CN106516005A - Method for temporary open and close of bulk cargo cabin hatch cover - Google Patents

Method for temporary open and close of bulk cargo cabin hatch cover Download PDF

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Publication number
CN106516005A
CN106516005A CN201611233506.2A CN201611233506A CN106516005A CN 106516005 A CN106516005 A CN 106516005A CN 201611233506 A CN201611233506 A CN 201611233506A CN 106516005 A CN106516005 A CN 106516005A
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CN
China
Prior art keywords
pump
oil
hydraulic
panel
faceplate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201611233506.2A
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Chinese (zh)
Other versions
CN106516005B (en
Inventor
马宁
杜学之
黄志坚
雷少帅
韩亚涛
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Bohai Shipyard Group Co Ltd
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Bohai Shipyard Group Co Ltd
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Priority to CN201611233506.2A priority Critical patent/CN106516005B/en
Publication of CN106516005A publication Critical patent/CN106516005A/en
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Publication of CN106516005B publication Critical patent/CN106516005B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B19/00Arrangements or adaptations of ports, doors, windows, port-holes, or other openings or covers
    • B63B19/12Hatches; Hatchways
    • B63B19/14Hatch covers

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • Ocean & Marine Engineering (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

The invention provides a method for temporary open and close of a bulk cargo cabin hatch cover. A high-pressure rubber pipe of a device is connected to an inlet and an outlet of a cylinder of a hatch cover lifting device separately; a power indicator on a faceplate is connected with power until the power indicator lights; if the power indicator does not light, any two of three fire wires are reversed; and before oil is added, the oil level of the faceplate is in a state of alarming, and then the oil is added to half of a liquid level meter to be used. A rotary knob on the faceplate is wrung to the position of a first pump, and then a motor of the first pump on the faceplate is pressed to start; if an alarming light of the first pump lights, the rotary knob is wrung to the position of a second pump, and then the motor of the second pump on the faceplate is pressed to start. The faceplate is observed, whether the rotary knob is wrung to the first pump or the second pump is observed, and then a conversion valve in the lower left corner is turned to the position of the corresponding pump; when it is determined that the above steps are errorless, an upper chamber or a lower chamber of the faceplate is pressed to change the direction; and pressing the upper chamber indicates the decline of a hydraulic cylinder, and pressing the lower chamber indicates the rising of an oil cylinder. A hydraulic unit is used for open and close of the cabin hatch cover. The method is suitable for the temporary open and close of the bulk cargo cabin hatch cover.

