CN106517726A - Two-stage sludge drying device and method - Google Patents

Two-stage sludge drying device and method Download PDF

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Publication number
CN106517726A
CN106517726A CN201611215546.4A CN201611215546A CN106517726A CN 106517726 A CN106517726 A CN 106517726A CN 201611215546 A CN201611215546 A CN 201611215546A CN 106517726 A CN106517726 A CN 106517726A
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sludge
fluid bed
mesh
pipeline
air
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CN201611215546.4A
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张绪坤
刘胜平
曾恩
王高敏
邢普
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Nanchang Hangkong University
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Nanchang Hangkong University
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Priority to CN201611215546.4A priority Critical patent/CN106517726A/en
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening

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  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Drying Of Solid Materials (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The invention relates to a two-stage sludge drying device and method. The two-stage sludge drying device comprises an extruding forming machine, a fluidized bed, a cyclone separator, air valves (A and B), draught fans (A and B), a heater, a mesh-belt drier, a heat exchanger and a tail gas washing tower. The extruding forming machine, the fluidized bed and the mesh-belt drier are connected in sequence to form a sludge flowing passage. The cyclone separator, the air valve A, the draught fan A and the heater are connected in sequence to form a first-stage high-temperature drying air circulation passage. The air valve B, the heat exchanger, the draught fan B and the mesh-belt drier are connected in sequence for second-stage drying. The heat exchanger and an air outlet of the mesh-belt drier are connected with the tail gas washing tower. The two-stage sludge drying device has the beneficial effects that wet sludge is in contact with dried sludge powder and adsorbs the dried sludge powder after extrusion forming to eliminate the influence of sludge adhesion; evaporated moisture is heated into superheated steam to serve as a first-stage fluidizing drying medium, and the risks of burning and explosion in a hot-air environment are avoided; and excessive steam is subjected to heat exchange and is recycled for second-stage low-temperature drying, and energy conservation and environmental protection are realized.

Description

A kind of sludge two-stage drying device and method
Technical field
The present invention relates to drying sludge field, and in particular to a kind of sludge two-stage drying device and method.
Background technology
As Re-search on Urbanization level is improved, urban wastewater treatment amount increasingly increases.By-product of the sludge as sewage disposal Thing, with having a large capacity and a wide range, moisture content is high, the low feature of added value.Sludge components are complicated, contained heavy metal, microbial pathogens Pollution is easily caused with Organic substance etc., in recent years, the maximum land-fill method of accounting can not be held by the restriction of the factors such as environmental protection It is continuous.It is the effective means for realizing its innoxious, minimizing that sludge is dried.
During sludge is from high-moisture percentage drying to low-water-content, can gradually switch to viscous pasty state from initial fluid state, Frangible brittle state is then changed to, dry powder is finally converted to.Numerous experimental shows exist during drying sludge One stagnant zone(Moisture content 60% or so), the interval sludge shows very strong bonding characteristic, and the sludge of adhesion is easily caused Equipment blocking, corrosion, and bulk sludge bonding itself can cause heat transfer to be obstructed, and sludge internal moisture is difficult to evaporate Come, affect drying effect.
Sludge superheated vapor drying is referred to and is directly contacted with sludge using overheated steam and go one kind of moisture removal to be dried Mode, has the advantages that heat transfer coefficient is high, latent heat is big, for example, by 1 ton of moisture content, 80% sludge superheat steam drying to aqueous Rate 50%, will produce 0.6 ton of high temperature exhaust steam, and exhaust steam phase transformation switchs to liquid and will release substantial amounts of heat, if this partial heat is entered One step is recycled, and superheat steam drying will embody great energy-saving effect compared to traditional hot air drying.Additionally, overheated Steam drying is carried out under oxygen-free environment, and non-oxidation burning, blast such as are caught fire at the danger.
