CN106515168A - Heat-insulating flame-retardant thermoplastic polyester composite material and preparation method and application thereof - Google Patents

Heat-insulating flame-retardant thermoplastic polyester composite material and preparation method and application thereof Download PDF

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Publication number
CN106515168A
CN106515168A CN201611174504.0A CN201611174504A CN106515168A CN 106515168 A CN106515168 A CN 106515168A CN 201611174504 A CN201611174504 A CN 201611174504A CN 106515168 A CN106515168 A CN 106515168A
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Prior art keywords
thermoplastic polyester
retardant
fire
flame
retardant thermoplastic
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解廷秀
陈梅
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Jiangsu Keyue New Material Co Ltd
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Jiangsu Keyue New Material Co Ltd
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Priority to CN201611174504.0A priority Critical patent/CN106515168A/en
Publication of CN106515168A publication Critical patent/CN106515168A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/14Glass
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92Protection against other undesired influences or dangers
    • E04B1/94Protection against other undesired influences or dangers against fire
    • E04B1/941Building elements specially adapted therefor
    • E04B1/942Building elements specially adapted therefor slab-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/20All layers being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • B32B2250/244All polymers belonging to those covered by group B32B27/36
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/40Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • B32B2307/3065Flame resistant or retardant, fire resistant or retardant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant

Abstract

The invention discloses a heat-insulating flame-retardant thermoplastic polyester composite material which is of a sandwiched structure and comprises fiber reinforced flame-retardant thermoplastic polyester sheets and a long fiber reinforced flame-retardant thermoplastic polyester light plate. The fiber reinforced flame-retardant thermoplastic polyester sheets are arranged on the upper surface and the lower surface of the long fiber reinforced flame-retardant thermoplastic polyester light plate. The invention further discloses a preparation method of the composite material and application of the composite material in heat-insulating materials of building and transport industry. By selecting materials forming the sandwiched structure of the composite material, upper and lower layers of the sandwiched structure are the fiber reinforced flame-retardant thermoplastic polyester sheets, and a middle layer is the long fiber reinforced flame-retardant thermoplastic polyester light plate, so that the composite material which is a novel composite material has good heat-insulating performance, good flame-retardant performance and excellent mechanical strength.

Description

A kind of heat-insulating and fire-proof thermoplastic polyester composite and its preparation method and application
Technical field
The invention belongs to heat-insulating fireproof material technical field, more particularly to a kind of heat-insulating and fire-proof thermoplastic polyester composite And its preparation method and application.
Background technology
At present, the insulation material of the insulation material of Building class and cold chain facility class such as refrigerator car, cold closet etc. is adopted mostly With the polyurethane material of foaming, while also there is polystyrene (EPS) material using foaming.However, these materials are present first Larger potential safety hazard, such as easy firing, a few days ago, many fire majorities come from catching fire for insulation material;Next to that material Temperature tolerance not enough, is waited under excessive temperature being persistently exposed to the sun, and is caved in as the temperature tolerance of material is inadequate;It is these materials again Material uses CBA in foaming process, and its gas for producing pollutes the environment.Therefore, study a kind of with good Anti-flammability and temperature tolerance and the eco-friendly insulation material of production process has very important realistic meaning.
The content of the invention
The first object of the present invention is to provide a kind of heat-insulating and fire-proof thermoplastic polyester composite, by its sandwich structure The material of composition is selected, and the upper and lower two-layer of sandwich structure is fiber reinforcement flame-retardant thermoplastic polyester sheet material, and intermediate layer is Long fiber reinforced fire-retardant thermoplastic polyester light weight board so that composite obtained in the present invention had both had good heat insulating ability Energy, fire resistance, and the advanced composite material (ACM) with excellent mechanical strength, it is to solve drawbacks described above of the prior art, full Foot is in building, requirement of the traffic transport industry to insulation material correlated performance.
