CN106518051A - Temperature-stable microwave dielectric ceramic material and preparation method thereof - Google Patents

Temperature-stable microwave dielectric ceramic material and preparation method thereof Download PDF

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CN106518051A
CN106518051A CN201610969200.7A CN201610969200A CN106518051A CN 106518051 A CN106518051 A CN 106518051A CN 201610969200 A CN201610969200 A CN 201610969200A CN 106518051 A CN106518051 A CN 106518051A
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microwave dielectric
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CN106518051B (en
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周焕福
谭祥虎
黄瑾
陈秀丽
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Guilin University of Technology
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    • C04B35/462Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
    • C04B35/465Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates
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Abstract

The invention discloses a low-cost low-density temperature-stable microwave dielectric ceramic material and a preparation method thereof. The chemical composition formula of the microwave dielectric ceramic material is Li2O-3MgO-mTiO2 (4.1<=m<=6). The preparation method comprises the following steps: weighing high-purity powder Li2CO3, MgO and TiO2 according to a stoichiometric ratio of Li2O-3MgO-mTiO2 (4.1<=m<=6), wherein the purity of the high-purity powder is no less than 99%; performing wet ball milling and mixing on the raw materials in the step (1) for 4 hours, drying, and then respectively presintering at 900-950 DEG C for 4 hours; and finally, performing secondary ball milling on the presintered powder, adding 5wt% polyvinyl alcohol, granulating, then performing pressure molding, discharging batch from a green body, and sintering at 950-1300 DEG C for 4 hours. The microwave dielectric ceramic prepared by the invention has a moderate dielectric constant, a higher Q*f value and a near-zero tao f value, thereby having great commercial application prospects.

Description

A kind of temperature-stabilized microwave medium ceramic material and preparation method thereof
Technical field
The invention belongs to electronic ceramics and its manufacture field, the resonator that is related to use in microwave frequency band, wave filter, medium The preparation method of the dielectric ceramic materials of microwave device such as antenna, medium wave circuit.
Background technology
Microwave dielectric material refers to and is applied in microwave frequency band (300MHz~300GHz) circuit as medium and completes one The ceramics of kind or several functions, mainly for the preparation of the microwaves such as resonator, wave filter, diectric antenna, medium wave circuit unit device Part.In recent years, as microwave device constantly develops to cost degradation, miniaturization and lightweight direction, it is desirable to microwave-medium Material must have excellent microwave dielectric property (high Q × f values, moderate dielectric constant, nearly zero τfValue), low production into Originally, low density.Although commercial microwave dielectric ceramic materials are with excellent performance, such as Ba (Zn at present1/3Nb2/3)O3, Ba (Mg1/3Nb2/3)O3, Ba (Y1/2Ta1/2)O3, but high sintering temperature and density, expensive raw materials for production limit which in business On further apply.Therefore, the raw materials for production from low price prepare the microwave dielectric material of low cost, sintering temperature and low It has been trend of the times.But the difficulty of the material that searching meets above standard is very big, so some researcher exists Inexpensive, low-density material is found in the excellent material system of existing microwave dielectric property to carry out cooling process to reach mesh 's.The method of reduction sintering temperature the most frequently used at present mainly has following three kinds:(1) add sintering aid;(2) use superfine powder Body;(3) using the raw material of low melting point.But addition sintering aid will severe exacerbation material performance, using superfine powder will Increase production cost, so Many researchers concentrate on using the raw material of low melting point research direction to realize in low-temperature sintering.
Li2Mg3Ti4O12Ceramics have excellent microwave dielectric property (εr=20.2, Q × f=62300GHz, τf= 27.1ppm/℃)【Zhou H.F.,Liu X.B.,Chen X.L.,et al.Preparation,phase structure and microwave dielectric properties of a new low cost MgLi2/3Ti4/ 3O4compound.Materials Chemistry&Physics,2012,137(1):22-25】, low cost of material and compared with The features such as low density, but higher sintering temperature (1250 DEG C) limit its commercial extensive and persistence should With.TiO2With high dielectric constant and positive τfValue, this patent is by changing Li2O-3MgO-mTiO2, wherein 4.1≤m≤ 6.TiO in system2Content can improve the ε of materialrValue, the τ for adjusting materialfThe sintering temperature of value and reduction material, so as to Obtain the medium ceramic material of a kind of low cost, low-density and excellent performance.
The content of the invention
The present invention is by changing Li2O-3MgO-mTiO2, wherein 4.1≤m≤6, TiO in system2Content improving material εrValue, the τ for adjusting materialfThe sintering temperature of value and reduction material, so as to obtain a kind of low cost, low-density and performance Excellent temperature-stabilized microwave medium ceramic material.
The chemical constitution formula of microwave dielectric ceramic materials according to the present invention is:Li2O-3MgO-mTiO2, wherein 4.1≤m≤6.
The preparation method of microwave dielectric ceramic materials is concretely comprised the following steps:
(1) with high-purity powder Li of purity >=99%2CO3, MgO and TiO2Li is pressed for raw material2O-3MgO-mTiO2, wherein 4.1 The stoichiometric proportion of≤m≤6 carries out weighing;Afterwards, according to powder, zirconia ball and absolute ethyl alcohol mass ratio be 1:2:1 ratio Example sequentially adds zirconia ball and absolute ethyl alcohol in powder, ball milling 4 hours, it is levigate after the flash baking at 100~120 DEG C, And process of sieving is carried out to powder, the pressed by powder after sieving is into cylindric;Cylinder is placed in alumina crucible carry out it is pre- Burn, calcined temperature is respectively 900 DEG C~950 DEG C, temperature retention time is 4h, and heating rate is 5 DEG C/min.
(2) after the pre-burning that will be obtained in step (1), cylinder carries out preliminary crushing in grinding;Afterwards, according to powder, zirconium oxide Ball is 1 with absolute ethyl alcohol mass ratio:2:During 1 ratio is sequentially placed into nylon tank, ball milling was taken out after 4 hours, was put in baker 100 Drying at~120 DEG C obtains powder;Powder after drying adds 5wt% polyvinyl alcohol to be granulated, afterwards by pressed by powder into diameter It is the cylinder sample of 6mm for 12mm thickness, sample is placed in Muffle furnace 550 DEG C and here are heated to the heating rate of 1 DEG C/min Temperature dumping 4 hours, the cylinder sample of drained glue is sintered 4 hours at 950~1300 DEG C and obtains microwave dielectric ceramic materials.
Microwave-medium ceramics prepared by the present invention, its sintering temperature relatively low (as little as 1050 DEG C), density is less, microwave property It is excellent:Moderate dielectric constant (εr), higher Q × f values and nearlyer zero τfValue, with very big commercial application prospect.
Specific embodiment
Embodiment:
Table 1 lists 18 specific embodiments and its microwave dielectric property of the heterogeneity for constituting the present invention.Its preparation Method as described above, carry out the evaluation of microwave dielectric property with cylindrical dielectric resonator method.
This ceramics can be widely used for the manufacture of the microwave electron components and parts such as various medium substrates, antenna and wave filter, meet The technology of Modern Mobile Communications Systems needs.
Table 1:

