CN106515212A - Novel solvent-free intaglio printing technology and printing machine for same - Google Patents
Novel solvent-free intaglio printing technology and printing machine for same Download PDFInfo
- Publication number
- CN106515212A CN106515212A CN201610876518.0A CN201610876518A CN106515212A CN 106515212 A CN106515212 A CN 106515212A CN 201610876518 A CN201610876518 A CN 201610876518A CN 106515212 A CN106515212 A CN 106515212A
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- Prior art keywords
- ink
- impressing
- printing
- synchronous
- sliding seat
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/02—Ducts, containers, supply or metering devices
- B41F31/04—Ducts, containers, supply or metering devices with duct-blades or like metering devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
- B41C1/02—Engraving; Heads therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/08—Cylinders
- B41F13/24—Cylinder-tripping devices; Cylinder-impression adjustments
- B41F13/34—Cylinder lifting or adjusting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/001—Ink mist preventing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/10—Intaglio printing ; Gravure printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2213/00—Arrangements for actuating or driving printing presses; Auxiliary devices or processes
- B41P2213/10—Constitutive elements of driving devices
- B41P2213/20—Gearings
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses a novel solvent-free intaglio printing technology and a printing machine for the same. According to the technology, solvent-free intaglio platemaking is adopted; carving depth h for platemaking is less than 30 microns; an ink roller can soak ink uniformly through an ink homogenizing mechanism; the two ends of a rubber imprinting roller can synchronously be in contact with the ink roller through a synchronous imprinting device; printing quality is guaranteed; consumption of printing ink is effectively reduced; the novel solvent-free intaglio printing technology has the beneficial effects that the printing ink is saved, and cost is lowered; and meanwhile, the problems that VOC on the surface of a printed material exceed the limit and the environment is polluted due to adoption of organic volatile solvent are effectively avoided. According to the printing machine, a printing unit in the printing machine comprises an ink supplying device and the synchronous imprinting device, wherein the printing unit is provided with the ink homogenizing mechanism, and the synchronous imprinting device and the ink supplying device are arranged in a one-to-one-correspondence manner. In the printing process, the problem that the printing ink splashes when the ink roller rotates toward an ink pot to soak ink is effectively avoided; meanwhile, the ink roller can soak ink uniformly; and then, the two ends of the rubber imprinting roller can synchronously be in contact with the ink roller for printing through the synchronous imprinting device, and printing quality is guaranteed.
Description
【Technical field】
The present invention relates to printing technology, especially a kind of novel solvent-free gravure printing technique and for the technique
Printer.
【Background technology】
In prior art, in print field, conventional gravure printer is printed using organic solvent auxiliary, and the engraving made a plate
Depth is more than 35 μm, is needed for this using more ink, and the organic solvent volatilization is serious, and causes stock surface
VOC residuals it is exceeded, for this purpose, country has formulated the discharge standard and related punishment measure for limiting volatile organic solvent.In addition,
Conventional gravure printer energy consumption for drying remains high, and causes intaglio printing to face market predicament.
The present invention is directed to the deficiencies in the prior art and researchs and proposes.
【The content of the invention】
The technical problem to be solved in the present invention is to provide a kind of novel solvent-free gravure printing technique, and the technique is using without molten
Agent gravure plate-making, and 30 μm of the carving depth h < for making a plate, by ink distribution mechanism so that ink roller dips in black uniform, and utilize synchronous pressure
Printing equipment puts the contact for causing impressing rubber roll two ends synchronously with ink roller, it is ensured that printing quality, effectively reduces the use of ink, tool
The characteristics of having saving ink, reduces cost, while effectively prevent cause stock surface VOC to surpass using volatile organic solvent
The problem of mark and pollution environment.
For solving above-mentioned technical problem, the present invention includes a kind of novel solvent-free gravure printing technique, including solvent-free system
Version, traction blowing, printing, solidification and rewinding, the plate-making are made a plate using two editions, and the carving depth of the plate-making is h, full
Foot:30 μm of h <.
Using radiation curing source, the radiation curing source includes UV, LED, OLED and EB for the solidification.
The printing is using the ink-feeding device with ink distribution mechanism so that ink roller dips in black uniform, and the printing is also using same
Step imprinting apparatus cause impressing rubber roll two ends synchronously to contact with ink roller.
The plate-making engraving is in flat matrix and/or V-type;The preferred UV and/or LED in the radiation curing source.
The printing adopts ink to look into grace cup detection viscosity for the 12-16 seconds by No. 3.
The carving depth of the plate-making is preferred:18μm≤h≤25μm.