The second object of the present invention is to provide a kind of preparation method of heat-insulating and fire-proof thermoplastic polyester composite, by right The material of its sandwich structure composition is selected, and the upper and lower two-layer of sandwich structure is fiber reinforcement flame-retardant thermoplastic polyester piece Material, intermediate layer are long fiber reinforced fire-retardant thermoplastic polyester light weight board so that composite obtained in the present invention had both had good Heat-insulating property well, fire resistance, and the advanced composite material (ACM) with excellent mechanical strength, to solve on of the prior art Defect is stated, is met in building, requirement of the traffic transport industry to insulation material correlated performance.
The third object of the present invention is to provide a kind of application of above-mentioned composite, by the material to its sandwich structure composition Material is selected, and the upper and lower two-layer of sandwich structure is fiber reinforcement flame-retardant thermoplastic polyester sheet material, and intermediate layer increases for long fibre Strong flame-retardant thermoplastic polyester light weight board so that composite obtained in the present invention had both had good heat-insulating property, anti-flammability Can, and the advanced composite material (ACM) with excellent mechanical strength, to solve drawbacks described above of the prior art, meet building, Requirement of the traffic transport industry to insulation material correlated performance.
Technical scheme is as follows:
A kind of heat-insulating and fire-proof thermoplastic polyester composite, described composite is sandwich structure, including fiber reinforcement Flame-retardant thermoplastic polyester sheet material and long fiber reinforced fire-retardant thermoplastic polyester light weight board, described long fiber reinforced fire-retardant thermoplastic Property polyester light weight board upper and lower surface be equipped with described fiber reinforcement flame-retardant thermoplastic polyester sheet material;Described fibre Dimension strengthens flame-retardant thermoplastic polyester sheet material includes 20~70 parts by weight of inorganic fibers and 30~80 the first flame-proofed thermoplastics of weight portion Polyester;Described long fiber reinforced fire-retardant thermoplastic polyester light weight board includes 40~70 weight portion long fibres and 30~60 weight The second flame-retardant thermoplastic polyester of part, the thermoplastic polyester of described long fiber reinforced fire-retardant thermoplastic polyester light weight board is non-company Continuous body, porosity are 10~90%, and porosity is preferably 30~70%.
In a specific embodiment of the present invention, the preparation side of described fiber reinforcement flame-retardant thermoplastic polyester sheet material Method is the one kind in following methods:The chopped fiber extruded by screw extruder or long fiber reinforced fire-retardant thermoplastic polyester piece Material;Or continuous lod flame-retardant thermoplastic polyester one-way tape is combined into into 0/90 ° of multi-layer sheet by continuous lamination machine, or it is logical Overpressure mechanisms make continuous-filament woven fabric strengthens flame-retardant thermoplastic polyester sheet material.
In a specific embodiment of the present invention, the first described flame-retardant thermoplastic polyester includes following weight portion Raw material:
First thermoplastic polyester 70~95
First fire retardant 5~30
The preparation method of the first described flame-retardant thermoplastic polyester, comprises the following steps:By the first described thermoplastic poly Ester is extruded by parallel double-screw with the first described fire retardant, cooling and dicing, obtains final product the first described flame-proofed thermoplastic Polyester.
In a specific embodiment of the present invention, described long fiber reinforced fire-retardant thermoplastic polyester light weight board Preparation method, including following two methods:
First method:The second described flame-retardant thermoplastic polyester and described long fibre are dispersed in water, so After be laid on conveyer belt, remove moisture, then heated melting, cooling and shaping obtain final product described long fiber reinforced fire-retardant thermoplastic Polyester light weight board;
Second method:By the second described flame-retardant thermoplastic polyester and described long fibre be placed in shredding in opener, Mix, combing laying obtains Nomex, then heated melting, cooling and shaping obtain final product described long fiber reinforced fire-retardant thermoplastic Polyester light weight board.
