401A - Intelligent wiring harness inserting-connecting apparatus and inserting-connecting method therefor - Google Patents
Intelligent wiring harness inserting-connecting apparatus and inserting-connecting method therefor Download PDFInfo
- Publication number
- CN106532401A CN106532401A CN201611159996.6A CN201611159996A CN106532401A CN 106532401 A CN106532401 A CN 106532401A CN 201611159996 A CN201611159996 A CN 201611159996A CN 106532401 A CN106532401 A CN 106532401A
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- CN
- China
- Prior art keywords
- wire harness
- led lamp
- wiring harness
- lamp bead
- slave computer
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/033—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wrapping or unwrapping wire connections
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
Abstract
The invention discloses an intelligent wiring harness inserting-connecting apparatus, and relates to the field of electrical equipment. The intelligent wiring harness inserting-connecting apparatus comprises a workbench, one or more wiring harness brackets, an upper computer, a lower computer, and a wiring harness plug, wherein each wiring harness bracket comprises supporting columns, a wire hanging rod, transverse rods and pressure sensors; the transverse rods are also provided with indicator lamps; the upper computer is connected with the lower computer, and can perform control and programming on the lower computer; the wiring harness plug comprises an inserting-connecting terminal and an LED lamp bead circuit board; jacks are formed in the inserting-connecting terminal; each jack is provided with a corresponding LED lamp bead; and the LED lamp beads are mounted on the LED lamp bead circuit board. The invention also discloses an inserting-connecting method for the intelligent wiring harness inserting-connecting apparatus. The inserting-connecting of the wiring harness is realized by determining the inserting-connecting position of a taken electric wire cable through turning on or turning off of the LED lamp beads; compared with a conventional wiring harness inserting-connecting method, a step of referring to an inserting-connecting drawing is omitted, so that the working efficiency is remarkably improved; and in addition, each jack is corresponding to each LED lamp bead, so that error does not occur in the inserting-connecting process easily.
Description
Technical field
The present invention relates to electrical equipment, and in particular to a kind of intelligent wire harness plug assembly and a kind of intelligent wire harness grafting
The insertion method of device.
Background technology
At present, for the ease of installation, maintenance, it is ensured that electrical equipment can be worked under extreme conditions, by full car each electricity
The electric wire of different size, different colours used by gas equipment is integrated, is entered by inserting terminal by rational arrangement
Row is connected with each other, and electric wire is tied up bunchy with insulating materials, so both complete and reliable.
In existing technology, wire harness is typically all to be made up of multiple electric wires and harness connector plug, and existing wire harness is inserted
It is all by manually according to preprepared grafting drawing realizing the grafting of electric wire, this kind of insertion method to connect method
In, operating personnel need constantly to carry out grafting against grafting drawing, inefficiency, and the training for taking long enough can
Correlation technique being grasped, and easily being malfunctioned, debugging is difficult after error, life is also result in while the labour intensity that improve user
The product cycle is long, the problems such as yield rate is not high.
The content of the invention
It is an object of the invention to provide a kind of intelligent wire harness plug assembly and the wire harness using this kind of plug assembly are inserted
Method is connect, with drawbacks described above caused by solving in prior art.
A kind of intelligent wire harness plug assembly, including workbench, wire harness bracket, host computer, slave computer and harness connector plug, it is described
Wire harness bracket includes support column, standard trolley, cross bar and pressure sensor, and the support column has 2 and is vertically installed at workbench
On, the two ends of the standard trolley and cross bar are connected on two support columns, and the cross bar is located at the lower section of standard trolley, and the pressure
On the cross bar, the pressure sensor is connected force snesor with slave computer, is additionally provided with indicator lamp on cross bar, the host computer and
Slave computer connects and slave computer can be controlled and be programmed, and the harness connector plug includes inserting terminal and LED lamp bead circuit board,
Inserting terminal is provided with jack, and each jack is provided with corresponding LED lamp bead, and the LED lamp bead is arranged on LED lamp bead electricity
On the plate of road.