The ink-feeding device includes black basin crane and is located on black basin crane and is located at below ink roller and can transport up and down
Dynamic black basin, the ink distribution mechanism include being located on black basin crane positioned at ink roller side to prevent the block of ink splatter and be used for
The uniform scraper of the ink on ink roller, the scraper is located above block, on the black basin crane, be additionally provided with scraper regulation
Component.
The synchronous-stamping device includes sliding and the impressing sliding seat that is located in frame and is located in frame and is used for driving
The impressing drive component that impressing sliding seat slides, imprints described in two between sliding seat end and is rotatably connected to impressing rubber roll, described
Synchronous tooth bar is fixed with impressing sliding seat and along impressing sliding seat glide direction, in the frame and parallel to impressing rubber roll
Drive shaft is rotatably connected to, the drive shaft two ends are fixed with the synchronous gear of tooth bar engagement connection synchronous with two respectively
Wheel, it is described impressing rubber roll in horizontally or diagonally or be vertically disposed at described in two imprint sliding seat between.
The present invention also provides a kind of printer for novel solvent-free gravure printing technique, and printing element is included using tool
There is the ink-feeding device of ink distribution mechanism and correspond the synchronous-stamping device for arranging with ink-feeding device, effectively keep away in printing process
When having exempted from ink roller and dipping in ink to black basin and rotate, the problem of ink splatter, while also cause ink roller to dip in black uniform, then by synchronous-stamping
Device cause to imprint rubber roll two ends synchronously with ink roller contact print, it is ensured that printing quality.
For solution above-mentioned technical problem, a kind of printer for novel solvent-free gravure printing technique of the present invention, edge is held
Print thing conveying direction is disposed with discharging unit, traction unit, printing element and receiving unit, it is characterised in that the printing
Unit is included ink roller, the ink-feeding device with ink distribution mechanism and is corresponded the synchronous-stamping device of setting with ink-feeding device.
The synchronous-stamping device includes sliding and the impressing sliding seat that is located in frame and is located in frame and is used for driving
The impressing drive component that impressing sliding seat slides, imprints sliding seat and is rotatably connected to impressing between the end of ink roller described in two
Rubber roll, is fixed with synchronous tooth bar on the impressing sliding seat and along impressing sliding seat glide direction, in the frame and parallel
Drive shaft is rotatably connected in impressing rubber roll, the drive shaft two ends are fixed with tooth bar engagement connection synchronous with two respectively
Synchromesh gear.
The ink-feeding device includes black basin crane and is located on black basin crane and is located at below ink roller and can transport up and down
Dynamic black basin, the ink distribution mechanism include being located on black basin crane positioned at ink roller side to prevent the block of ink splatter and be used for
The uniform scraper of the ink on ink roller, the scraper is located above block, on the black basin crane, be additionally provided with scraper regulation
Component.
It is described impressing rubber roll in horizontally or diagonally or be vertically disposed at described in two imprint sliding seat between.
Compared with prior art, the invention has the advantages that:
1st, present invention process adopts solvent-free intaglio printing, and the carving depth h that makes a plate is preferred:18 μm≤h≤25 μm so that
The site printed in plate-making is floated, and compared with conventional plates, its ink usage amount is reduced to 25%, has saved printing cost,
The problem for causing stock surface VOC exceeded using volatile organic solvent and polluting environment is effectively prevent simultaneously so that adopted
The product printed with this technique meets national environmental standard and industry standard.
2nd, in printer of the present invention, impressing rubber roll two ends are imprinted with sliding seat and synchronous tooth bar so that impressing rubber roll two
End is synchronously contacted with ink roller, effectively increases the printing quality of stock.
3rd, in printer of the present invention, by being provided with ink distribution mechanism on ink-feeding device, it is prevented effectively from printing process
When ink roller dips in ink to black basin and rotates, the problem of ink splatter, while it is black uniform ink roller is dipped in, it is ensured that the print of stock
Brush quality.
4th, rubber roll being imprinted in printer of the present invention can adopt arbitrarily angled setting, including level, vertical and inclination, this
Preferably using being horizontally disposed with, impressing rubber roll can be moved bright impressing rubber roll in the horizontal direction so that impressing rubber roll and stock and ink
The active force effect stock of only horizontal direction between rubber roll and ink roller during roller contact print, is imprinted, and then causes stock
Imprinted in the horizontal direction, it is to avoid impressing rubber roll self gravitation is acted on stock and ink roller simultaneously, therefore impressing rubber roll
With ink roller correspondingly using horizontally disposed, it is more convenient for controlling the embossing pressure of impressing rubber roll, it is ensured that less word on stock
Clearly can print, on stock, the ink levelability of printed picture and text is good, and has stereovision.