In a specific embodiment of the present invention, the second described flame-retardant thermoplastic polyester includes following weight portion Raw material:
Second thermoplastic polyester 70~95
Second fire retardant 5~30;
The preparation method of the second described flame-retardant thermoplastic polyester, comprises the following steps:By the second described thermoplastic poly Ester is extruded by parallel double-screw with the second described fire retardant, cooling and dicing, obtains final product the second described flame-proofed thermoplastic Polyester.
In a specific embodiment of the present invention, described inorfil is glass fibre or basalt fibre, institute The inorfil stated is one or more in chopped strand, long fibre or continuous fiber;Described long fibre is glass fibre Or basalt fibre.
In a specific embodiment of the present invention, the first described thermoplastic polyester and the second thermoplastic polyester are Polyethylene terephthalate (PET), polybutylene terephthalate (PBT) (PBT) or PTT (PTT) one or two in.
In a specific embodiment of the present invention, it is fire-retardant that the first described fire retardant and the second fire retardant are bromine system Agent or phosphorus flame retardant;Described bromide fire retardant is TDE, brominated Polystyrene, brominated epoxy resin or benzene oxygen One or two in end group tetrabromobisphenol a polycarbonate oligomer;Described phosphorus flame retardant is red phosphorus, hypo-aluminum orthophosphate, phosphorus One or two in triphenyl phosphate ester, triphenyl phosphite or triethyl phosphate.
The invention also discloses the preparation method of above-mentioned heat-insulating and fire-proof thermoplastic polyester composite, it is characterised in that Comprise the following steps:
(1) upper and lower surface of the long fiber reinforced fire-retardant thermoplastic polyester light weight board described in is placed with described Fiber reinforcement flame-retardant thermoplastic polyester sheet material, be placed in heat flat board in heat;
(2) after the first described flame-retardant thermoplastic polyester and the second described flame-retardant thermoplastic polyester are melted completely, It is transferred to cooling and shaping in the cooling platen-press for set thickness, you can obtain described heat-insulating and fire-proof thermoplastic polyester and be combined Material.
The invention also discloses above-mentioned heat-insulating and fire-proof thermoplastic polyester composite is protected in building and traffic transport industry Application in adiabator.
Compared with prior art, beneficial effects of the present invention are as follows:
First, high-fire resistance, the resin matrix of the heat-insulating and fire-proof thermoplastic polyester composite of the present invention is a kind of crystallization heat Plasticity polyester, is resistant to more than 150 DEG C of temperature, such as Fiber-reinforced PET material, and its highest heat distortion temperature can reach 250 DEG C, far above traditional polyurethane foam material or polystyrol foam material;
2nd, good anti-flammability, the heat-insulating and fire-proof thermoplastic polyester composite of the present invention is by adding in composition material Enter the first fire retardant and the second fire retardant so which has preferably resistance relative to polyurethane foaming body and foamed polystyrene body Combustion property;
3rd, high intensity, the extexine of the heat-insulating and fire-proof thermoplastic polyester composite of the present invention adopt fiber-reinforced composite Material so that the composite extexine of the present invention has very high intensity and rigidity;Additionally, the core of the present invention is using length Fibre-reinforced light weight board so that the present invention composite it is low-quality simultaneously, it may have very excellent specific strength With than rigidity;
4th, good coloring, first thermoplastic polyester and the second thermoplastic polyester of the present invention are a kind of the poly- of polarity Compound, with good sprayable performance, can be by spraying shades of colour.
Certainly, the arbitrary product or method for implementing the present invention is it is not absolutely required to while reaching all the above excellent Point.
Description of the drawings
Fig. 1 is a kind of structural representation of heat-insulating and fire-proof thermoplastic polyester composite of the present invention.
Specific embodiment
With reference to specific embodiment, the present invention is expanded on further.It should be understood that these embodiments are merely to illustrate this It is bright, rather than limit protection scope of the present invention.Those skilled in the art are according to changing that the present invention makes in actual applications Enter and adjust, still fall within protection scope of the present invention.
