CN106513479B - A kind of bending machining process of turbo blade - Google Patents
A kind of bending machining process of turbo blade Download PDFInfo
- Publication number
- CN106513479B CN106513479B CN201610958497.7A CN201610958497A CN106513479B CN 106513479 B CN106513479 B CN 106513479B CN 201610958497 A CN201610958497 A CN 201610958497A CN 106513479 B CN106513479 B CN 106513479B
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- China
- Prior art keywords
- blank
- bending
- turbo blade
- die
- bending die
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- 238000005452 bending Methods 0.000 title claims abstract description 37
- 238000003754 machining Methods 0.000 title claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 4
- 239000010935 stainless steel Substances 0.000 claims abstract description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000003672 processing method Methods 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 230000005226 mechanical processes and functions Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/10—Bending specially adapted to produce specific articles, e.g. leaf springs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/78—Making other particular articles propeller blades; turbine blades
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The present invention discloses a kind of bending machining process of turbo blade, includes the following steps:A, stainless steel plate material, the outer profile blank of prefabricated turbo blade are selected, and ensures the requirement of its overall length;B, the lower die structure for the bending die made is fixedly mounted on lathe, another corresponding flexible mould is upper die structure;C, by turbo blade blank clamping on bending die;D, extruding brake forming process is carried out to blank its other end is manually bent on the basis of blank one end, realize the forming to blank, crooked radian and angle to desired size by bending die;E, it after process finishing, is disassembled from the fixture on bending die, obtains finished product.Using bend processing method of the present invention, solve the problems, such as that bending head is pulled, it can be achieved that one set of die is simultaneously to more than one piece blade Continuous maching, production efficiency is high, and surface quality is good, and processing stablizes, is reliable, is suitable for producing in enormous quantities.
Description
Technical field
The present invention relates to the manufacturing technology fields of turbo blade, in particular to a kind of bending of turbo blade
Processing technology.
Background technology
With the continuous development of science, the various aspects of aerospace field are used for for part as turbo blade,
Such as aerospace flight vehicle parts, missile parts and components and ship parts etc..Turbo blade is a kind of special part, it
Quantity it is more, it is complex-shaped, it is desirable that high, difficulty of processing is big, and is the multiple part of failure, thus its manufacture processing always with
Being the key link of each manufacturing and processing enterprise.The existing common process of turbo blade bending machining is to utilize to have guide post typo die
Tool is bent, and is processed using the mold, in the case where processing quantity is big, leaf head easy tos produce larger scratch
And pull, especially an angle of 90 degrees out often walks principal-employment, and the part of processing is caused not meet technological requirement, anti-due to needing to carry out
Multiple repairing mold molding part, worse and worse, product qualification rate is increasingly for the part quality produced eventually by mold
It is low, qualified product can not be delivered at all to user.Meanwhile using the shortcomings that this processing method be mould production cost compared with
Height, and mold service life is short, the unqualified ratio of product size is very high.It can be seen that using existing processing technology
The requirement that turbo blade part product produces processing in enormous quantities cannot be met.
Invention content
The technical problem to be solved by the present invention is to be directed to background technology, a kind of the curved of turbo blade is proposed
Bent processing technology, by existing guide post die expand port mechanical process technique be changed to by mold to turbo blade into
Row squeezes bending and molding method, to solve to easy to produce larger scratch for leaf head in conventional method and pull situation,
And there is the problem of principal-employment in its an angle of 90 degrees, and the turbine blade surface processed using bending and molding method is high-quality, efficient, table
Face consistency is good, and processing stablizes, is reliable.
In order to solve the above technical problems, the technical solution adopted in the present invention is:A kind of bending machining work of turbo blade
Process, it includes the following steps:
A, prefabricated blank:Stainless steel plate material is selected, turbo blade is precast in advance in machine tool or numerical control machining center
Outer profile blank, and ensure its overall length requirement;
B, installation mold:The lower die structure for the bending die made is fixedly mounted on lathe, another pair is answered
Flexible mould be upper die structure;
C, blank clamping:By prefabricated turbo blade blank clamping on bending die;
D, it shapes:Blank is carried out by bending die to squeeze brake forming process, using blank one end as base
Its other end is manually bent in standard, realizes the forming to blank, crooked radian and angle to desired size;
E, part is dismantled:After process finishing, part is disassembled from the fixture on bending die, is obtained into
Product.
Further, the bending machining process of a kind of turbo blade, wherein extruding bending operation institute
The power needed is air pressure or hydraulic pressure, and required pressure and rate travel can continuously adjust.
It is compared with prior art, beneficial using a kind of bending machining process of turbo blade of the present invention
Effect is:The processing technology of bending forming is used by bending die, process is simple, the positioning of mold
Adjustable, product size is preferable, and presentation quality is also higher, and there is no bending heads to pull situation, and one set of die easy to implement
Simultaneously to more than one piece pin key Continuous maching, prouctiveness, the low easy making of mould production cost and repair are improved, is demonstrate,proved through production practices
It is bright reliable easy.This bending method turbine blades are efficient, and surface quality is good, and consistency is good, and processing stablizes, is reliable.
Production cost has greatly been saved, the Mold Making cost period is reduced, has been suitable for producing in enormous quantities.This process has been applied
In production, product effect is fine.
Description of the drawings
Invention is further described in detail below in conjunction with the accompanying drawings.
Fig. 1 is existing guide post die structural schematic diagram;
Fig. 2 is the turbine blade arrangement schematic diagram one that the present invention processes;
Fig. 3 is the turbine blade arrangement schematic diagram two that the present invention processes;
Fig. 4 is the cavity die structure schematic diagram of the bending die of the present invention.