The content of the invention
The problem that the present invention is present for prior art, there is provided a kind of sludge two-stage drying device and method, eliminates dirty The negative effect that sticking problem in mud dry run brings, it is to avoid oxidation, burning under hot blast environment, explosion danger, while Improve capacity usage ratio.
For achieving the above object, the technical solution used in the present invention is:A kind of sludge two-stage drying device, including extrusion into Type machine, fluid bed, cyclone separator, air valve(A、B), blower fan(A、B), heater, heat exchanger, mesh-belt drier and tail gas washes Wash tower, it is characterised in that:Be provided with sludge inlet at the top of the fluid bed, bottom is provided with discharging opening, the upper left corner of fluid bed with The lower left corner is respectively equipped with gas outlet and air inlet, and side is provided with siccative import, and bottom is provided with porous taper web plate, in porous taper The control valve of control discharging speed is provided between web plate and discharging opening.Band extrusion molding machine discharging opening is connected with fluid bed its top feed mouth Connect, fluidized-bed bottom discharging opening is connected with mesh-belt drier charging aperture, band extrusion molding machine, fluid bed, mesh-belt drier according to Secondary connection forms sludge flow passage;Fluid bed upper left corner gas outlet is connected with cyclone separator air inlet, and cyclone separator goes out QI KOU is divided into two branch roads after pipeline, and branch road Jing air valves A therein is connected with blower fan A imports, and blower fan A outlets are by pipeline It is connected with heater inlet, heater outlet is connected with fluid bed lower left corner air inlet by pipeline, fluid bed, cyclonic separation Device, air valve A, blower fan A, heater are sequentially connected the circulation of air flow path for constituting one-level high temperature drying;Cyclone separator gas outlet Another branch road Jing air valves B after pipeline is connected with exchanger heat flow medium import, and heat exchanger cold flow media outlet is by pipe Road is connected with blower fan B imports, and blower fan B outlets are connected with mesh-belt drier air inlet by pipeline, air valve B, heat exchanger, blower fan B, mesh-belt drier are sequentially connected two grade low-temp dry gas stream paths of composition.
Further, cyclone separator discharging opening is connected with the siccative import of fluid bed side by pipeline.
Further, mesh-belt drier discharging opening is divided into two branch roads by pipeline, wherein a branch road and fluid bed side Siccative import connects.
Further, the pipeline for connecting the outlet of exchanger heat flow medium is converged with the pipeline for being connected mesh-belt drier air outlet Merging is connected with tail gas washing tower air inlet.
A kind of sludge two-stage drying meanss of sludge two-stage drying device, eliminate the sticking problem band during drying sludge The negative effect for coming, it is to avoid oxidation, burning under hot blast environment, explosion danger, improves capacity usage ratio, it is characterised in that:
(1)Wet mud falls from fluid bed its top feed mouth Jing after band extrusion molding machine makes little particle, with circulation in the fluid bed The dewatered sludge powder contact absorption that air-flow is blown afloat upwards, powder dewatered sludge are wrapped in wet mud particle exterior surface and form cladding Layer, obtains a kind of mud granule of wet inside and dry outside;
(2)To dewatered sludge diffusion into the surface, mud granule is promptly preliminary in fluid bed to flow the mud granule internal moisture for obtaining Change drying, the moisture for evaporating in circulating current path through heater post-heating into high temperature super heated steam, as one-level high temperature Dry fluidized drying medium;
(3)Mud granule in fluid bed after one-level fluidized drying is dry into net belt type from bottom discharge mouth via control valve Superheated steam part accumulation in one-level dry gas stream peripheral passage more than needed is led to heat exchanger by a branch road by dry machine Heat exchange, the hot blast of formation is passed through mesh-belt drier carries out two grade low-temp dryings to sludge;
(4)A part of sludge of the sludge and mesh-belt drier discharging opening of cyclone separator discharging opening is sent by pipeline respectively Fluidized bed side siccative import, as dewatered sludge powder and wet mud granule Contact-sorption;
(5)Incoagulable gas after heat exchanger exchanges heat and two grade low-temp dry run of mesh-belt drier sludge are produced Tail gas be simultaneously passed through tail gas washing tower, realize that emission is pollution-free.