As shown in figure 1, a kind of heat-insulating and fire-proof thermoplastic polyester composite of the present invention, described composite is sandwich Structure, including fiber reinforcement flame-retardant thermoplastic polyester sheet material 1 and long fiber reinforced fire-retardant thermoplastic polyester light weight board 2, it is described The upper and lower surface of long fiber reinforced fire-retardant thermoplastic polyester light weight board 2 be equipped with the described fire-retardant heat of fiber reinforcement Plasticity polyester sheet 1;Described fiber reinforcement flame-retardant thermoplastic polyester sheet material 1 include 20~70 parts by weight of inorganic fibers and 30~ 80 the first flame-retardant thermoplastic polyesters of weight portion;Described long fiber reinforced fire-retardant thermoplastic polyester light weight board 2 includes 40~70 Weight portion long fibre and 30~60 the second flame-retardant thermoplastic polyesters of weight portion, described long fiber reinforced fire-retardant thermoplastic polyester are light The thermoplastic polyester of lumber 2 is discontinuous body, and containing substantial amounts of space, porosity is 10~90%, and porosity is preferably 30 ~70%, contain substantial amounts of gas in these spaces, also exactly these spaces provide insulation and the sound insulation value of the material.
The preparation method of described fiber reinforcement flame-retardant thermoplastic polyester sheet material 1 is the one kind in following methods:By spiral shell The flame-retardant thermoplastic polyester sheet material of the chopped fiber or long fiber reinforcement of bar extruder extrusion;Or by the fire-retardant of continuous lod Thermoplastic polyester one-way tape is combined into 0/90 ° of multi-layer sheet by continuous lamination machine, or manufactures continuous-filament woven fabric by press Strengthen flame-retardant thermoplastic polyester sheet material.
The first described flame-retardant thermoplastic polyester includes the raw material of following weight portion:
First thermoplastic polyester 70~95
First fire retardant 5~30;
The preparation method of the first described flame-retardant thermoplastic polyester, comprises the following steps:By the first described thermoplastic poly Ester is extruded by parallel double-screw with the first described fire retardant, cooling and dicing, obtains final product the first described flame-proofed thermoplastic Polyester
In a specific embodiment of the present invention,.
The preparation method of described long fiber reinforced fire-retardant thermoplastic polyester light weight board 2, including following two methods:
First method:The second described flame-retardant thermoplastic polyester and described long fibre are dispersed in water, so After be laid on conveyer belt, remove moisture, then heated melting, cooling and shaping obtain final product described long fiber reinforced fire-retardant thermoplastic Polyester light weight board;
Second method:By the second described flame-retardant thermoplastic polyester and described long fibre be placed in shredding in opener, Mix, combing laying obtains Nomex, then heated melting, cooling and shaping obtain final product described long fiber reinforced fire-retardant thermoplastic Polyester light weight board
The second described flame-retardant thermoplastic polyester includes the raw material of following weight portion:
Second thermoplastic polyester 70~95
Second fire retardant 5~30;
The preparation method of the second described flame-retardant thermoplastic polyester, comprises the following steps:By the second described thermoplastic poly Ester is extruded by parallel double-screw with the second described fire retardant, cooling and dicing, obtains final product the second described flame-proofed thermoplastic Polyester.
Described inorfil is glass fibre or basalt fibre, and described inorfil is chopped strand, long fibre Or the long fibre described in one or more in continuous fiber is glass fibre or basalt fibre.
The first described thermoplastic polyester and the second thermoplastic polyester are polyethylene terephthalate (PET), gather One or two in mutual-phenenyl two acid bromide two alcohol ester (PBT) or PTT (PTT).
The first described fire retardant and the second fire retardant are bromide fire retardant or phosphorus flame retardant;Described bromine system is fire-retardant During agent is TDE, brominated Polystyrene, brominated epoxy resin or benzene oxygen end group tetrabromobisphenol a polycarbonate oligomer One or two;Described phosphorus flame retardant is red phosphorus, hypo-aluminum orthophosphate, triphenyl phosphate, triphenyl phosphite or tricresyl phosphate One or two in ethyl ester.