Description

The interim method for opening and closing of bulk freighter hatch board
Technical field
The present invention relates to hatch board installing area, is particularly used for the interim method for opening and closing of bulk freighter hatch board.
Background technology
The hatch board of bulk coal ship is installing the outfititems such as motor, powerful rail, white steel bar, locker, rest pad, limited block During need hatch board, jacking apparatus come into operation, but this stage ship hydraulic power unit and hydraulic system do not have At the end of having debugging, it is impossible to normally come into operation, it is impossible to which being opened and closed hatch board carries out the outfititem of erection hatch cover.Hydraulic power unit and Hydraulic system installation cycle time is long, has a strong impact on the installation of hatch board, in order that hatch board is installed shifting to an earlier date, reduces by hydraulic pressure system Hatch board installation procedure need to be moved forward by the impact of system.
The content of the invention
In order that hatch board installation procedure moves forward, the present invention proposes the interim method for opening and closing of bulk freighter hatch board.The method It is to replace hydraulic system on ship, external interim hydraulic lifting unit make hatchcover jacking using external interim hydraulic lifting unit Plant running, realizes the interim opening and closing of hatch board, and for the installation of hatch board outfititem, reducing can not by hydraulic system on ship The impact come into operation, solves the technical problem of bulk freighter hatch board opening and closing temporarily.
The present invention solves the scheme that adopted of technical problem:
Hydraulic lifting unit operating procedure:
The 1st, the high-pressure rubber pipe of device is connected respectively to the import and export of hatchcover jacking apparatus oil cylinder;
2nd, connect till electric panel power display lamp lights, do not have bright three live wires to overturn any two;
3rd, before not refueling, panel oil level is in alarm condition, and the half that oil is added to liquidometer is used;
4th, the knob on panel is screwed to the first pump position.Start by the first pump motor on panel, if the first pump alarm lamp Light, then knob is screwed to the second pump position, start by the second pump motor on panel;
5th, panel, the first pump or the second pump is observed, the switching valve in the lower left corner is moved to the position of respective pump;
6th, nothing determined above is mistaken, and presses panel epicoele or cavity of resorption commutation, and epicoele declines for hydraulic cylinder, and cavity of resorption is on fluid cylinder Rise.
Hydraulic pressure unit used is constituted:
Oil Tank is housed on base, the bottom of Oil Tank is provided with fuel outlet, heater is housed in Oil Tank inner chamber, is equipped with Oil Tank side Liquidometer, Oil Tank are provided with clean-out opening, and Oil Tank top is respectively provided with return filter, oil filler, liquid level alarm and temperature report Alert device;
Two petroleum pipelines are housed in one side lower part of Oil Tank, petroleum pipeline passes through oil cleaner screen, ball valve, motor, hydraulic pump, warning oil cleaner screen Two-way is divided to be connected with flow flow speed control valve by overflow valve, manually reversal valve and the first pump and the second pump connect flow flow speed control valve Connect, manually reversal valve is input to hydraulic oil after solenoid directional control valve, then be input in jacking hydraulic cylinder by hydraulic lock, Pressure gauge is connected with by pressure gauge valve in hydraulic lock.
Good effect, this method are opened and closed to bulk freighter hatch board temporarily using hydraulic pressure unit, and advantage is easy to use, safety It is reliability, flexible operation, workable, it is adaptable to the installation of various hatch boards, and the hatch board installation procedure that moved forward, save Construction manpower, improves efficiency of construction.Suitably as the interim method for opening and closing application of bulk freighter hatch board.
Description of the drawings
Fig. 1 is hydraulic jacking device figure of the present invention.
In figure, 1. heater, 2. oil cleaner screen, 3. ball valve, 4. motor, 5. hydraulic pump, 6. warning oil cleaner screen, 7. pressure gauge, 8. pressure gauge valve, 9. hydraulic lock, 10. jacking hydraulic cylinder, 11. reverse battery valves, 12. overflow valves, 13. flow flow speed control valves, 14. handss Dynamic reversal valve, 15. return filters, 16. oil fillers, 17. liquid level alarms, 18. temperature alarms, 19. clean-out openings, 20. is oily Cabinet, 21. liquidometers, 22. fuel outlets, 23 bases.
