CN106514142A - Manufacturing method for simulation test bed altitude chamber - Google Patents

Manufacturing method for simulation test bed altitude chamber Download PDF

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Publication number
CN106514142A
CN106514142A CN201610975765.6A CN201610975765A CN106514142A CN 106514142 A CN106514142 A CN 106514142A CN 201610975765 A CN201610975765 A CN 201610975765A CN 106514142 A CN106514142 A CN 106514142A
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China
Prior art keywords
welding
nacelle
doorframe
test platform
platform
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Granted
Application number
CN201610975765.6A
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Chinese (zh)
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CN106514142B (en
Inventor
慕静文
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Shenyang Aerospace Xinguang Pressure Vessel Co ltd
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Shenyang Aerospace Xinguang Group Co Ltd
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Priority to CN201610975765.6A priority Critical patent/CN106514142B/en
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Publication of CN106514142B publication Critical patent/CN106514142B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M15/00Testing of engines
    • G01M15/02Details or accessories of testing apparatus

Abstract

The invention relates to a manufacturing method for a simulation test bed altitude chamber. The method comprises the following steps of assembly installing of a chamber body and a rear sealing head, strengthening ring assembly, assembling and welding of a door frame, test platform fixing, pre-installing adjusting of a hinge assembly, trepanning, welding of a door frame assembly and the chamber body and test platform chamber entry. According to the manufacturing method, accurate trepanning is achieved, and accurate assembling with the door frame is achieved. It is guaranteed that the test platform meets the requirement for the depth of parallelism. The method can be popularized to manufacturing of similar products.