Claims (1)

1. a kind of inexpensive, low-density temperature-stabilized microwave medium ceramic material, it is characterised in that the microwave-medium ceramics The chemical constitution formula of material is:Li2O-3MgO-mTiO2, wherein 4.1≤m≤6;
The preparation method of the microwave dielectric ceramic materials is concretely comprised the following steps:
(1) with high-purity powder Li of purity >=99%2CO3, MgO and TiO2Li is pressed for raw material2O-3MgO-mTiO2, wherein 4.1≤m≤ 6 stoichiometric proportion carries out weighing;Afterwards, according to powder, zirconia ball and absolute ethyl alcohol mass ratio be 1:2:1 ratio is to powder Sequentially add zirconia ball and absolute ethyl alcohol in body, ball milling 4 hours, it is levigate after the flash baking at 100~120 DEG C, and to powder Body carries out process of sieving, and the pressed by powder after sieving is into cylindric;Cylinder is placed in alumina crucible carries out pre-burning, pre-burning Temperature is respectively 900 DEG C~950 DEG C, and temperature retention time is 4h, and heating rate is 5 DEG C/min;
(2) after the pre-burning that will be obtained in step (1), cylinder carries out preliminary crushing in grinding;Afterwards, according to powder, zirconium oxide Ball is 1 with absolute ethyl alcohol mass ratio:2:During 1 ratio is sequentially placed into nylon tank, ball milling was taken out after 4 hours, was put in baker Drying at 100~120 DEG C obtains powder;Powder after drying adds 5wt% polyvinyl alcohol to be granulated, afterwards by pressed by powder It is the cylinder sample of 6mm into a diameter of 12mm thickness, sample is placed in Muffle furnace and is heated to the heating rate of 1 DEG C/min 550 DEG C and in this temperature dumping 4 hours, the cylinder sample of drained glue is sintered 4 hours at 950~1300 DEG C and obtains microwave Medium ceramic material.
CN201610969200.7A 2016-11-06 2016-11-06 A kind of temperature-stabilized microwave medium ceramic material and preparation method thereof Active CN106518051B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107311645A (en) * 2017-07-11 2017-11-03 桂林理工大学 A kind of wide sintering warm area Li2MgTiO4The preparation method of microwave dielectric ceramic

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104692795A (en) * 2015-02-09 2015-06-10 陕西师范大学 Ultra-low-loss lithium magnesium titanate microwave dielectric ceramic material and preparation method thereof
CN104844193A (en) * 2015-04-08 2015-08-19 天津大学 Lithium-magnesium-titanium-based microwave dielectric ceramic with high Q value and low temperature sintering realization method thereof
CN105801109A (en) * 2016-04-01 2016-07-27 桂林理工大学 Microwave dielectric ceramic Li2Mg2TiO5 low in loss, stable in temperature and low in dielectric constant

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104692795A (en) * 2015-02-09 2015-06-10 陕西师范大学 Ultra-low-loss lithium magnesium titanate microwave dielectric ceramic material and preparation method thereof
CN104844193A (en) * 2015-04-08 2015-08-19 天津大学 Lithium-magnesium-titanium-based microwave dielectric ceramic with high Q value and low temperature sintering realization method thereof
CN105801109A (en) * 2016-04-01 2016-07-27 桂林理工大学 Microwave dielectric ceramic Li2Mg2TiO5 low in loss, stable in temperature and low in dielectric constant

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
HUANFU ZHOU,ETL: "Processing of low-fired glass-free Li2MgTi3O8 microwave dielectric", 《JOURNAL OF ALLOYS AND COMPOUNDS》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107311645A (en) * 2017-07-11 2017-11-03 桂林理工大学 A kind of wide sintering warm area Li2MgTiO4The preparation method of microwave dielectric ceramic

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