The invention has the beneficial effects as follows:
1. the dewatered sludge powder contact absorption that wet mud falls from fluid bed its top feed mouth Jing after extruded moulding and kicks up, forms Mud granule wet inside and dry outside, dry contact is between granule and between granule and equipment, effectively eliminate be dried in because Equipment blocking that sludge adhesion is caused, etching problem, at the same time, mud granule internal moisture to dewatered sludge diffusion into the surface, by In the Mass and heat transfer efficiency high of superheated steam contact drying, mud granule is big with the contact area of fluidized drying medium, heat exchange speed Degree is fast, and granule top layer is dried rapidly in the microwave dryer, and the dry pellicle of porous of generation is due to the poor further expansion that can promote moisture of moist gradient Dissipate and then be dried, it is to avoid particle aggregation, drying effect is good.
2. the moisture that mud granule is evaporated is heated into superheated steam as doing that one-level is dried by circulation of air flow path Dry medium, with specific heat capacity it is big, heat transfer efficiency is high, latent heat is big the features such as, when being dried, required mass flow is little, without the need for extra steaming There is equipment in vapour, while being avoided that dewatered sludge dust occurs in hot blast environment in fluid bed oxidizing fire, blast fire hazard.
3. the superheated steam part accumulation in one-level dry gas stream peripheral passage more than needed is led to by a branch road Heat exchanger, superheated steam are mutually changed into liquid and release substantial amounts of heat, and cold air is heated into hot blast and is passed through by the heat for reclaiming that exchanges heat Mesh-belt drier carries out two grade low-temp dryings to sludge, realizes energy recycling, and two grade low-temps are dried and prevent sludge Condensation problem of the grain from after fluid bed discharging, meanwhile, low temperature environment avoids the problem that sludge incineration produces two English.
4. the incoagulable gas after heat exchanger heat exchange, and the tail gas of mesh-belt drier is each led at tail gas washing tower Discharged after reason again, it is free from environmental pollution.
Description of the drawings
Fig. 1 is the structural representation of the present invention.
In figure, 1- band extrusion molding machines, 2- fluid beds, 3- cyclone separator, 4A, 4B- air valve, 5A, 5B- blower fan, 6- heating Device, 7- heat exchangers, 8- mesh-belt driers, 9- tail gas washing towers.
Wherein, 2-1,2-2,2-3,2-4,2-5,2-6,2-7 respectively fluid bed its top feed mouth, fluid bed upper left corner goes out QI KOU, the siccative import of fluid bed side, fluid bed lower left corner air inlet, fluidized-bed bottom discharging opening, control valve, porous conic net Plate.8-1,8-2,8-3,8-4 are respectively mesh-belt drier charging aperture, mesh-belt drier discharging opening, mesh-belt drier and enter Air port, mesh-belt drier air outlet.
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings.