5th, in printer of the present invention, the impressing rubber roll of printing element is in be horizontally disposed with, and multigroup synchronous-stamping device and confession
Black device is correspondingly vertically arranged under the overlay setting, shortens and walks to expect length between print couple so that equipment overall compact, subtracts
Small occupied space.
【Description of the drawings】
Below in conjunction with the accompanying drawings the specific embodiment of the present invention is described in further detail, wherein:
Fig. 1 is the overall structure diagram of printer in the present invention.
Fig. 2 is the structural representation of ink-feeding device and the cooperation of synchronous-stamping device in the present invention.
Fig. 3 is the structural representation of synchronous-stamping device in the present invention.
【Specific embodiment】
Below in conjunction with the accompanying drawings embodiments of the present invention are elaborated.
It is of the invention to include a kind of novel solvent-free gravure printing technique, including plate-making, traction blowing, printing, solidification and receipts
Material, using solvent-free gravure plate-making, the plate-making is carved in flat matrix and/or V-type, and the engraving of the plate-making for the plate-making
Depth is h, is met:30 μm of h <, the carving depth of the plate-making is preferred:18 μm≤h≤25 μm so that the net printed in plate-making
Point floats, and compared with conventional plates, its ink usage amount is reduced to 25%, has saved printing cost;The solidification adopts spoke
Penetrate curing source, the radiation curing source includes UV, LED, OLED and EB, the preferred UV and/or LED in the radiation curing source is carried out
During solidification, the ink on stock is protected using nitrogen or argon, it is to avoid in printing solidification process, the oil on stock
Ink is oxidized;The printing is using the ink-feeding device with ink distribution mechanism so that ink roller dips in black uniform, and the printing adopts ink
Grace cup is looked into by No. 3 and detects that viscosity is the 12-16 seconds;Printing element in the printing also adopts synchronous-stamping device so that pressure
Glue-printing roller two ends are synchronously contacted with ink roller, it is ensured that printing quality stable.
As shown in Fig. 2 the ink-feeding device 1 includes black basin crane 10 and is located on black basin crane 10 and is located at ink roller
Lower section the black basin 11 that can be moved up and down, the ink distribution mechanism 12 include being located on black basin crane 10 positioned at ink roller side to prevent
The block 13 of ink splatter and for making the uniform scraper 14 of the ink on ink roller, the scraper 14 is located above block 13, institute
State and scraper adjusting part 15 is additionally provided with black basin crane 10, can be adjusted with respect to ink roller 51 by acting on scraper adjusting part 15
Scraper 14, when not only effectively prevent ink roller 51 in printing process and dipping in ink to black basin 11 and rotate, the problem of ink splatter, while
Also so that ink roller 51 dips in black uniform, it is ensured that the printing quality of stock 200.
The impressing sliding seat 21 that is located in frame 100 and set as shown in Fig. 2 the synchronous-stamping device 2 includes sliding
It is used for the impressing drive component 22 for driving impressing sliding seat 21 to slide in frame 100, the impressing drive component 22 can select
Cylinder, imprints described in two and is rotatably connected to impressing rubber roll 23 between 21 end of sliding seat, on the impressing sliding seat 21 and along pressure
Print 21 glide direction of sliding seat is fixed with synchronous tooth bar 24, rotates connection in the frame 100 and parallel to impressing rubber roll 23
There is drive shaft 25,25 two ends of the drive shaft are fixed with the synchromesh gear of the engagement of tooth bar 24 connection synchronous with two respectively
26, it is described impressing rubber roll 23 in horizontally or diagonally or be vertically disposed at described in two imprint sliding seat 21 between.
As shown in Figure 1 to Figure 3, the present invention also provides a kind of printer for novel solvent-free gravure printing technique, prints
Brush unit includes using the ink-feeding device with ink distribution mechanism and with ink-feeding device corresponding the synchronous-stamping device for arranging,
When effectively prevent ink roller in printing process and dipping in ink to black basin and rotate, the problem of ink splatter, while also cause ink roller dip in it is black
It is even, then by synchronous-stamping device cause to imprint rubber roll two ends synchronously with ink roller contact print, it is ensured that printing quality.
For solution above-mentioned technical problem, a kind of printer for novel solvent-free gravure printing technique of the present invention, edge is held
Print 200 conveying direction of thing is disposed with discharging unit 3, traction unit 4, printing element 5 and receiving unit 6, it is characterised in that
The printing element 5 includes ink roller 51, the ink-feeding device 1 with ink distribution mechanism 12 and corresponds what is arranged with ink-feeding device 1
Synchronous-stamping device 2.