Preferably, the wire harness bracket and cross bar constitute at least two groups hanging wires on one group of line-hanging structure and each support column
Mechanism.
Preferably, the slave computer connects host computer by USB interface and is communicated.
A kind of insertion method of intelligent wire harness plug assembly, comprises the steps：
(1) first the electric wire of different colours is placed on different wire harness brackets according to technological requirement, and will be upper
The parameter setting of position machine is good, and is handed down to slave computer；
(2) when starting working, the corresponding indicator lamp of corresponding cable will be lighted, at this moment when operating personnel take corresponding line
During cable, pressure sensor will be triggered, now, slave computer will collect corresponding action and signal is passed to host computer；
(3) after host computer receives signal, according to technological process, to slave computer, slave computer receives order and passes through transmitting order to lower levels
On control harness connector plug, the light on and off of LED lamp bead are indicating specific plug-in position.
Preferably, the LED lamp bead is specifically using the working method extinguished.
Preferably, the LED lamp bead is specifically using the working method of gradual extinguishing.
It is an advantage of the current invention that：The device of the present invention can lighting or extinguish judging what is picked up by LED lamp bead
Electric wire should grafting position realizing the grafting of wire harness, compare traditional wire harness insertion method, eliminate control grafting
The step of drawing, operating efficiency, and each jack one LED lamp bead of correspondence are significantly improved, grafting process is not error-prone；The dress
The composition structure put is relatively simple, only need to prepare the wire harness bracket with pressure sensor and indicator lamp, host computer, slave computer with
And the corresponding harness connector plug with LED lamp bead, program is then set to host computer, the bright of LED lamp bead can be just controlled
Rise or extinguish, specifically using which kind of form, can be controlled according to program；The simple structure of the wire harness bracket, is easy to hang
Electric wire, and wire harness bracket can accelerate to adapt to different demands according to the number of electric wire.
Description of the drawings
Fig. 1 is a kind of structural representation of intelligent wire harness plug assembly of the present invention.
Fig. 2 is a kind of front view of intelligent wire harness plug assembly of the present invention.
Fig. 3 is the structural representation of harness connector plug in a kind of intelligent wire harness plug assembly of the present invention.
Fig. 4 is a kind of flow chart of the insertion method of intelligent wire harness plug assembly of the present invention.
Wherein, 1- workbench, 2- pressure sensors, 3- support columns, 4- standard trolleies, 5- cross bars, 6- host computers, 7- inserted terminals
Son, 8- jacks, 9-LED lamp beads, 10-LED lamp bead circuit boards, 11- indicator lamps, 12- slave computers.
Specific embodiment
Technological means, creation characteristic, reached purpose and effect to make present invention realization is easy to understand, with reference to
Specific embodiment, is expanded on further the present invention.
As shown in Figure 1, Figure 2 and Figure 3, a kind of intelligent wire harness plug assembly, including workbench 1, wire harness bracket, host computer 6,
Slave computer 12 and harness connector plug, the wire harness bracket include support column 3, standard trolley 4, cross bar 5 and pressure sensor 2, described
Dagger 3 has 2 and is vertically installed on workbench 1, and the two ends of the standard trolley 4 and cross bar 5 are connected on two support columns 3,
The cross bar 5 is located at the lower section of standard trolley 4, and the pressure sensor 2 is on the cross bar 5, the pressure sensor 2 with it is the next
Machine 12 connects, and indicator lamp 11 is additionally provided with cross bar 5, and the host computer 6 is connected with slave computer 12 and slave computer 12 can be controlled
System and programming, the harness connector plug include inserting terminal 7 and LED lamp bead circuit board 10, and inserting terminal 7 is provided with jack 8, each
Jack 8 is provided with corresponding LED lamp bead 9, and the LED lamp bead 9 is arranged on LED lamp bead circuit board 10, LED lamp bead circuit
Plate 10 can arrange the bottom with inserting terminal 7 and be installed on workbench 1, and slave computer 12 is responsible for the change of collection pressure sensor 3
Change to judge whether corresponding cable is lifted；Host computer 6 can be set by the mode such as Quick Response Code barcode scanning or artificial setting numbering
Cable numbering is put, and issues corresponding order to control corresponding indicator lamp 11 and LED to slave computer 12 in the course of the work
The light on and off of pearl 9.
