CN106514906A - Large-dip-angle flange conveyor belt one-time vulcanization combined die and utilization method thereof - Google Patents

Abstract

Disclosed is a large-dip-angle flange conveyor belt one-time vulcanization combined die. The large-dip-angle flange conveyor belt one-time vulcanization combined die comprises a skirt edge die set and a base plate. The skirt edge die set comprises inner modules and outer modules, wherein the inner modules and the outer modules are matched to be in a wave shape through cavities, and grooves are further formed in the bottom surfaces of the inner modules. According to the large-dip-angle flange conveyor belt one-time vulcanization combined die, the grooves are communicated with a skirt edge forming surface, a baffle and a skirt edge are integrally connected in the forming process, a conveyor belt is firmer in the usage process, cracks are not generated, the service life of the large-dip-angle flange conveyor belt is prolonged, the production time is saved, and the working efficiency is improved.

Description

A kind of high inclination-angle conveying belt with sides disposably vulcanizes assembling die and its using method

Technical field

The invention belongs to conveyer belt automated production equipment field, especially high inclination-angle conveying belt with sides, disposable sulfuration production mould Tool and its using method.

Background technology

In the huge industrial circle of the mud such as mine, large-sized workshop, coal, stone usage amount, conveyer belt is widely used in the transmission of material. Research for conveyer belt is also more and more, and conveyer belt needs to prevent during transport falling and as far as possible many defeated for article Material is sent, the now widely used both sides in conveyer belt are installed shirt rim and install the mode of baffle plate additional to improve transport energy in the middle of shirt rim Power.

But existing production and technology are first respectively by conveyer belt base plate, skirt edge baffle, middle dividing plate sulfidization molding, then general The contact surface of three is polished respectively, is bonded together with glue, then is once vulcanized.Make in this way made by conveyer belt by It is excessive in sulfuration number of times, reduce physical property；Meanwhile, the cost of labor of production of polishing, increased with glue, cost of material, The dust that polishing is produced also result in huge infringement to environment.

In actual use, the gluing knot of interface, where interface is generation breakage at first, service life is shorter；Glue Fastness it is poor, there is the phenomenon of degumming in scene, need Jing often to keep in repair, and Single Maintenance delays the time of one day, and reducing makes With the production efficiency of unit；Conveyer belt service life is short, needs Jing often to change, and increased the use cost using unit.

The content of the invention

Environment is polluted for prior art, the problem for lavishing labor on, the present invention provide a kind of one-time formed conveying belt die, Can realize that a sulfidation is molded whole conveyer belt.The technical scheme is that：A kind of high inclination-angle conveying belt with sides one Secondary property vulcanizes assembling die, including shirt rim set of molds and base plate；The shirt rim set of molds includes inner module and outer mold piece, inner module Match somebody with somebody synthesis type wave moulding with outer mold piece die cavity；The bottom surface of the inner module is additionally provided with groove.

Further, the shirt rim set of molds is provided with two groups, and two inner modules are back to placement.

Further, the inner mold both sides are provided with the bolt hole of protrusion, and two inner molds are fixed by two fixing bolts.

Further, the reserved screw thread in the fixing bolt both sides, is screwed with nut, is adjusted between inner module according to nut location Distance.

Further, polylith buting iron is provided with the outside of the outer mold piece, be " L " shape iron bar, flush with inner module bottom surface.

Further, the groove of the inner module bottom surface is extended on the inside of wave moulding forming surface, with shaping from the side of inner module There is the distance of 1-2mm between face.

Further, the groove of the inner module bottom surface is extended on the outside of wave moulding forming surface from the side of inner module, in shaping Opening is left on face.

The present invention also provides the using method that a kind of high inclination-angle conveying belt with sides disposably vulcanizes assembling die, and its step is：

1) combine：According to the distance between two shirt rims of high inclination-angle conveying belt with sides, loosen the bolt of fixed inner module, at two Space insertion iron block between inner module, adjusts to required separation distance, tightens fixing bolt；

2) blowing：Raw material is weighed, is individually placed on shirt rim position, groove location and base plate；

3) it is molded：Turn on the power, matched moulds, high inclination-angle conveying belt with sides sulfidization molding；

4) blanking：High inclination-angle conveying belt with sides is pulled out former with fixture by die sinking.

Using said structure, the present invention has the advantages that：

1) it is pluggable in the middle of inner module of the invention, the conveyer belt of different in width is adapted to, by die module, it is no longer necessary to one Model produces a mould, more economically, saves production cost, and the utilization to mould is more preferable, saves social resources；

2) groove of the present invention is connected with shirt rim forming surface, and baffle plate and shirt rim integration connection when shaping, using more firm Gu, rupture is not produced, the service life of high inclination-angle conveying belt with sides is improved, the production time is saved, operating efficiency is improved；

3) buting iron of the present invention, positions to outer mold piece when installing outer mold piece, more precisely, the 2) thickness according to base band Degree installs iron block, adapts to the conveyer belt of different-thickness, it is not necessary to additionally make mould, saves production cost；Make installation more simultaneously Plus it is easy, improve operating efficiency；

4) the high inclination-angle conveying belt with sides of disposable sulfuration, it is not necessary to base plate, shirt rim and baffle plate are polished, is reduced to ring The pollution in border, improves production efficiency, reduces production cost, increases the competitive advantage of product；

5) the high inclination-angle conveying belt with sides of disposable sulfuration, sulfidization molding of whole conveyor make the physical property of rubber more It is superior, equivalents are contrasted, better quality, the market competitiveness are strengthened.

