CN106524448A - Energy-saving operation adjustment and control system for pharmaceutical production environment - Google Patents
Energy-saving operation adjustment and control system for pharmaceutical production environment Download PDFInfo
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- CN106524448A CN106524448A CN201611021006.2A CN201611021006A CN106524448A CN 106524448 A CN106524448 A CN 106524448A CN 201611021006 A CN201611021006 A CN 201611021006A CN 106524448 A CN106524448 A CN 106524448A
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- power
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- consumption detection
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/89—Arrangement or mounting of control or safety devices
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Air Conditioning Control Device (AREA)
Abstract
The invention discloses an energy-saving operation adjustment and control system for a pharmaceutical production environment. The energy-saving operation adjustment and control system comprises a main control computer, wherein the main control computer is connected with an electricity consumption detection device; the electricity consumption detection device comprises an electric appliance power and electricity consumption detection circuit; the electricity consumption detection device is characterized in that the electric appliance power and electricity consumption detection circuit comprises a sampling circuit and a measurement and calculation circuit connected with the sampling circuit; the measurement and calculation circuit comprises a power and electricity consumption detection chip; the sampling circuit is connected to a corresponding input end of the power and electricity consumption detection chip; signals representing power and electricity consumption of corresponding electric appliances are separately output by the measurement and calculation circuit and the power and electricity consumption detection chip of the measurement and calculation circuit. By adopting the energy-saving operation adjustment and control system, the pharmaceutical production environment can be effectively monitored, managed and controlled in a systematic, comprehensive and complete manner.
Description
Technical field
The present invention relates to a kind of energy-saving run regulation and control system of pharmaceutical manufacturing environment.
Background technology
Pharmaceutical production is different from the production of general merchandise, and what which was directly related to is the life security of people, according to related medicine
The regulation of quality of production management regulation, which has and its strict regulation to the production environment for manufacturing medicine.For non-sterile medicine
The production environment of product (fingering determines the preparation of non-row sterility test project in the drug standards) not only has necessarily to temperature and humidity
Requirement, particularly also have strict requirements to ambient air quality, it is higher to the purity requirements of air.And these environment shapes
The factor of condition is to require far from meeting only by manually carrying out intermittent detection and selective examination, or the Jing of the people that places one's entire reliance upon
The control of the epidemic disaster and air quality tested, it is random big, epidemic disaster and the environmental gas quality control in whole workshop will be caused
Unstable properties processed, fluctuate larger.Also cannot in real time, accurately and fast show and transmit these parameter informations simultaneously.It is existing to adopt
With detection means such as some instrument and meters, but due to reasons such as performance and occupation modes, it is impossible to formed system to production environment
Comprehensive, objective and effective monitoring management control is carried out, thus its effect is unsatisfactory.
The content of the invention
The purpose of the present invention is the problem existed for prior art, there is provided a kind of energy-saving run of pharmaceutical manufacturing environment is adjusted
Section control system.It can system, effective monitoring management and control are carried out to pharmaceutical manufacturing environment comprehensively, intactly, can
Realize the real-time monitoring of workshop humiture and air quality etc. and automatically control.
The energy-saving run regulation and control system of pharmaceutical manufacturing environment of the present invention includes main control computer, the main control computer
A power consumption amount detecting device is connected with, power consumption amount detecting device includes appliance power and power consumption detection circuit, it is characterized in that institute
The power and power consumption detection circuit for stating electrical equipment includes sample circuit, the operation result of measurement circuit being connected with the sample circuit, institute
Stating operation result of measurement circuit includes power and power consumption detection chip, and the sample circuit is connected to the power and power consumption detection core
The corresponding input of piece, exports expression respectively by the operation result of measurement circuit or its power and power consumption detection chip corresponding
The power and power consumption signal of electrical equipment.
The sample circuit includes sample resistance, and the sample resistance is connected to the power and power consumption detection chip
The output end of corresponding input, the power and power consumption detection chip is connected with spacing output circuit, defeated by the isolation
The corresponding output end for going out circuit exports the power and power consumption signal for representing the electrical equipment respectively.
It is of the invention to realize pharmaceutical manufacturing workshop, the real-time monitoring including epidemic disaster etc. in place and automatically control, and
The operational efficiency of air-conditioner system is improved, the energy that air-conditioner system is consumed is reduced, high degree of automation is each under production environment
Control parameter mutually can take into account, mutually coordinated, and which has preferably comprehensively environment epidemic disaster, air quality etc. relatively
Regulating effect, and the operational efficiency of air regulation equipment can be improved, reduce the energy resource consumption of relevant device.