In the present invention, the wire harness bracket and cross bar 5 are constituted at least two groups on one group of line-hanging structure and each support column 3
Line hanging mechanism.
In the present invention, the slave computer 12 connects host computer 6 by USB interface and is communicated.
As shown in figure 4, a kind of insertion method of intelligent wire harness plug assembly, comprises the steps：
(1) first the electric wire of different colours is placed on different wire harness brackets according to technological requirement, and will be upper
The parameter setting of position machine 6 is good, and is handed down to slave computer 12；
(2), when starting working, the corresponding indicator lamp of corresponding cable 11 will be lighted, at this moment when operating personnel take it is corresponding
During cable, pressure sensor 2 will be triggered, for ease of statement, alternatively referred to as wiring harness sensor, now, slave computer 12 will be adopted
Collect corresponding action and signal is passed to host computer 6；
(3), after host computer 6 receives signal, according to technological process, transmitting order to lower levels receives order to slave computer 12, slave computer 12
Specific plug-in position is indicated by the light on and off of LED lamp bead 9 on control harness connector plug.
In the present invention, specifically using the working method extinguished, the LED lamp bead 9 is specifically adopted the LED lamp bead 9
The working method of gradual extinguishing, compared to traditional instantaneous extinguishing, signal time is long, reminds effect obvious.
Based on above-mentioned, the device of the present invention can lighting or extinguish judging picked up electric wire by LED lamp bead 9
Should grafting position realizing the grafting of wire harness, compare traditional wire harness insertion method, eliminate the step of control grafting drawing
Suddenly, operating efficiency is significantly improved, and each jack 8 corresponds to a LED lamp bead 9, grafting process is not error-prone；The group of the device
It is relatively simple into structure, only need to prepare the wire harness bracket with pressure sensor 2 and indicator lamp 11, host computer 6, slave computer 12 with
And the corresponding harness connector plug 7 with LED lamp bead 9, program is set to host computer 6 then, LED lamp bead 9 can be just controlled
Light or extinguish, specifically using which kind of form, can be controlled according to program；The simple structure of the wire harness bracket, is easy to
Hang electric wire, and wire harness bracket can according to electric wire number accelerating to adapt to different demands.
As known by the technical knowledge, the present invention can be by other essence without departing from its spirit or the embodiment party of essential feature
Case is realizing.Therefore, embodiment disclosed above, for each side, is all merely illustrative, and is not only.Institute
Have within the scope of the present invention or be included in the invention in the change being equal in the scope of the present invention.
Claims (6)
1. a kind of intelligent wire harness plug assembly, it is characterised in that including workbench, wire harness bracket, host computer, slave computer and wire harness
Plug, the wire harness bracket include support column, standard trolley, cross bar and pressure sensor, and the support column has 2 and vertically-mounted
On the table, the two ends of the standard trolley and cross bar are connected on two support columns, and the cross bar is located at the lower section of standard trolley,
And the pressure sensor, on cross bar, the pressure sensor is connected with slave computer, and indicator lamp is additionally provided with cross bar, described
Host computer is connected with slave computer and slave computer can be controlled and be programmed, and the harness connector plug includes inserting terminal and LED
Pearl circuit board, inserting terminal are provided with jack, and each jack is provided with corresponding LED lamp bead, and the LED lamp bead is arranged on
On LED lamp bead circuit board.
2. a kind of intelligent wire harness plug assembly according to claim 1, it is characterised in that：The wire harness bracket and cross bar structure
At least two groups line hanging mechanisms into one group of line-hanging structure and on each support column.
3. a kind of intelligent wire harness plug assembly according to claim 2, it is characterised in that：The slave computer is connect by USB
Mouth connection host computer is communicated.