The invention also discloses the preparation method of above-mentioned heat-insulating and fire-proof thermoplastic polyester composite, it is characterised in that Comprise the following steps:
(1) upper and lower surface of the long fiber reinforced fire-retardant thermoplastic polyester light weight board described in is placed with described Fiber reinforcement flame-retardant thermoplastic polyester sheet material, be placed in heat flat board in heat;
(2) after the first described flame-retardant thermoplastic polyester and the second described flame-retardant thermoplastic polyester are melted completely, It is transferred to cooling and shaping in the cooling platen-press for set thickness, you can obtain described heat-insulating and fire-proof thermoplastic polyester and be combined Material.The method can control the size of sandwich layer mesopore rate by way of controlling the thickness of sheet material, specially in composite wood In the case of the gross mass of material, size identical, thickness is bigger, then the density of material is less, so as to the voidage for producing It is bigger, such that it is able to control the intensity and heat-insulating property of composite.
The invention also discloses above-mentioned heat-insulating and fire-proof thermoplastic polyester composite is protected in building and traffic transport industry Application in adiabator.
Embodiment 1:A kind of preparation of heat-insulating and fire-proof polyethylene terephthalate (PET) composite of the present invention, Comprise the following steps:
1st, the preparation of long fiber reinforced fire-retardant polyethylene terephthalate (PET) light weight board
It is the glass fibre of the 50mm poly terephthalic acid second fire-retardant with 10% hypo-aluminum orthophosphate that length is 50mm by length Terephthalate fibers mix according to 55/45 weight portion, shredding, mixing in opener, then through carding machine combing laying, laying Assorted fibre Jing acupuncture molding afterwards, obtains the acupuncture being made up of glass fibre/fire retardant polyethylene terephthalate fiber Felt, then above-mentioned Nomex is placed in infrared baking oven, fire retardant polyethylene terephthalate fiber heating melting, after melting Fiber felt is placed in cooling and shaping in the flat board cooler of setting thickness, you can obtain long glass fibres enhanced fire-retardant poly- to benzene two Formic acid glycol ester light weight board, porosity is 50%.
2nd, continuous glass fibre strengthens the preparation of fire retardant polyethylene terephthalate (PET) sheet material
Continuous glass fibre is passed through into the melt impregnation drill traverse stain fire-retardant poly terephthalic acid second two of 10% hypo-aluminum orthophosphate Alcohol ester melt, roll-in cooling and shaping obtain the continuous glass fibre that content of glass fiber is 60% enhanced fire-retardant poly- to benzene two Then one-way tape is laid by formic acid glycol ester one-way tape by 0/90 ° of superposition, and heating melting hot pressing, cooling and shaping are connected The fire retardant polyethylene terephthalate sheet material of continuous glass fiber reinforcement.
3rd, the preparation of heat-insulating and fire-proof polyethylene terephthalate (PET) composite
Continuous glass fibre enhanced fire retardant polyethylene terephthalate sheet material and the fire-retardant of long fiber reinforcement are gathered Ethylene glycol terephthalate light weight board is laid according to three layers of sandwich structure superposition of sheets/plates/sheet material, then as plus Heating melting in flat plate heat, the material after melting carries out fixed thick, cold in being transferred to the cooling and shaping platen-press for be connected with cooling water But shape, obtain the certain thickness core filled composite material of the present invention with good heat-insulating and fire-proof.