Description of the drawings
Fig. 1 is the structured flowchart of one embodiment of energy-saving run regulation and control system of this pharmaceutical manufacturing environment.Fig. 2 is this
Bright one example structure block diagram of air conditioner fault detection means.Fig. 3 is the Temperature and Humidity circuit in one embodiment of the invention
Structural representation.Fig. 4 is the Wireless communication circuit structure schematic diagram of the present invention.Fig. 5 is that the intelligent substitution line unification in invention is real
Apply a structural representation.Fig. 6 is the intelligent power saving operating control device structured flowchart in the present invention.
Specific embodiment
To have a better understanding of the present invention, accompanying drawing is combined by the following examples the principle and feature of the present invention are entered
Row description.As shown in Fig. 1-2, the system includes temperature detector 1, moisture detector 2, data acquisition unit 3, humidifier 5, logical
News machine 6, air-conditioner 7, Analysis On Gaseous Constituentss device and main control computer 4 etc..Main control computer 4 is connected with touch display screen 8 and report
Alert device 10.Temperature detector 1, moisture detector 2 are connected with 3 input of data acquisition unit, the output end of data acquisition unit 3
It is connected with main control computer 4, main control computer 4 is also connected with humidifier 5, radio communication circuit 6 etc. respectively.Described alarm
10 can be audible-visual annunciator.Analysis On Gaseous Constituentss device is a gas chromatograph 9.
Which passes through epidemic disaster detector and gas ingredient analysis device(Gas chromatograph)Current pharmaceutical manufacturing room is measured in real time
The temperature humidity and air quality situation of interior environment, the relevant parameter of its detection can be transported to master control calculating by data acquisition unit
Machine, is carried out after comprehensive calculation process by corresponding detection parametric synthesis analysis module by main control computer, goes control corresponding
The output device such as air-conditioner and humidifier implements operation, is monitored and is controlled with the indoor environment to Workplace.Same phase
The result for closing detection data and main control computer can be sent to remote terminal, far by its communication module, bottom-layer network
The computer-implemented remote monitoring of journey, also can carry out being wirelessly transmitted to phase by corresponding communication module and radio communication circuit
The terminal installation answered.The data of each input detector detection, can sound and light alarm on the spot when the bound controlling value of setting is surmounted
Report to the police etc. mode, also can remote alarms.The system can be carried out to the relevant parameter of system and display data by touch display screen
Setting and handover operation.
The system also includes an air conditioner fault detection means, and its main control computer is additionally provided with an air-conditioner operation troubles
Detection module.Air conditioner fault detection means includes air-conditioning remote controller 22, shakes control signal receiving circuit 23, and the control signal that shakes connects
The air-conditioner operation troubles detection module that circuit is connected to main control computer 4 is received, mould is detected by main control computer operation troubles
Block carries out operation troubles detection to air-conditioner.Its concrete fault detect includes:When failure of not freezing occurs in air-conditioning, will examine automatically
Measure failure.User is turned on the aircondition refrigeration with remote control console keyboard, is got by the infrared receiving terminal for shaking control signal receiving circuit and is shaken control
Operation signal, through air-conditioner operation troubles detection module decoding get configuration information of the user to air-conditioning.Program is recorded
Current real-time time and current ambient temperature and humidity, air-conditioner operation troubles detection module are got by temperature and humidity sensing chip
A humiture is obtained every 5-20 minutes, when air-conditioning breaks down not to freeze, environment temperature will not substantially or will not be by
Normal descent rate declines, if continuously 1-3 hours detection environment actual temperature never declines, illustrates that event occurs in air-conditioning
Barrier.That is the intelligent power saving operating control device of air-conditioning finds failure automatically.
In the system embodiment 2.Its temperature detector and moisture detector are by a Temperature Humidity Sensor chip as shown in Figure 3
Constitute with corresponding peripheral circuit etc..Temperature and Humidity circuit mainly includes model SHT20 Temperature Humidity Sensor chip U2, temperature
The pin 1 and pin 6 of humidity sensor chip U2 is connected respectively pin 16 and 15, pin in microprocessor.By Temperature Humidity Sensor
Chip U2 is transmitted data to micro- by the pin 1 of Temperature Humidity Sensor U2, pin 6 after getting air-conditioning indoor environment epidemic disaster value
The pin 16 of processor U1, pin 15, microprocessor U1 are getting production indoor environment epidemic disaster value, the control of main control computer 4
Model or program do respective handling control according to the warm and humid angle value.Remaining structure of this example and corresponding control mode can be with above-mentioned realities
Apply example similar.
In the embodiment 3 of the system.As shown in figs. 1 and 4, its wireless communication line includes that corresponding microprocessor U1 is electric
Road, and by corresponding inductor and capacitor bank into impedance matching circuit.Wireless communication signal is produced by microprocessor U1
Afterwards, arrive the wireless signal transceiving chip of model CC2591 by the pin 25 of microprocessor U1, pin 26 to output winding L1, L8 again
The pin 2 of U5, pin 4, wireless communication signal are exported from its pin 11 after wireless signal transceiving chip U5 amplifications, Jing impedance matchings electricity
Road L13, C7, C8, C9 are coupled on antenna A1, and wireless communication signal is issued to receiving device by antenna, and receiving device will
Communication data is shown on the computer or mobile phone of user.