4. a kind of insertion method of intelligent wire harness plug assembly according to claim 3, it is characterised in that including following step
Suddenly：
(1) first the electric wire of different colours is placed on different wire harness brackets according to technological requirement, and by host computer
Parameter setting it is good, and be handed down to slave computer；
(2) when starting working, the corresponding indicator lamp of corresponding cable will be lighted, at this moment when operating personnel take corresponding cable
When, pressure sensor will be triggered, now, slave computer will collect corresponding action and signal is passed to host computer；
(3) after host computer receives signal, according to technological process, to slave computer, slave computer receives order by control to transmitting order to lower levels
On harness connector plug, the light on and off of LED lamp bead are indicating specific plug-in position.
5. the insertion method of a kind of intelligent wire harness plug assembly according to claim 4, it is characterised in that：The LED
Pearl is specifically using the working method extinguished.
6. the insertion method of a kind of intelligent wire harness plug assembly according to claim 5, it is characterised in that：The LED
Pearl is specifically using the working method of gradual extinguishing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611159996.6A CN106532401A (en) | 2016-12-15 | 2016-12-15 | Intelligent wiring harness inserting-connecting apparatus and inserting-connecting method therefor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611159996.6A CN106532401A (en) | 2016-12-15 | 2016-12-15 | Intelligent wiring harness inserting-connecting apparatus and inserting-connecting method therefor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106532401A true CN106532401A (en) | 2017-03-22 |
Family
ID=58339671
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611159996.6A Pending CN106532401A (en) | 2016-12-15 | 2016-12-15 | Intelligent wiring harness inserting-connecting apparatus and inserting-connecting method therefor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106532401A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112927485A (en) * | 2019-12-06 | 2021-06-08 | 江苏万帮德和新能源科技股份有限公司 | Charging pile wiring auxiliary system and method |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201707416U (en) * | 2009-12-25 | 2011-01-12 | 北京铁路信号工厂 | Electronic device for automatic wirecable and wiring testing |
| CN202423810U (en) * | 2012-01-19 | 2012-09-05 | 天津豪风机电设备有限公司 | Connector-induced wire inserting device used in production of automobile wire harnesses |
| CN202758030U (en) * | 2012-08-10 | 2013-02-27 | 湖南工程学院 | Intelligent cable wire pairing device |
| CN204424657U (en) * | 2014-12-02 | 2015-06-24 | 无锡市南长区科技创业服务中心 | A kind of wire harness fitter's bench |
| CN204706746U (en) * | 2015-06-16 | 2015-10-14 | 国网冀北电力有限公司廊坊供电公司 | Electronic netting twine Crimping Pliers |
| CN206542055U (en) * | 2016-12-15 | 2017-10-03 | 长春易加科技有限公司 | A kind of intelligent wire harness plug assembly |
-
2016
- 2016-12-15 CN CN201611159996.6A patent/CN106532401A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201707416U (en) * | 2009-12-25 | 2011-01-12 | 北京铁路信号工厂 | Electronic device for automatic wirecable and wiring testing |
| CN202423810U (en) * | 2012-01-19 | 2012-09-05 | 天津豪风机电设备有限公司 | Connector-induced wire inserting device used in production of automobile wire harnesses |
| CN202758030U (en) * | 2012-08-10 | 2013-02-27 | 湖南工程学院 | Intelligent cable wire pairing device |
| CN204424657U (en) * | 2014-12-02 | 2015-06-24 | 无锡市南长区科技创业服务中心 | A kind of wire harness fitter's bench |
| CN204706746U (en) * | 2015-06-16 | 2015-10-14 | 国网冀北电力有限公司廊坊供电公司 | Electronic netting twine Crimping Pliers |
| CN206542055U (en) * | 2016-12-15 | 2017-10-03 | 长春易加科技有限公司 | A kind of intelligent wire harness plug assembly |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112927485A (en) * | 2019-12-06 | 2021-06-08 | 江苏万帮德和新能源科技股份有限公司 | Charging pile wiring auxiliary system and method |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170322 |
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| WD01 | Invention patent application deemed withdrawn after publication |