Embodiment 2:A kind of preparation of heat-insulating and fire-proof polyethylene terephthalate (PET) composite of the present invention, Comprise the following steps:
1st, the preparation of long fiber reinforced fire-retardant polyethylene terephthalate (PET) light weight board is with embodiment 1, and second Fire retardant adopts 15% brominated polycarbonate (PC);
2nd, the preparation of short fiber reinforced fire retardant polyethylene terephthalate (PET) sheet material
Short glass fiber enhanced 15% brominated polycarbonate (PC) fire-retardant polyethylene terephthalate is utilized Flat board of the double screw extruder extrusion thickness for 1mm, sizing cooling, you can obtain the fire-retardant short fibre that content of glass fiber is 40% Tie up enhanced polyethylene terephthalate sheet material.
3rd, the preparation of heat-insulating and fire-proof polyethylene terephthalate (PET) composite
Short glass fiber enhanced fire retardant polyethylene terephthalate sheet material and the fire-retardant of long fiber reinforcement are gathered into right PET light weight board is laid according to three layers of sandwich structure superposition of sheets/plates/sheet material, then as heating Heating melting in flat board, the material after melting carry out fixed thick, cooling in being transferred to the cooling and shaping platen-press for be connected with cooling water Sizing, that is, obtain the certain thickness core filled composite material of the present invention with good heat-insulating and fire-proof.
Embodiment 3:A kind of preparation of heat-insulating and fire-proof PTT (PTT) composite of the present invention, Comprise the following steps:
1st, the preparation of long fiber reinforced fire-retardant PTT (PTT) light weight board
It is the glass fibre of the 70mm poly terephthalic acid third fire-retardant with 20% brominated epoxy that length is 70mm by length Terephthalate fibers mix according to 50/50 weight portion, shredding, mixing in opener, then through carding machine combing laying, laying Assorted fibre Jing acupuncture molding afterwards, obtains the acupuncture being made up of glass fibre/fire-retardant PTT fiber Felt, then above-mentioned Nomex is placed in infrared baking oven, fire-retardant PTT fiber heating melting, after melting Fiber felt is placed in cooling and shaping in the flat board cooler of setting thickness, you can obtain long glass fibres enhanced fire-retardant poly- to benzene two Formic acid propylene glycol ester light weight board sheet material porosity is 80%.
2nd, the preparation of long fiber reinforced fire-retardant PTT (PTT) sheet material
8% triphenyl phosphate fire-retardant PTT is extruded into into long glass fibers by double screw extruder On the Nomex of dimension, heating extruding cooling and shaping is carried out by continuous double steel bands, you can obtain the long fibre that fiber content is 45% Tie up enhanced fire-retardant PTT sheet material.
3rd, the preparation of heat-insulating and fire-proof PTT (PTT) composite
Long glass fibres enhanced fire-retardant PTT sheet material and the fire-retardant of long fiber reinforcement are gathered into right Benzene dicarboxylic acid trimethylene glycol ester light weight board is laid according to three layers of sandwich structure superposition of sheets/plates/sheet material, then as heating Heating melting in flat board, the material after melting carry out fixed thick, cooling in being transferred to the cooling and shaping platen-press for be connected with cooling water Sizing, that is, obtain the certain thickness core filled composite material of the present invention with good heat-insulating and fire-proof energy.
Embodiment 4:A kind of preparation of heat-insulating and fire-proof polybutylene terephthalate (PBT) (PBT) composite of the present invention, Comprise the following steps:
1st, the preparation of long fiber reinforced fire-retardant polybutylene terephthalate (PBT) (PBT) light weight board
By length for 30mm glass fibre and length for 30mm fire-retardant poly- to benzene of 30% bromination dodecyl ethane Dioctyl phthalate butanediol ester fiber mixes according to 50/50 weight portion, is dispersed in water, agitated, inflation, forms glass fibre, resistance The suspension of combustion polybutylene terephthalate (PBT) fiber, suspension is tiled on conveyer belt, removing for moisture is carried out, and is entered Baking oven is further dried, and after moisture is completely dried, entering into makes fire-retardant polybutylene terephthalate (PBT) fine in infrared baking oven Dimension is melted, then roll-in cooling and shaping, you can obtain the enhanced fire retardant polybutylene terephthalate lightweight of long glass fibres Sheet material, porosity are 60%.