As shown in figure 1, a kind of sludge two-stage drying device, including band extrusion molding machine 1, fluid bed 2, cyclone separator 3, gas Valve(4A、4B), blower fan(5A、5B), heater 6, heat exchanger 7, mesh-belt drier 8, tail gas washing tower 9.Set at the top of fluid bed There is sludge inlet 2-1, bottom is provided with discharging opening 2-5, and the upper left corner and the lower left corner of fluid bed are respectively equipped with gas outlet 2-2 and enter QI KOU 2-4, side are provided with siccative import 2-3, and bottom is provided with porous taper web plate 2-7, in porous taper web plate 2-7 and discharging opening The control valve 2-6 of control discharging speed is provided between 2-5.Band extrusion molding machine discharging opening is connected with fluid bed its top feed mouth 2-1, Fluidized-bed bottom discharging opening 2-5 is connected with mesh-belt drier charging aperture 8-1, and band extrusion molding machine 1, fluid bed 2, net belt type are dried Machine 8 is in turn connected to form sludge flow passage;Fluid bed upper left corner gas outlet 2-2 is connected with the air inlet of cyclone separator 3, rotation The gas outlet of wind separator 3 is divided into two branch roads after pipeline, and branch road Jing air valves 4A therein is connected with blower fan 5A imports, wind Machine 5A outlets are connected with the import of heater 6 by pipeline, and the outlet of heater 6 is by pipeline and fluid bed lower left corner air inlet 2-4 connects, and fluid bed 2, cyclone separator 3, air valve 4A, blower fan 5A, heater 6 are sequentially connected the gas for constituting one-level high temperature drying Stream peripheral passage;Another branch road Jing air valve 4B of 3 gas outlet of cyclone separator after pipeline and 7 hot-fluid medium entrance of heat exchanger Connection, heat exchanger cold flow media outlet are connected with blower fan 5B imports by pipeline, and blower fan 5B outlets are done with net belt type by pipeline Dry machine air inlet 8-3 connections, air valve 4B, heat exchanger 7, blower fan 5B, mesh-belt drier 8 are sequentially connected two grade low-temps of composition and are dried Current path.3 discharging opening of cyclone separator is connected with fluid bed side siccative import 2-3 by pipeline.Mesh-belt drier goes out Material mouth 8-2 is divided into two branch roads by pipeline, wherein a branch road is connected with fluid bed side siccative import 2-3.Connection heat exchanger 7 is warm The pipeline of flow medium outlet is converged with the pipeline for being connected mesh-belt drier air outlet 8-4 and is connected with tail gas washing tower import 9.
The two-stage drying meanss of sludge two-stage drying device, it is negative that the sticking problem during elimination drying sludge brings Affect, it is to avoid oxidation, burning under hot blast environment, explosion danger, improve capacity usage ratio.First, after wet mud extruded moulding Fall from fluid bed its top feed mouth 2-1, adsorb to the dewatered sludge powder contact that mountain is kicked up with circulating current, form wet inside and dry outside Mud granule;Secondly, the mud granule of wet inside and dry outside fluidizes rapid fluidized drying, the water for evaporating in bed 2 in superheated steam Point in circulation of air flow path after heater 6, the dried medium that high temperature super heated steam is dried as one-level is heated to form;The Three steps, during one-level is dried, part accumulation superheated steam more than needed causes heat exchanger 7 and exchanges heat, and cold air is heated into hot blast and is led to Enter mesh-belt drier 8 carries out two grade low-temp dryings to sludge;4th step, the sludge and net belt type of the outlet of cyclone separator 3 A part of sludge of discharge hole of drying machine 8-2 sends into fluid bed side siccative import by pipeline respectively, used as dewatered sludge powder With wet mud granule Contact-sorption;Finally, by the incoagulable gas after heat exchanger 7 exchanges heat and mesh-belt drier air-out The tail gas of mouth 8-4 is passed through tail gas washing tower process.
In practical operation, wet mud is entered from 1 charging aperture of band extrusion molding machine, is elongate in shape by extrusion molding, then Jing Become fine granularity after crossing truncation, fine granularity sludge falls into fluid bed 2 from fluid bed its top feed mouth 2-1.Hop to it When dry, air valve 4B and control valve 2-6 be first shut off, air valve 4A is opened, blower fan 5A opened and heater 6 is entered working condition, to Some dewatered sludge powder are previously added in 2 side siccative import 2-3 of fluid bed.By fluid bed 2, cyclone separator 3, air valve 4A, Inside the closed system that blower fan 5A and heater 6 are connected to form by pipeline, initial medium is air, is made in blower fan 5A circulations The hot blast of high temperature is heated to form with lower air, the dewatered sludge powder in 2 side siccative import 2-3 of fluid bed is driven in circulating current Under kick up upwards, meet with the wet mud granule fallen into from 2 its top feed mouth 2-1 of fluid bed, dewatered sludge powder and wet mud Grain Contact-sorption, powder dewatered sludge are wrapped in wet mud particle exterior surface and form clad, obtain a kind of dirt of wet inside and dry outside Mud granule, is dry contact between granule and between granule and equipment.Effectively eliminate in being dried because sludge adhesion is caused Equipment blocking, etching problem.