Specific implementation mode
For the inventive concept further illustrated the present invention, the specific implementation mode of the present invention is carried out below with reference to attached drawing
Clearly and completely describe:
As shown in Figures 1 to 4, the bending machining process of a kind of turbo blade of the invention, it includes the following steps:
A, prefabricated blank:Stainless steel plate material is selected, turbo blade is precast in advance in machine tool or numerical control machining center
Outer profile blank, and ensure its overall length requirement;
B, installation mold:The lower die structure for the bending die made is fixedly mounted on lathe, another pair is answered
Flexible mould be upper die structure;
C, blank clamping:By prefabricated turbo blade blank clamping on bending die;
D, it shapes:Blank is carried out by bending die to squeeze brake forming process, using blank one end as base
Its other end is manually bent in standard, realizes the forming to blank, crooked radian and angle to desired size;
E, part is dismantled:After process finishing, part is disassembled from the fixture on bending die, is obtained into
Product.
Further, the bending machining process of a kind of turbo blade, wherein extruding bending operation institute
The power needed is air pressure or hydraulic pressure, and required pressure and rate travel can continuously adjust.
Better embodiment of the invention above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
Cannot the limitation to the scope of the claims of the present invention therefore be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, without departing from the inventive concept of the premise, various modifications and improvements can be made is included in patent Shen of the present invention
It please be within protection domain.
Claims (1)
1. a kind of bending machining process of turbo blade, which is characterized in that it includes the following steps:
A, prefabricated blank:Stainless steel plate material is selected, the outer of turbo blade is precast in advance in machine tool or numerical control machining center
Profile blank, and ensure the requirement of its overall length;
B, installation mold:The lower die structure for the bending die made is fixedly mounted on lathe, another corresponding work
Moving mold is upper die structure;
C, blank clamping:By prefabricated turbo blade blank clamping on bending die;
D, it shapes:Blank is carried out by bending die to squeeze brake forming process, it is right on the basis of blank one end
Its other end is manually bent, and realizes the forming to blank, crooked radian and angle to desired size;It wherein squeezes curved
Power needed for bent molding procedure is air pressure or hydraulic pressure, and required pressure and rate travel can continuously adjust;
E, part is dismantled:After process finishing, part is disassembled from the fixture on bending die, obtains finished product.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610958497.7A CN106513479B (en) | 2016-11-04 | 2016-11-04 | A kind of bending machining process of turbo blade |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610958497.7A CN106513479B (en) | 2016-11-04 | 2016-11-04 | A kind of bending machining process of turbo blade |
Publications (2)
Publication Number | Publication Date |
---|---|
CN106513479A CN106513479A (en) | 2017-03-22 |
CN106513479B true CN106513479B (en) | 2018-08-14 |
Family
ID=58326108
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610958497.7A Active CN106513479B (en) | 2016-11-04 | 2016-11-04 | A kind of bending machining process of turbo blade |
Country Status (1)
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CN (1) | CN106513479B (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111151652B (en) * | 2019-12-27 | 2022-02-01 | 成立航空股份有限公司 | Bending processing method of duplex turbine blade locking plate |
CN112845917B (en) * | 2020-12-31 | 2022-07-15 | 贵州航飞精密制造有限公司 | Turbine blade lock point mold processing |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101791671A (en) * | 2009-12-22 | 2010-08-04 | 沈阳黎明航空发动机(集团)有限责任公司 | Precision forging method of titanium alloy blade |
CN103480705A (en) * | 2013-10-12 | 2014-01-01 | 山西渝煤科安运风机有限公司 | Method for forming steel blade in one-time pressing mode |
CN104308058A (en) * | 2014-11-07 | 2015-01-28 | 沈阳黎明航空发动机(集团)有限责任公司 | Titanium alloy blade forging forming method |
CN104870120A (en) * | 2013-10-01 | 2015-08-26 | 日立金属株式会社 | Pre-formed body for turbine blade and turbine blade manufacturing method |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007130663A (en) * | 2005-11-10 | 2007-05-31 | Kikukawa Kogyo Kk | Press die and method for manufacturing blade for wind power generator using the same |
JP4994985B2 (en) * | 2007-07-24 | 2012-08-08 | 本田技研工業株式会社 | Secondary press mold for manufacturing wing protection members |
-
2016
- 2016-11-04 CN CN201610958497.7A patent/CN106513479B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101791671A (en) * | 2009-12-22 | 2010-08-04 | 沈阳黎明航空发动机(集团)有限责任公司 | Precision forging method of titanium alloy blade |
CN104870120A (en) * | 2013-10-01 | 2015-08-26 | 日立金属株式会社 | Pre-formed body for turbine blade and turbine blade manufacturing method |
CN103480705A (en) * | 2013-10-12 | 2014-01-01 | 山西渝煤科安运风机有限公司 | Method for forming steel blade in one-time pressing mode |
CN104308058A (en) * | 2014-11-07 | 2015-01-28 | 沈阳黎明航空发动机(集团)有限责任公司 | Titanium alloy blade forging forming method |
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CN106513479A (en) | 2017-03-22 |
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PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A Bending Processing Method for Turbine Blades Granted publication date: 20180814 Pledgee: Guiyang Branch of Shanghai Pudong Development Bank Co.,Ltd. Pledgor: GUIZHOU HANGFEI PRECISION MANUFACTURING Co.,Ltd. Registration number: Y2024520000001 |
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PE01 | Entry into force of the registration of the contract for pledge of patent right |