Description

The manufacture method of simulator stand stratochamber
Technical field
The present invention relates to a kind of manufacture method of simulator stand stratochamber, is mainly used in high-vacuum simulation test and uses.
Background technology
Engine running test platform-Gao Mo testing stand stratochambers are mainly used in high-vacuum simulation experiment, as experimental cabin is whole The main part of individual pilot system, experimental cabin manufacture have after finishing in cabin and heat the subtests such as accessory, system electric control, instrument Equipment.The technical requirements that strict implement design is proposed are the premises that a whole set of experimental cabin normally runs.
But at present, there is technical barrier in the manufacture of high mould testing stand stratochamber in the following areas:1st, nacelle diameter 2000mm, hatch door doorframe are up to 1100mm, and doorframe is rectangle, how accurately perforate, then carry out accurate dress with doorframe Be this area thirst for always solve technical barrier.2nd, the depth of parallelism of test platform, technical requirements particularly point out test platform The depth of parallelism require to be accurate to 0.1mm, could guarantee test result accuracy, how test platform after mounting reach flat The requirement of row degree, the difficult point in high mould experimental cabin manufacture process.
The content of the invention
The present invention is directed to the above, there is provided a kind of preparation method of high simulator stand stratochamber, solves existing There are technological difficulties in technology high and medium cabin precision assembly and the depth of parallelism.
Technical scheme comprises the steps:
Step 1, nacelle, the group of rear head are to installing:When main element is welded, front head is installed in all of part After carry out welding;
Step 2, assembling reinforcing ring:The reinforcing ring of centre two of 4 groups of reinforcing rings of experimental cabin prescinds a part, riser and interior Ring, outer shroud adopt point method of lobe group pair with reach reinforcing ring and nacelle be brought into close contact and uniform force purpose;
Step 3, doorframe group to welding:Doorframe each several part is the corrosion resistant plate using δ 50mm, composing frame each Component is all using interior cut form, it is ensured that the perpendicularity of each several part, doorframe group to when need will be preprepared On working plate is all fixed, in order to prevent being deformed during welding, after working plate has all been fixed, also need in door in welding Inframe draws horizontal bar plate and perpendicular gusset;
Step 4, test platform:The frock fixation test platform used in welding process;To the work platformses after manufacture completion By the requirement of pattern and technical papers, to gainer passed examination after, can just carry out pickling, passivation pretreatment;By weld seam and Its both sides welding slag, splash are cleaned out, and the surface gasoline of workbench or abluent remove oil stain dirt;Remove weld seam both sides During foreign body, remove using rustless steel wire brush, stainless steel shovel or emery wheel, removing is finished is washed away totally with water purification;
The pre-installation debugging of step 5, hinge assembly:The hatch door height 1100mm of experimental cabin, is provided with 5 hinge assemblies altogether, Hinge assembly carries out pre-installation debugging when being welded to before nacelle;
Step 6, perforate:The perforate of hatch door uses plasma perforate, in the nacelle of 2000mm diameters opens 1100 × 900mm Hatch door, by hatch door and nacelle mutually to pass through picture good, make 1:1 model, according to model rule, plasma cutting when along chi The inward flange of very little line is cut, and then by doorframe group to doorframe tapping, comparing out the size of phase difference size, reconditioning goes out most The shape of whole size;
The welding of step 7, frame members and nacelle:Cross muscle anyhow will be pulled in nacelle, and the groove type for adopting is double Face groove, to ensure complete penetraction and fusion in welding;
Step 8, test platform enter cabin:The depth of parallelism of the test platform on the basis of ground requires 300mm ± 0.1mm, will examination Test before platform moves into experimental cabin, regulating block is installed on the transverse slat of test platform, micro Adjustment Tests can be realized The depth of parallelism of platform.
Advantages of the present invention effect is as follows:
Accurately perforate, realizes carrying out precision assembly with doorframe.Guarantee test platform reaches depth of parallelism requirement.Can also promote To the manufacture of similar products.
Specific embodiment
Embodiment
The structure of high mould testing stand stratochamber is made up of end socket, nacelle, hinge assembly, hatch door component, test platform etc..
1st, the group of nacelle, rear head is to installing:
The global shape of high mould experimental cabin is cylinder, and its size is φ 2000mm × 4000mm, is provided with examination in stratochamber Platform is tested, so front head is after all of part is installed to carry out welding when main element is welded, is so filled The advantage matched somebody with somebody is 1, can more intuitively measure testing stand and the levelness on ground whether meet the technology of testing stand will Ask;2nd, be convenient to clean mutually passing through between doorframe and cylinder more than part, be that basis is carried out in the installation of other parts.
2nd, assemble reinforcing ring:
Experimental cabin has 4 groups of reinforcing rings, and reinforcing ring is made up of the peace of hatch door for convenience internal ring, outer shroud, this three part of riser Dress is accomplished by prescinding a part in middle two reinforcing ring internal ring, outer shroud, and this cutting quantity needs strict control in order to avoid affecting The mass action of reinforcing ring.The riser and internal ring, outer shroud for playing nacelle fixation booster action adopts point method of lobe group pair to reach The purpose with uniform force is brought into close contact to reinforcing ring and nacelle.
3rd, the group of doorframe to welding:
The structure of doorframe is made up of four and half arcs and four side plates, and size is 1100mm × 1900mm × 50mm, circular arc Overall dimensions for φ 1000mm × 1100mm cylinder, significant components of the doorframe as nacelle, doorframe each several part is to adopt δ The corrosion resistant plate of 50mm, in order to reach test requirements document, the welding of doorframe is particularly important.The integrity overall in order to ensure outward appearance, Each component of composing frame is all using interior cut form, it is ensured that the perpendicularity of each several part, doorframe group to when need On preprepared working plate is all fixed, in order to prevent being deformed during welding, after working plate has all been fixed, in weldering Also need to draw horizontal bar plate and perpendicular gusset in doorframe when connecing, welding link problem occurring can all affect the workbench of testpieces, Problem is brought for follow-up assembling.
4th, test platform:
(1) test platform:Test platform is the workbench for putting testpieces in high mould testing stand stratochamber, on work platformses There are hundreds of test specimen fixing holes, and the dimensional tolerance of test hole, position of related features and the depth of parallelism to require special accurate, but conduct Weldment will ensure that the higher depth of parallelism is extremely difficult, and a large amount of frock fixations used in welding process were welded with reducing Deformation in journey.
(2) acid wash passivation of test platform:
(a) to manufacture completion after work platformses by pattern and technical papers requirement, to gainer passed examination after, Pickling, passivation pretreatment can just be carried out.
B weld seam and its both sides welding slag, splash are cleaned out by (), the surface of workbench is that machining is crossed so table Gasoline or abluent is applied to remove the dirts such as oil stain in face.
When () removes weld seam both sides foreign body c, remove using rustless steel wire brush, stainless steel shovel or emery wheel, removing is finished with only Water (chloride ion content is less than 25mg/l in water) washes away clean.
Preparation before cleaning ensure that the cleanliness factor after cleaning, and the process of another acid wash passivation can't be by workpiece itself Thickness change, only the surface of workpiece can be cleaned, so the process in pickling firmly will be scrubbed as far as possible.
5th, the pre-installation debugging of hinge assembly:
Hatch door component is the important component of high mould testing stand stratochamber, and the hatch door height 1100mm of experimental cabin, so set altogether There are 5 hinge assemblies, five hinge assemblies cooperate and flexibly freely open only during door-down switch, could not affect The effect of experimental cabin, if hatch door flexibly can not be switched, does not play sealing function, directly affects the effect of test in experimental cabin Really, it is expected for reaching test, hinge assembly carries out pre-installation debugging when being welded to before nacelle.
6th, perforate:
The perforate of hatch door uses plasma perforate, but will open 1100 × 900 hatch door in the nacelle of 2000 diameters, just It is important to note that the accuracy of the perforate for hatch door, by hatch door and nacelle mutually to pass through picture good, make 1:1 model, presses Plate line in the same old way, plasma cutting when cut along the inward flange of dimension line, then by doorframe group to doorframe tapping, The size of phase difference size is compared out, slowly reconditioning goes out the shape of final size.
7th, frame members and nacelle welding:
For preventing frame members and nacelle welding deformation, need in nacelle, to pull on cross muscle anyhow, due to door Frame component is thick compared with nacelle component a lot, so the groove type for adopting is for double groove, to ensure complete penetraction and fusion in welding.
8th, test platform enters cabin:
The depth of parallelism of the test platform on the basis of ground requires 300mm ± 0.1mm, it is desirable to the depth of parallelism it is very accurate, this The depth of parallelism of high request is exactly the accuracy for result of the test.But test platform is moved into into experimental cabin, levelling is flat Row degree can be described as the difficult point of manufacture process, because test platform desktop δ 70mm other adnexaes in addition, manually adjust accurately The depth of parallelism is impossible, so before test platform is moved into experimental cabin, installing small-sized on the transverse slat of test platform Regulating block, can realize the depth of parallelism of micro Adjustment Tests platform, it is ensured that the preciseness of technical requirements.
1st, high mould testing stand stratochamber technical parameter:
Operating pressure 0.1MPa Design pressure 0.15MPa
Container nominal diameter Φ2000mm Design temperature 105℃
Container total volume 15m3 Empty weight 15 tons
Design life 15 years Rupture disk Opening pressure 0.05MPa
2nd, material explanation:
Main pressurized element material:Sheet material:06Cr19Ni10/GB24511-2009;
Forging:S30408Ⅱ/NB/T47010-2010.
Main pressurized element sheet material should check plate surface quality and marking on materials one by one, should have steel mill's quality of materials to prove Book.
3rd, weld:
It is required that banjo fixing butt jointing answers total cross-section to penetrate, the joint between adapter and housing adopts complete penetraction and fusion in welding pattern.
Type of electrode:
E308-15 between low-alloy steel;
Submerged automatic arc welding wire:H08Cr21Ni10, solder flux:SJ601.
4th, welding point Non-Destructive Testing:
A, B class is carried out by NB/T47013.2-2015, detects length 100%, and qualified rank RT is not less than AB levels.
C, D, E class is carried out by NB/T47013.5-2015, qualified rank PT, and 100%, I grade qualified.
5th, pressure test:
Air tight test pressure:0.08MPa.