The synchronous-stamping device 2 includes sliding and the impressing sliding seat 21 that is located in frame 100 and is located in frame 100
For the impressing drive component 22 for driving impressing sliding seat 21 to slide, the impressing drive component 22 can select cylinder, described in two
Impressing sliding seat 21 is rotatably connected to impressing rubber roll 23 between the end of ink roller 51, on the impressing sliding seat 21 and along pressure
Print 21 glide direction of sliding seat is fixed with synchronous tooth bar 24, rotates connection in the frame 100 and parallel to impressing rubber roll 23
There is drive shaft 25,25 two ends of the drive shaft are fixed with the synchromesh gear of the engagement of tooth bar 24 connection synchronous with two respectively
26。
The ink-feeding device 1 includes black basin crane 10 and is located on black basin crane 10 and is located at below ink roller 51 and can
The black basin 11 of up and down motion, the ink distribution mechanism 12 include being located on black basin crane 10 positioned at 51 side of ink roller to prevent ink from flying
The block 13 that splashes and for making the uniform scraper 14 of the ink on ink roller 51, the scraper 14 be located above block 13, the ink
It is additionally provided with basin crane 10 for top pressure scraper 14 to adjust the adjusting screw rod 15 of scraper 14 and 51 gap of ink roller.
According to production needs, the impressing rubber roll 23 is in horizontally or diagonally or being vertically disposed at described in two and imprint sliding seat
Between 21.
As shown in figure 1, the present invention preferably imprints rubber roll using horizontally disposed mode, the impressing rubber roll 23 of printing element 5
In horizontally disposed, i.e., so that impressing rubber roll 23 with during 51 contact print of stock 200 and ink roller, impressing rubber roll 23 and ink roller 51 it
Between only horizontal direction active force effect stock 200, and then stock 200 is imprinted in the horizontal direction, it is to avoid
23 self gravitation of impressing rubber roll is acted on stock 200 and ink roller 51 simultaneously, therefore impressing rubber roll 23 is with ink roller 51 correspondingly
Using horizontally disposed, therefore the embossing pressure of the embossing pressure and whole machine of precise control impressing rubber roll 23 of being more convenient for, and especially fit
Close the printing of sensitive material, it is ensured that printing quality, it is ensured that less word clearly can be printed on stock 200, hold
On print thing 200, the ink levelability of printed picture and text is good, and has stereovision.
It is further preferred that when using, printer two adjacent groups synchronous-stamping device 2 is with ink-feeding device 1 correspondingly along perpendicular
To setting is arranged under the overlay, shortens for this and walk to expect length between print couple so that equipment overall compact, reduction take up room.
The stock printed by present invention process, Jing analysis detections are as a result as follows:
Sequence number | Detection project | Unit | Testing result |
1 | Methanol | ug/m2 | Do not detect |
2 | Benzene | ug/m2 | Do not detect |
3 | Toluene | ug/m2 | Do not detect |
4 | Dimethylbenzene | ug/m2 | Do not detect |
5 | Dimethyl phthalate | ug/m2 | 0.0015 |
6 | Diethyl phthalate | ug/m2 | Do not detect |
7 | Diisobutyl phthalate | ug/m2 | Do not detect |
8 | Dibutyl phthalate | ug/m2 | Do not detect |
9 | Phthalic acid two (- 2 amyl group of 4- methyl) ester | ug/m2 | 0.0002 |
10 | Phthalic acid two (2- methoxycarbonylphenylboronic acids) ethyl ester | ug/m2 | Do not detect |
11 | Phthalic acid two (acid of 2- ethoxies) ethyl ester | ug/m2 | 0.0002 |
12 | Diamyl phthalate | ug/m2 | 0.0001 |
13 | The ester of phthalic acid two | ug/m2 | 0.0002 |
14 | Butyl benzyl phthalate | ug/m2 | Do not detect |
15 | Phthalic acid two (2- butoxy) | ug/m2 | 0.0004 |
16 | DCHP | ug/m2 | Do not detect |
17 | Phthalic acid two (2- ethyls) ester | ug/m2 | Do not detect |
18 | Diphenyl phthalate | ug/m2 | Do not detect |
19 | Phthalic acid n-octyl | ug/m2 | Do not detect |
20 | Dinonyl phthalate | ug/m2 | 0.0003 |
It will be evident that the stock printed using present invention process, the pollutant remained by its surface are from table
Substantially reduce or prevent, met country and industry relevant criterion.