2nd, continuous glass fibre fabric strengthens the preparation of fire retardant polybutylene terephthalate (PBT) composite material sheet
Thin film will be cast into by casting machine using the fire-retardant polybutylene terephthalate (PBT) of 5% hypo-aluminum orthophosphate, will resistance The thin film of combustion is placed in the flat board mould of hot press with continuous glass fibre twills according to the mode laying of thin film/fabric/film Heat in tool and pressurize, then with cooling water cooling and shaping, obtaining the continuous-filament woven fabric that content of glass fiber is 50% strengthens Fire retardant polybutylene terephthalate sheet material.
3rd, the preparation of heat-insulating and fire-proof polybutylene terephthalate (PBT) (PBT) composite
By the resistance of continuous glass fibre fabric enhanced fire retardant polybutylene terephthalate sheet material and long fiber reinforcement Combustion polybutylene terephthalate (PBT) light weight board is laid according to three layers of sandwich structure superposition of sheets/plates/sheet material, Ran Houzhi The heating melting in heating flat board, the material after melting carries out fixed in being transferred to the cooling and shaping platen-press for be connected with cooling water Thick, cooling and shaping, that is, obtain the certain thickness core filled composite material of the present invention with good heat-insulating and fire-proof.
Composite obtained in above-described embodiment is carried out into performance test, including bending strength, bending moduluses, anti-flammability and The projects such as heat resisting temperature, while with existing polyurethane foam sandwich material and expanded polystyrene (EPS) sandwich material as matched group, To illustrate that the composite of the present invention realizes the purpose of the present invention, 1 is specifically shown in Table.
Table 1
As can be drawn from Table 1, composite of the invention is in bending strength, bending moduluses, anti-flammability and heat resisting temperature In effect, existing polyurethane foam sandwich material and expanded polystyrene (EPS) sandwich material are superior to, particularly in mechanical strength Improve a lot with tool on flame-retardance and thermal endurance, greatly improve the application in building and traffic transport industry insulation material Scope.
Present invention disclosed above preferred embodiment is only intended to help and illustrates the present invention.Preferred embodiment is not detailed All of details is described, it is only described specific embodiment also not limit the invention.Obviously, the content according to this specification, Can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is to preferably explain the present invention Principle and practical application so that skilled artisan can be best understood by and utilize the present invention.The present invention is only Limited by claims and its four corner and equivalent.

Claims (10)

1. a kind of heat-insulating and fire-proof thermoplastic polyester composite, it is characterised in that described composite is sandwich structure, including Fiber reinforcement flame-retardant thermoplastic polyester sheet material and long fiber reinforced fire-retardant thermoplastic polyester light weight board, described long fiber reinforcement The upper and lower surface of flame-retardant thermoplastic polyester light weight board is equipped with described fiber reinforcement flame-retardant thermoplastic polyester sheet material; Described fiber reinforcement flame-retardant thermoplastic polyester sheet material includes that 20~70 parts by weight of inorganic fibers and 30~80 weight portions first hinder Combustion thermoplastic polyester;Described long fiber reinforced fire-retardant thermoplastic polyester light weight board includes 40~70 weight portion long fibres and 30 ~60 the second flame-retardant thermoplastic polyesters of weight portion, the thermoplastic poly of described long fiber reinforced fire-retardant thermoplastic polyester light weight board Ester is discontinuous body, and porosity is 10~90%.
2. a kind of heat-insulating and fire-proof thermoplastic polyester composite according to claim 1, it is characterised in that described fiber The preparation method for strengthening flame-retardant thermoplastic polyester sheet material is the one kind in following methods:By screw extruder extrusion, by fiber Strengthen flame-retardant thermoplastic polyester one-way tape to be combined into 0/90 ° of multi-layer sheet by continuous lamination machine or manufacture by press.