Wireless communication signal is produced by U1, arrives 2,4 pin of U5, wireless communication signal again by the 25 of U1,26 pin to L1, L8
Export from 11 pin after U5 amplifies, Jing L13, C7, C8, C9 impedance matchings are coupled on corresponding antenna, by antenna by nothing
Line communication signal sends.Remaining structure of this example and corresponding control mode can be similar with any of the above-described embodiment.
In the embodiment 4 of the system.As shown in figure 5, which corresponds to air-conditioner 7 is provided with corresponding intelligence exchange system, intelligence
Energy exchange system carries out fresh air to the pharmaceutical manufacturing indoor environment under conditioners running conditions with an intermittent duty and puts
Change.Intelligent exchange system includes the extraneous air air inlet 12 for being opened in Workplace room 11 and in Workplace room
Corresponding exhaust fan 13, its main control computer 4 are provided with corresponding replacement module, and main control computer 4 is by its replacement module and sky
Device 7 is adjusted to connect, main control computer can also connect a corresponding infrared signal device, and replacement module is filled by corresponding infrared signal
Put while being connected with air-conditioner 7 by the IR remote controller of air-conditioner 7 with infrared signal.
In Workplace room, 11 air inlet 12 is provided with air cleaner 16.11 extraneous air in its Workplace room
Air inlet 12 can be the wall perforate of the connecting line of the indoor and outdoor machine and indoor set of air-conditioner 7.
After replacement module detects the unlatching of air-conditioner 7 by corresponding infrared remote-controlled signal and/or electrical signal line, output
One control signal control exhaust fan turns on into working condition, and exhaust fan runs and causes indoor 11 environment to be in negative pressure state, empty
Adjust outdoor fresh air(Fresh air)Got in by indoor 11 extraneous air air inlet in the presence of external differential indoors.This
Remaining structure of example and corresponding control mode can be similar with any of the above-described embodiment.
In the embodiment 5 of the system.Its main control computer is connected with an intelligent switch by corresponding intelligent gateway signal,
The exhaust apparatus is connected with the intelligent switch electric signal.Remotely control is realized by outer computer or RTU.
In the embodiment 6 of the system.As shown in fig. 6, also including intelligent power saving operating control device, its main control computer bag
An intelligent power saving operation control module is included, the intelligent power saving operating control device includes that shaking control signal receives and radiating circuit,
The reception of control signal and power consumption detection circuit, ambient temperature and humidity detection circuit and/or the operation of radiating circuit are shaken corresponding to described
Real-time time circuit.
It is provided with corresponding to the intelligent power saving operation control module and shakes the reception of control signal and radiating circuit, shakes corresponding to described
Control signal is received and radiating circuit is provided with power consumption detection circuit 32, ambient temperature and humidity detection circuit and/or operation real-time time
Circuit 31.Power consumption detection circuit 32 is connected to main control computer(Intelligent power saving operation control module)With air-conditioner 7.
Shake control signal receiving circuit 33, ambient temperature and humidity detection circuit 1,2 and operation real-time time circuit 31 connects respectively
In the corresponding input of the intelligent power saving operation control module, shake control signal transmission circuit 34 and be connected to intelligent power saving operation
The corresponding output end of control module.
Main control computer(Intelligent power saving operation control module)Air-conditioner can be controlled accordingly with output control signal
System.Can also be connected with humidifier by corresponding holding wire simultaneously, so that corresponding operation control is carried out to which.
It is one infrared yard of radiating circuit to shake control signal transmission circuit, and the infrared code radiating circuit includes infrared transmitting tube, red
Outer carrier signal generator, infrared pulse modulation signal generator and corresponding signal hybrid modulation device.
Which arranges one in intelligent power saving operation control module with the operation run action of air-conditioner, power consumption, air conditioning chamber
The real-time time or period of interior environment epidemic disaster and/or operation of air conditioner is the energy-saving operation of air conditioner control program of foundation or variable
Or model, by the intelligent power saving operation control module, basis shakes reflection or the expression air-conditioning that control signal receiving circuit 33 is input into respectively
By the run action signal of the action of operation operation, power consumption detection circuit 32 reflection being input into or the consumption for representing air-conditioning(With)Electricity
Amount signal, the reflection being input into of pharmaceutical manufacturing indoor environment Temperature and Humidity device or the ambient temperature and humidity signal for representing indoor environment,
And/or the operation of the operation period residing for the reflection air-conditioning of 6 input of operation real-time time circuit or run time is real-time(Or operation
Period)Time signal carries out saving-energy operation control or carries out saving-energy operation control and fault diagnosis to air-conditioning to air-conditioning;Further
Make operation of air conditioner in not only making one to feel comfortably cool, but also the optimal operational condition of energy saving.Simultaneously can also be according to the power of air-conditioning
Expenditure Levels and operation conditions make breakdown judge to air-conditioning.To instruct timely maintenance and repair.Remaining structure of this example and corresponding
Control mode can be similar with any of the above-described embodiment.