Claims (4)

1. a kind of manufacture method of simulated experiment platform stratochamber, it is characterised in that comprise the steps:
Step 1, nacelle, the group of rear head are to installing:Main element weld when, front head be install in all of part it is laggard Row welding;
Step 2, assembling reinforcing ring:The reinforcing ring of centre two of 4 groups of reinforcing rings of experimental cabin prescinds a part, riser and internal ring, outer Ring adopt point method of lobe group pair with reach reinforcing ring and nacelle be brought into close contact and uniform force purpose;
Step 3, doorframe group to welding:Doorframe each several part is the corrosion resistant plate using δ 50mm, each component of composing frame All using interior cut form, it is ensured that the perpendicularity of each several part, doorframe group to when need preprepared frock On plate is all fixed, in order to prevent being deformed during welding, after working plate has all been fixed, also need in doorframe in welding Draw horizontal bar plate and perpendicular gusset;
Step 4, test platform:The frock fixation test platform used in welding process;To the work platformses after manufacture completion by figure The requirement of sample and technical papers, to gainer passed examination after, can just carry out pickling, passivation pretreatment;By weld seam and its two Side welding slag, splash are cleaned out, and the surface gasoline of workbench or abluent remove oil stain dirt;Remove weld seam both sides foreign body When, to remove using rustless steel wire brush, stainless steel shovel or emery wheel, removing is finished is washed away totally with water purification;
The pre-installation debugging of step 5, hinge assembly:The hatch door height 1100mm of experimental cabin, is provided with 5 hinge assemblies, hinge altogether Component carries out pre-installation debugging when being welded to before nacelle;
Step 6, perforate:The perforate of hatch door uses plasma perforate, in the nacelle of 2000 mm diameters opens 1100 × 900 mm's Hatch door, by hatch door and nacelle mutually to pass through picture good, make 1:1 model, according to model rule, plasma cutting when along size The inward flange of line is cut, and then by doorframe group to doorframe tapping, comparing out the size of phase difference size, reconditioning goes out finally The shape of size;
The welding of step 7, frame members and nacelle:Cross muscle anyhow will be pulled in nacelle, and the groove type for adopting is two-sided slope Mouthful, to ensure complete penetraction and fusion in welding;
Step 8, test platform enter cabin:The depth of parallelism of the test platform on the basis of ground requires 300mm ± 0.1mm, and test is flat Before platform moves into experimental cabin, regulating block is installed on the transverse slat of test platform, micro Adjustment Tests platform can be realized The depth of parallelism.
2. a kind of manufacture method of simulated experiment platform stratochamber according to claim 1, it is characterised in that described step 1 In, nacelle is shaped as cylinder, and its size is φ 2000mm × 4000mm.
3. a kind of manufacture method of simulated experiment platform stratochamber according to claim 1, it is characterised in that described step 3 In, the structure of doorframe is made up of four and half arcs and four side plates, size be 1100mm × 1900mm × 50mm, circular arc it is whole Cylinder of the body size for φ 1000mm × 1100mm.
4. a kind of manufacture method of simulated experiment platform stratochamber according to claim 1, it is characterised in that described step 4 In, in water purification, chloride ion content is 0-25mg/l.
CN201610975765.6A 2016-11-07 2016-11-07 The manufacturing method of simulator stand stratochamber Expired - Fee Related CN106514142B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108466012A (en) * 2018-03-26 2018-08-31 沈阳航天新光压力容器有限公司 The manufacturing method of high simulator stand stratochamber