After being dried a period of time, the oxygen in the one-level dry gas stream peripheral passage of closing is consumed with sludge incineration at high temperature To the greatest extent, system becomes oxygen-free environment.At the same time, under high temperature drying medium, the mud granule of wet inside and dry outside is fast in fluid bed 2 Fast ground tentatively fluidized drying, mud granule internal moisture is to dewatered sludge diffusion into the surface and is evaporated, and the moisture for steaming is in one-level Dry gas stream peripheral passage is heated to form the fluidized drying medium that high temperature super heated steam is dried as one-level after heater 6, Due to the Mass and heat transfer efficiency high of superheated steam contact drying, mud granule is big with the contact area of fluidized drying medium, heat exchange Speed is fast, and granule top layer is dried rapidly in the microwave dryer, and the dry pellicle of porous of generation can promote the further of moisture as moist gradient is poor Diffusion is further dried.The sludge isolated from 3 discharging opening of cyclone separator enters into 2 side siccative import 2-3 of fluid bed.
As drying is carried out, the superheated steam in one-level dry gas stream peripheral passage is cumulative, as superheated steam is done Dry to have the advantages that specific heat capacity is big, heat transfer efficiency is high, latent heat is big, when being dried, required mass flow is little, and high temperature super heated steam occurs Accumulate, have more than needed.Now, control valve 2-6 is opened, the mud granule in fluid bed 2 after vapourss one-level fluidized drying passes through Control valve 2-6 enters mesh-belt drier 8 from bottom discharge mouth 2-5, opens air valve 4B, in one-level dry gas stream peripheral passage Part accumulation superheated steam more than needed flow to heat exchanger 7 and exchanges heat, and cold air is heated into hot blast and is passed through mesh-belt drier 8 pairs Mud granule carries out two grade low-temp dryings, realizes energy recycling, and two grade low-temps are dried and prevent mud granule from fluid bed 2 Condensation problem after discharging, meanwhile, low temperature environment avoids the problem that sludge incineration produces two English.Mesh-belt drier 8 A part of sludge of discharging opening 8-2 sends into 2 side siccative import 2-3 of fluid bed by pipeline.
The incoagulable gas and 8 two grade low-temp of mesh-belt drier produced after heat exchanger 7 exchanges heat is dried what is produced Tail gas is passed through after tail gas washing tower 9 is processed simultaneously and discharges again, realizes that emission is pollution-free.

Claims (3)

1. a kind of sludge two-stage drying device, including band extrusion molding machine, fluid bed, cyclone separator, air valve A, air valve B, blower fan A, blower fan B, heater, heat exchanger, mesh-belt drier and tail gas washing tower, it is characterised in that:It is provided with the top of the fluid bed Sludge inlet, bottom are provided with discharging opening, and the upper left corner and the lower left corner of fluid bed are respectively equipped with gas outlet and air inlet, and side sets There is siccative import, bottom is provided with porous taper web plate, control discharging speed is provided between porous taper web plate and discharging opening Control valve;Band extrusion molding machine discharging opening is connected with fluid bed its top feed mouth, fluidized-bed bottom discharging opening and mesh-belt drier Charging aperture connects, and band extrusion molding machine, fluid bed, mesh-belt drier are in turn connected to form sludge flow passage;Fluid bed upper left Angle gas outlet is connected with cyclone separator air inlet, and cyclone separator gas outlet is divided into two branch roads after pipeline, and therein one Branch road Jing air valves A is connected with blower fan A imports, and blower fan A outlets are connected with heater inlet by pipeline, and heater outlet is by pipe Road is connected with fluid bed lower left corner air inlet, and fluid bed, cyclone separator, air valve A, blower fan A, heater are sequentially connected composition one The circulation of air flow path of level high temperature drying;Another branch road Jing air valve B and heat exchanger of the cyclone separator gas outlet after pipeline Hot-fluid medium entrance connects, and heat exchanger cold flow media outlet is connected with blower fan B imports by pipeline, and blower fan B outlets are by pipeline It is connected with mesh-belt drier air inlet, air valve B, heat exchanger, blower fan B, mesh-belt drier are sequentially connected two grade low-temps of composition Dry gas stream path.