Specific embodiment
Hydraulic lifting unit operating procedure:
The 1st, the high-pressure rubber pipe of device is connected respectively to the import and export of hatchcover jacking apparatus oil cylinder;
2nd, connect till electric panel power display lamp lights, do not have bright three live wires to overturn any two;
3rd, before not refueling, panel oil level is in alarm condition, and the half that oil is added to liquidometer is used;
4th, the knob on panel is screwed to the first pump position.Start by the first pump motor on panel, if the first pump alarm lamp Light, then knob is screwed to the second pump position, start by the second pump motor on panel;
5th, panel, the first pump or the second pump is observed, the switching valve in the lower left corner is moved to the position of respective pump;
6th, nothing determined above is mistaken, and presses panel epicoele or cavity of resorption commutation, and epicoele declines for hydraulic cylinder, and cavity of resorption is on fluid cylinder Rise.
Hydraulic pressure unit used is constituted:
Oil Tank 20 is housed on base 23, the bottom of Oil Tank is provided with fuel outlet 22, heater 1 is housed in Oil Tank inner chamber, in Oil Tank Side is equipped with liquidometer 21, and Oil Tank is provided with clean-out opening 19, and Oil Tank top is respectively provided with return filter 15, oil filler 16, liquid Level alarm 17 and temperature alarm 18;
Two petroleum pipelines are housed in one side lower part of Oil Tank, petroleum pipeline is by oil cleaner screen 2, ball valve 3, motor 4, hydraulic pump 5, filter of reporting to the police 6 points of two-way of oil network are connected with flow flow speed control valve 13 by overflow valve 12, flow flow speed control valve manually reversal valve 14 and the first pump Connect with the second pump, manually reversal valve is input to hydraulic oil after solenoid directional control valve 11, then is input to top by hydraulic lock 9 Rise in hydraulic cylinder 10, pressure gauge 7 is connected with by pressure gauge valve 8 in hydraulic lock.
Hydraulic lifting unit function:
1. oil temperature is low is reported to the police with oil temperature height:The thick pump of the low fluid of oil temperature is difficult to oil suction, reduces service life, fluid dilute pole when oil temperature is high Easily oil suction, can not produce lubrication, reduce service life;
2. heating function:50 degrees Celsius automatically disconnect heating, and less than 30 degrees Celsius can manually start heating, more than 50 degrees Celsius Heating cannot be manually started;
3. oily dirty warning:The normal use of l oil pumps and No. 2 oil pumps and oil cylinder is protected respectively, and extends pumping plant with oil cylinder Service life;
4. oil level height is reported to the police:When oil level is high, automatic alarm adjustment oil level normally can be used.When oil temperature is low, automatic alarm is adjusted Whole oil level, normally can use;
5. motor overvoltages decompression (voltage) and misconnection facies pattern cannot start.
Hydraulic lifting unit points for attention:
1. first refuel and check whether connector is reliable afterwards, errorless rear wiring trial operation;
2. motor must reliable ground;
3. motor positive and inverse is noted during pump wiring;
4. hydraulic oil:Hydraulic system using hydraulic oil recommend, winter HC-32# antiwear hydraulic oil, summer, HC-46# was wear-resistant Hydraulic oil, with being refueled by oil filter before refueling, oil filler is located at Oil Tank upper cover plate, and air filter is housed, to adding oil The oil of cabinet carries out a coarse filtration again, if finding during use, oil emulsifying or impurity are excessive, should change fresh oil in time.Use During liquid level be preferably located in the middle part of liquidometer, if be less than the position, should refuel in time.
5. the wiring of electronic box:3 phase, 4 line is accessed, if power supply indicator does not work, is observed phasic property protector, is checked whether there is The phenomenons such as overvoltage, decompression, phase shortage.
6. system exhaust:If hydraulic cylinder or pipeline Cao are mixed with air, it may appear that creep or jitter phenomenon, before commencement of commercial operation Need first dry running more than twice.
7. pressure is adjusted:The maximum pressure of system work is determined by overflow valve, is first unclamped in the regulation handle of overflow valve Locking nut, screws in the adjusting tap of regulation relief valve, raises can system maximum working pressure (MWP), and screwing out regulation can make system maximum Operating pressure is reduced.Maximum design pressure is not allowed more than when adjusting pressure, and after remembeing that regulation is finished, locking nut is twisted Tightly, in order to avoid loosening.