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US4372156A (en) * 1981-02-17 1983-02-08 Caterpillar Tractor Co. Method and apparatus for determining cylinder liner projection
GB2289312A (en) * 1994-05-11 1995-11-15 Caterpillar Inc Fuel injector assembly
CN101870028A (en) * 2010-05-31 2010-10-27 南通中远船务工程有限公司 Method for assembling and welding propeller base of cylindrical marine work platform
CN103614600A (en) * 2013-11-29 2014-03-05 东北轻合金有限责任公司 Method for manufacturing entire aluminum alloy cabin skeleton for windshield frame of advanced training plane
CN204165755U (en) * 2014-10-08 2015-02-18 中国第一汽车股份有限公司 A kind of engine is to mark experimental cabin
CN104801935A (en) * 2015-04-28 2015-07-29 什邡市明日宇航工业股份有限公司 Method for processing aircraft aluminum alloy special-shaped cabin
CN105043778A (en) * 2015-07-06 2015-11-11 西安航天动力试验技术研究所 Engine high-altitude simulation system vacuum cabin
CN105171347A (en) * 2015-08-28 2015-12-23 沈阳航天新光集团有限公司 Field mounting method for test chamber
CN105241668A (en) * 2015-11-28 2016-01-13 南通华夏飞机工程技术股份有限公司 Piston type aero-engine test stand

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4372156A (en) * 1981-02-17 1983-02-08 Caterpillar Tractor Co. Method and apparatus for determining cylinder liner projection
GB2289312A (en) * 1994-05-11 1995-11-15 Caterpillar Inc Fuel injector assembly
CN101870028A (en) * 2010-05-31 2010-10-27 南通中远船务工程有限公司 Method for assembling and welding propeller base of cylindrical marine work platform
CN103614600A (en) * 2013-11-29 2014-03-05 东北轻合金有限责任公司 Method for manufacturing entire aluminum alloy cabin skeleton for windshield frame of advanced training plane
CN204165755U (en) * 2014-10-08 2015-02-18 中国第一汽车股份有限公司 A kind of engine is to mark experimental cabin
CN104801935A (en) * 2015-04-28 2015-07-29 什邡市明日宇航工业股份有限公司 Method for processing aircraft aluminum alloy special-shaped cabin
CN105043778A (en) * 2015-07-06 2015-11-11 西安航天动力试验技术研究所 Engine high-altitude simulation system vacuum cabin
CN105171347A (en) * 2015-08-28 2015-12-23 沈阳航天新光集团有限公司 Field mounting method for test chamber
CN105241668A (en) * 2015-11-28 2016-01-13 南通华夏飞机工程技术股份有限公司 Piston type aero-engine test stand

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108466012A (en) * 2018-03-26 2018-08-31 沈阳航天新光压力容器有限公司 The manufacturing method of high simulator stand stratochamber

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Effective date of registration: 20190618

Address after: 110043 No. 3 Dongta Street, Dadong District, Shenyang City, Liaoning Province

Patentee after: SHENYANG AEROSPACE XINGUANG PRESSURE VESSEL Co.,Ltd.

Address before: 110043 No. 3 Dongta Street, Dadong District, Shenyang City, Liaoning Province

Patentee before: SHENYANG AEROSPACE XINGUANG GROUP Co.,Ltd.

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Granted publication date: 20181130