2. a kind of sludge two-stage drying device according to claim 1, it is characterised in that:(1)The mesh-belt drier Discharging opening is divided into two branch roads by pipeline, wherein a branch road is connected with the siccative import of fluid bed side, the cyclone separator goes out Material mouth is connected with the siccative import of fluid bed side by pipeline;(2)Connect the pipeline of exchanger heat flow medium outlet and be connected net The pipeline of band drier air outlet is converged and is connected with tail gas washing tower air inlet.
3. a kind of sludge two-stage drying meanss of a kind of sludge two-stage drying device for claim 1 and 2, its feature exist In:
(1)Wet mud falls from fluid bed its top feed mouth Jing after band extrusion molding machine makes little particle, with circulation in the fluid bed The dewatered sludge powder contact absorption that air-flow is blown afloat upwards, powder dewatered sludge are wrapped in wet mud particle exterior surface and form cladding Layer, obtains a kind of mud granule of wet inside and dry outside;
(2)To dewatered sludge diffusion into the surface, mud granule is promptly preliminary in fluid bed to flow the mud granule internal moisture for obtaining Change drying, the moisture for evaporating in circulating current path through heater post-heating into high temperature super heated steam, as one-level high temperature Dry fluidized drying medium;
(3)Mud granule in fluid bed after one-level fluidized drying is dry into net belt type from bottom discharge mouth via control valve Superheated steam part accumulation in one-level dry gas stream peripheral passage more than needed is led to heat exchanger by a branch road by dry machine Heat exchange, the hot blast of formation is passed through mesh-belt drier carries out two grade low-temp dryings to sludge;
(4)A part of sludge of the sludge and mesh-belt drier discharging opening of cyclone separator discharging opening is sent by pipeline respectively Fluidized bed side siccative import, as dewatered sludge powder and wet mud granule Contact-sorption;
(5)Incoagulable gas after heat exchanger exchanges heat and two grade low-temp dry run of mesh-belt drier sludge are produced Tail gas be simultaneously passed through tail gas washing tower, realize that emission is pollution-free.
CN201611215546.4A 2016-12-26 2016-12-26 Two-stage sludge drying device and method Pending CN106517726A (en)

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CN109970311A (en) * 2019-04-22 2019-07-05 华能国际电力股份有限公司 High-temperature steam fluidized bed sludge drying and blending combustion system and method suitable for coal-fired boiler
CN110526539A (en) * 2019-09-03 2019-12-03 马鞍山中创环保科技有限公司 A kind of sludge desiccation processing equipment and drying method for treating
CN111153584A (en) * 2020-03-03 2020-05-15 江苏釜鼎干燥工程有限公司 Two-stage method heat recycling sludge drying system and drying method thereof
CN113045169A (en) * 2021-04-06 2021-06-29 河南城建学院 Modularized sludge drying system based on solar heat utilization
CN118307174A (en) * 2024-06-06 2024-07-09 南通爱可普环保设备有限公司 Ekoduplex multi-effect energy-saving belt type sludge drying system and drying process

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