Claims (1)

1. the interim method for opening and closing of bulk freighter hatch board, is characterized in that:
Hydraulic lifting unit operating procedure:
1), the high-pressure rubber pipe of device is connected respectively to the import and export of hatchcover jacking apparatus oil cylinder;
2), connect till electric panel power display lamp lights, do not have bright three live wires to overturn any two;
3), before not refueling, panel oil level is in alarm condition, and the half that oil is added to liquidometer is used;
4), the knob on panel is screwed to the first pump position;Start by the first pump motor on panel, if the first pump alarm lamp Light, then knob is screwed to the second pump position, start by the second pump motor on panel;
5), observation panel, the first pump or the second pump move the position of respective pump to the switching valve in the lower left corner;
6), nothing determined above mistake, press panel epicoele or cavity of resorption commutation, epicoele is that hydraulic cylinder declines, and cavity of resorption is on fluid cylinder Rise;
Hydraulic pressure unit used is constituted:
In base(23)It is upper that Oil Tank is housed(20), the bottom of Oil Tank is provided with fuel outlet(22), heater is housed in Oil Tank inner chamber (1), liquidometer is housed in Oil Tank side(21), Oil Tank is provided with clean-out opening(19), Oil Tank top is respectively provided with return filter (15), oil filler(16), liquid level alarm(17)And temperature alarm(18);
Two petroleum pipelines are housed in one side lower part of Oil Tank, petroleum pipeline passes through oil cleaner screen(2), ball valve(3), motor(4), hydraulic pump (5), warning oil cleaner screen(6)Two-way is divided to pass through overflow valve(12)With flow flow speed control valve(13)Connection, flow flow speed control valve is manually Reversal valve(14)It is connected with the first pump and the second pump, manually hydraulic oil is input to solenoid directional control valve by reversal valve(11)Afterwards, Pass through hydraulic lock again(9)It is input to jacking hydraulic cylinder(10)In, pass through pressure gauge valve in hydraulic lock(8)It is connected with pressure gauge (7).
CN201611233506.2A 2016-12-28 2016-12-28 The interim method for opening and closing of bulk freighter hatch board Active CN106516005B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611233506.2A CN106516005B (en) 2016-12-28 2016-12-28 The interim method for opening and closing of bulk freighter hatch board

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Application Number Priority Date Filing Date Title
CN201611233506.2A CN106516005B (en) 2016-12-28 2016-12-28 The interim method for opening and closing of bulk freighter hatch board

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113428294A (en) * 2021-07-22 2021-09-24 无锡市欣帆船舶设备有限公司 Control method, system, device and medium for large-scale vertical jacking hydraulic hatch cover

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101618754A (en) * 2009-08-17 2010-01-06 陈桂晖 Ship hatchcover opening device
CN201475075U (en) * 2009-08-20 2010-05-19 陈桂晖 Double-cylinder hydraulic controller
JP2011051489A (en) * 2009-09-02 2011-03-17 Genkai Technical Engineering Co Ltd Hatch cover opening/closing device for successively activating lifting and horizontal movement of hatch cover by electric winch
CN202609039U (en) * 2012-05-23 2012-12-19 上海航海设备有限责任公司 Hydraulic control system for hatch cover of ship
CN104192265A (en) * 2014-09-10 2014-12-10 广州文冲船厂有限责任公司 Deck face hatch cover system installing method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101618754A (en) * 2009-08-17 2010-01-06 陈桂晖 Ship hatchcover opening device
CN201475075U (en) * 2009-08-20 2010-05-19 陈桂晖 Double-cylinder hydraulic controller
JP2011051489A (en) * 2009-09-02 2011-03-17 Genkai Technical Engineering Co Ltd Hatch cover opening/closing device for successively activating lifting and horizontal movement of hatch cover by electric winch
CN202609039U (en) * 2012-05-23 2012-12-19 上海航海设备有限责任公司 Hydraulic control system for hatch cover of ship
CN104192265A (en) * 2014-09-10 2014-12-10 广州文冲船厂有限责任公司 Deck face hatch cover system installing method

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
张华: "侧移式舱口盖舾装工艺流程", 《船舶标准化工程师》 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113428294A (en) * 2021-07-22 2021-09-24 无锡市欣帆船舶设备有限公司 Control method, system, device and medium for large-scale vertical jacking hydraulic hatch cover
CN113428294B (en) * 2021-07-22 2022-03-01 无锡市欣帆船舶设备有限公司 Control method, system, device and medium for large-scale vertical jacking hydraulic hatch cover

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