3. a kind of heat-insulating and fire-proof thermoplastic polyester composite according to claim 1, it is characterised in that described first Flame-retardant thermoplastic polyester includes the raw material of following weight portion:
First thermoplastic polyester 70~95
First fire retardant 5~30;
The preparation method of the first described flame-retardant thermoplastic polyester, comprises the following steps:By the first described thermoplastic polyester with The first described fire retardant is extruded by parallel double-screw, cooling and dicing, obtains final product the first described flame-retardant thermoplastic polyester.
4. a kind of heat-insulating and fire-proof thermoplastic polyester composite according to claim 1, it is characterised in that described is long fine Dimension strengthens the preparation method of flame-retardant thermoplastic polyester light weight board, including following two methods:
First method:The second described flame-retardant thermoplastic polyester and described long fibre are dispersed in water, Ran Houping It is laid on conveyer belt, removes moisture, then heated melting, cooling and shaping obtains final product described long fiber reinforced fire-retardant thermoplastic polyester Light weight board;
Second method:By the second described flame-retardant thermoplastic polyester and described long fibre be placed in shredding in opener, mixing, Combing laying obtains Nomex, and then heated melting, cooling and shaping obtain final product described long fiber reinforced fire-retardant thermoplastic polyester Light weight board.
5. a kind of heat-insulating and fire-proof thermoplastic polyester composite according to claim 1, it is characterised in that described second Flame-retardant thermoplastic polyester includes the raw material of following weight portion:
Second thermoplastic polyester 70~95
Second fire retardant 5~30;
The preparation method of the second described flame-retardant thermoplastic polyester, comprises the following steps:By the second described thermoplastic polyester with The second described fire retardant is extruded by parallel double-screw, cooling and dicing, obtains final product the second described flame-retardant thermoplastic polyester.
6. a kind of heat-insulating and fire-proof thermoplastic polyester composite according to claim 1, it is characterised in that described is inorganic Fiber is glass fibre or basalt fibre, and described inorfil is the one kind in chopped strand, long fibre or continuous fiber Or it is various;Described long fibre is glass fibre or basalt fibre.
7. a kind of heat-insulating and fire-proof thermoplastic polyester composite according to claim 3 or 5, it is characterised in that described First thermoplastic polyester and the second thermoplastic polyester be polyethylene terephthalate, polybutylene terephthalate (PBT) or One or two in PTT.
8. a kind of heat-insulating and fire-proof thermoplastic polyester composite according to claim 3 or 5, it is characterised in that described First fire retardant and the second fire retardant are bromide fire retardant or phosphorus flame retardant;Described bromide fire retardant is decabrominated dipheny second One or two in alkane, brominated Polystyrene, brominated epoxy resin or benzene oxygen end group tetrabromobisphenol a polycarbonate oligomer; Described phosphorus flame retardant be red phosphorus, hypo-aluminum orthophosphate, triphenyl phosphate, triphenyl phosphite or triethyl phosphate in one kind or Two kinds.
9. a kind of preparation method of the heat-insulating and fire-proof thermoplastic polyester composite as described in any one of claim 1~8, which is special Levy and be, comprise the following steps:
(1) upper and lower surface of the long fiber reinforced fire-retardant thermoplastic polyester light weight board described in is placed with described fibre Dimension strengthens flame-retardant thermoplastic polyester sheet material, heats in being placed in heating flat board;
(2) after the first described flame-retardant thermoplastic polyester and the second described flame-retardant thermoplastic polyester are melted completely, transfer The cooling and shaping in the cooling platen-press for set thickness, you can obtain described heat-insulating and fire-proof thermoplastic polyester composite wood Material.
10. the heat-insulating and fire-proof thermoplastic polyester composite described in any one of claim 1~8 is in building and traffic transport industry Application in insulation material.
CN201611174504.0A 2016-12-16 2016-12-16 Heat-insulating flame-retardant thermoplastic polyester composite material and preparation method and application thereof Pending CN106515168A (en)

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