Claims (10)
1. a kind of novel solvent-free gravure printing technique, including plate-making, draws blowing, printing, solidification and rewinding, its character
It is that the plate-making adopts recessed plate-making, and the carving depth of the plate-making is h, is met:30 μm of h <;
Using radiation curing source, the radiation curing source includes UV, LED, OLED and EB for the solidification;
Printing element in the printing is using the ink-feeding device with ink distribution mechanism so that ink roller dips in black uniform, the printing
Unit also causes impressing rubber roll two ends synchronously to contact with ink roller using synchronous-stamping device.
2. a kind of novel solvent-free gravure printing technique according to claim 1, it is characterised in that the plate-making engraving is in flat
Bottom matrix and/or V-type;The preferred UV and/or LED in the radiation curing source.
3. a kind of novel solvent-free gravure printing technique according to claim 1 or claim 2, it is characterised in that the printing is using oil
Ink is looked into grace cup by No. 3 and detects that viscosity is the 12-16 seconds.
4. a kind of novel solvent-free gravure printing technique according to claim 1, it is characterised in that the engraving depth of the plate-making
Degree is preferred:18μm≤h≤25μm.
5. a kind of novel solvent-free gravure printing technique according to claim 1, it is characterised in that described ink-feeding device (1) wraps
Include black basin crane (10) and be located on black basin crane (10) and below ink roller and the black basin (11) that can move up and down, institute
Stating ink distribution mechanism (12) includes being located on black basin crane (10) positioned at ink roller side to prevent the block (13) of ink splatter and use
In the uniform scraper of the ink on ink roller (14) is made, described scraper (14) are located above block (13), the black basin crane
(10) scraper adjusting part (15) is additionally provided with.
6. a kind of novel solvent-free gravure printing technique according to claim 1, it is characterised in that the synchronous-stamping device
(2) being located at the impressing sliding seat (21) in frame (100) and be located in frame (100) including slip is used for driving impressing to slide
The impressing drive component (22) that seat (21) slides, imprints described in two between sliding seat (21) end and is rotatably connected to impressing rubber roll
(23), on impressing sliding seat (21) and edge impressing sliding seat (21) glide direction is fixed with synchronous tooth bar (24), described
Drive shaft (25) is rotatably connected in frame (100) and parallel to impressing rubber roll (23), drive shaft (25) two ends are solid
Surely the synchromesh gear (26) of tooth bar (24) engagement connection synchronous with two respectively is provided with, impressing rubber roll (23) is in horizontally or diagonally
Or be vertically disposed at described in two and imprint between sliding seat (21).
7. a kind of printer for novel solvent-free gravure printing technique described in any one of claim 1 to 6, along stock
(200) conveying direction is disposed with discharging unit (3), traction unit (4), printing element (5) and receiving unit (6), and which is special
Levy is that the printing element (5) includes ink roller (51), the ink-feeding device with ink distribution mechanism (12) (1) and and ink-feeding device
(1) correspond the synchronous-stamping device (2) for arranging.
8. a kind of printer for novel solvent-free gravure printing technique according to claim 7, it is characterised in that described
Synchronous-stamping device (2) are located at the impressing sliding seat (21) in frame (100) including slip and are located in frame (100)
For the impressing drive component (22) for driving impressing sliding seat (21) to slide, sliding seat (21) is imprinted described in two near ink roller (51)
End between be rotatably connected to impressing rubber roll (23), on impressing sliding seat (21) and along impressing sliding seat (21) slip side
To synchronous tooth bar (24) is fixed with, on frame (100) and parallel to impressing rubber roll (23), drive shaft is rotatably connected to
(25), described drive shaft (25) two ends are fixed with the synchromesh gear (26) of tooth bar (24) engagement connection synchronous with two respectively.
9. a kind of printer for novel solvent-free gravure printing technique according to claim 7, it is characterised in that described
Ink-feeding device (1) includes black basin crane (10) and is located on black basin crane (10) and below ink roller (51) and can be upper and lower
The black basin (11) of motion, described ink distribution mechanism (12) include being located on black basin crane (10) positioned at ink roller (51) side to prevent oil
Block (13) and be used for making the uniform scraper of the ink (14) on ink roller (51), described scraper (14) be located at block that ink splashes
(13), above, on black basin crane (10), it is additionally provided with scraper adjusting part (15).
10. a kind of printer for novel solvent-free gravure printing technique according to claim 8, it is characterised in that described
Impressing rubber roll (23) is in horizontally or diagonally or being vertically disposed at described in two and imprint between sliding seat (21).
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Cited By (1)
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CN108528017A (en) * | 2018-03-20 | 2018-09-14 | 广州通泽机械有限公司 | A kind of instant curing type compounding machine of satellite type intaglio printing machine line EB irradiation |
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