In the embodiment 7 of the system.Its main control computer is also associated with a power consumption amount detecting device, power consumption amount detecting device
Circuit is detected for power consumption, which includes appliance power and power consumption detection circuit, the power of the electrical equipment and power consumption detection electricity
Road includes sample circuit, and the operation result of measurement circuit being connected with sample circuit, the operation result of measurement circuit include power and power consumption
Detection chip, the sample circuit are connected to the corresponding input of the power and power consumption detection chip, are transported by the measurement
Calculate circuit or its power and power consumption detection chip exports the power and power consumption signal for representing corresponding electrical equipment respectively.
Its sample circuit includes sample resistance, and the sample resistance is connected to the phase of the power and power consumption detection chip
The output end of the input answered, the power and power consumption detection chip is connected with spacing output circuit, by the isolation and amplifier
The corresponding output end of circuit exports the power and power consumption signal for representing the electrical equipment respectively.With the operation electricity to air-conditioner
Consumption carries out monitor in real time.Remaining structure of this example and corresponding control mode can be similar with any of the above-described embodiment.
Claims (2)
1. a kind of energy-saving run regulation and control system of pharmaceutical manufacturing environment, including main control computer, the main control computer connect
A power consumption amount detecting device is connected to, power consumption amount detecting device includes appliance power and power consumption detection circuit, it is characterized in that described
The power of electrical equipment and power consumption detection circuit include sample circuit, and the operation result of measurement circuit being connected with the sample circuit is described
Operation result of measurement circuit includes power and power consumption detection chip, and the sample circuit is connected to the power and power consumption detection chip
Corresponding input, the corresponding electricity of expression is exported respectively by the operation result of measurement circuit or its power and power consumption detection chip
The power and power consumption signal of device.
2. the energy-saving run regulation and control system of pharmaceutical manufacturing environment according to claim 1, is characterized in that the sampling electricity
Road includes sample resistance, and the sample resistance is connected to the corresponding input of the power and power consumption detection chip, described
The output end of power and power consumption detection chip is connected with spacing output circuit, by the corresponding output of the spacing output circuit
End exports the power and power consumption signal for representing the electrical equipment respectively.
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CN201611021006.2A CN106524448A (en) | 2016-11-21 | 2016-11-21 | Energy-saving operation adjustment and control system for pharmaceutical production environment |
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CN201611021006.2A CN106524448A (en) | 2016-11-21 | 2016-11-21 | Energy-saving operation adjustment and control system for pharmaceutical production environment |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA1140659A (en) * | 1979-08-27 | 1983-02-01 | Brent A. Beatty | High temperature heat controller with zero-crossing switch |
CN101476763A (en) * | 2009-01-22 | 2009-07-08 | 苏州克林络姆空调系统工程有限公司 | Energy-saving control method of clean room and clean room thereof |
CN101526244A (en) * | 2008-03-07 | 2009-09-09 | 日立空调·家用电器株式会社 | Air conditioner |
CN104596041A (en) * | 2015-02-08 | 2015-05-06 | 宜春市脉恩多能科技有限公司 | Intelligent energy-saving operation control device of air conditioner and control method thereof |
CN206572708U (en) * | 2016-11-21 | 2017-10-20 | 宜春万申制药机械有限公司 | A kind of energy-saving run regulation and control system of pharmaceutical manufacturing environment |
-
2016
- 2016-11-21 CN CN201611021006.2A patent/CN106524448A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA1140659A (en) * | 1979-08-27 | 1983-02-01 | Brent A. Beatty | High temperature heat controller with zero-crossing switch |
CN101526244A (en) * | 2008-03-07 | 2009-09-09 | 日立空调·家用电器株式会社 | Air conditioner |
CN101476763A (en) * | 2009-01-22 | 2009-07-08 | 苏州克林络姆空调系统工程有限公司 | Energy-saving control method of clean room and clean room thereof |
CN104596041A (en) * | 2015-02-08 | 2015-05-06 | 宜春市脉恩多能科技有限公司 | Intelligent energy-saving operation control device of air conditioner and control method thereof |
CN206572708U (en) * | 2016-11-21 | 2017-10-20 | 宜春万申制药机械有限公司 | A kind of energy-saving run regulation and control system of pharmaceutical manufacturing environment |
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Application publication date: 20170322 |