Description of the drawings

Fig. 1 is the structural representation of the present invention

Fig. 2 is the side view of the present invention

Specific embodiment

Below in conjunction with the accompanying drawings technical scheme is further described, but protection scope of the present invention is not limited thereto, Any those of ordinary skill in the art disclosed herein technical scope in, the conversion obtained without creative work, Should all cover in the scope of the present invention.

A kind of high inclination-angle conveying belt with sides disposably vulcanizes assembling die, including shirt rim set of molds and base plate 6；The shirt rim set of molds Including inner module 3 and outer mold piece 2, inner module 3 and 2 die cavity of outer mold piece match somebody with somebody synthesis type wave moulding；The bottom of the inner module 3 Face is additionally provided with groove 7.

, back to placement, bolt 5 is connected in two pieces through the bolt hole 4 of 3 side of inner module for inner module 3 and inner module 1 Module.The screw thread of a segment distance is reserved at the two ends of the bolt 5, can between two pieces of inner modules grafting iron plate, then tighten spiral shell Female 9, adjust the distance between two shirt rims of conveyer belt.

Polylith buting iron 1 is provided with the outside of the outer mold piece 2, is " L " shape iron bar, is flushed with 3 bottom surface of inner module.

3 bottom surface of the inner module is provided with groove 7, is shaped as the shape of high inclination-angle conveying belt with sides baffle plate, or other shapes for requiring Shape, groove 7 extend to shirt rim forming surface from the side of inner module 3, leave opening in forming surface.

The present invention also provides the using method that a kind of high inclination-angle conveying belt with sides disposably vulcanizes assembling die, and its step is：

1) combine：According to the distance between two shirt rims of high inclination-angle conveying belt with sides, loosen the bolt 5 of fixed inner module 3, Space insertion iron block between two inner modules 3, adjusts to required separation distance, tightens fixing bolt 5；

2) blowing：Raw material is weighed, is individually placed on shirt rim position, 7 position of groove and base plate 6；

3) it is molded：Turn on the power, matched moulds, high inclination-angle conveying belt with sides sulfidization molding；

4) blanking：High inclination-angle conveying belt with sides is pulled out former with fixture by die sinking.

Claims (9)

1. a kind of high inclination-angle conveying belt with sides disposably vulcanizes assembling die, it is characterised in that：Including shirt rim set of molds and base plate；Institute Stating shirt rim set of molds includes that inner module and outer mold piece, inner module and outer mold piece die cavity match somebody with somebody synthesis type wave moulding；The internal model The bottom surface of block is additionally provided with groove.

2. a kind of high inclination-angle conveying belt with sides according to claim 1 disposably vulcanizes assembling die, it is characterised in that：It is described Shirt rim set of molds is provided with two groups, and two inner modules are back to placement.

3. a kind of high inclination-angle conveying belt with sides according to claim 1 disposably vulcanizes assembling die, it is characterised in that：It is described Inner mold both sides are provided with the bolt hole of protrusion, and two inner molds are fixed by two fixing bolts.

4. a kind of high inclination-angle conveying belt with sides according to claim 3 disposably vulcanizes assembling die, it is characterised in that：It is described Screw thread is reserved on fixing bolt both sides, is screwed with nut, adjusts the distance between inner module according to nut location.

5. a kind of high inclination-angle conveying belt with sides according to claim 1 disposably vulcanizes assembling die, it is characterised in that：It is described Polylith buting iron is provided with the outside of outer mold piece, is " L " shape iron bar, is flushed with inner module bottom surface.

6. a kind of high inclination-angle conveying belt with sides according to claim 1 disposably vulcanizes assembling die, it is characterised in that：It is described The groove of inner module bottom surface is extended on the inside of wave moulding forming surface from the side of inner module, has 1-2mm between forming surface Distance.

7. a kind of high inclination-angle conveying belt with sides according to claim 1 disposably vulcanizes assembling die, it is characterised in that：It is described The groove of inner module bottom surface is extended on the outside of wave moulding forming surface from the side of inner module, leaves opening in forming surface.

8. a kind of high inclination-angle conveying belt with sides according to claim 1 disposably vulcanizes assembling die, it is characterised in that：It is described Groove is the shape of baffle plate between conveyer belt shirt rim.

9. a kind of high inclination-angle conveying belt with sides disposably vulcanizes the using method of assembling die, and its step is：

1) combine：According to the distance between two shirt rims of high inclination-angle conveying belt with sides, loosen the bolt of fixed inner module, at two Space insertion iron block between inner module, adjusts to required separation distance, tightens fixing bolt；

2) blowing：Raw material is weighed, is individually placed on shirt rim position, groove location and base plate；

3) it is molded：Turn on the power, matched moulds, high inclination-angle conveying belt with sides sulfidization molding；

4) blanking：High inclination-angle conveying belt with sides is pulled out former with fixture by die sinking.