CN106505392A - A kind of passenger car start and stop carbon brush used for electric engine - Google Patents
A kind of passenger car start and stop carbon brush used for electric engine Download PDFInfo
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- CN106505392A CN106505392A CN201510564438.7A CN201510564438A CN106505392A CN 106505392 A CN106505392 A CN 106505392A CN 201510564438 A CN201510564438 A CN 201510564438A CN 106505392 A CN106505392 A CN 106505392A
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Abstract
The invention provides a kind of passenger car start and stop carbon brush used for electric engine, is to be prepared via a method which to form：Graphite, phenolic resin, tungsten disulfide, petroleum coke and acetone are well mixed, colloid powder is obtained；The colloid powder, copper powder and molybdenum bisuphide are well mixed, high copper feed powder is obtained；The colloid powder, copper powder and molybdenum bisuphide are well mixed, low copper containing amount feed powder is obtained；The high copper feed powder and low copper containing amount feed powder are added separately in compacting tool set, compression process is carried out to which, carbon brush pressed compact is obtained；The carbon brush pressed compact is sintered, carbon brush first product is obtained；Grinding process is carried out to the brush first product, carbon brush finished product is obtained.The present invention is by suppressing after will be compound to the high copper bed of material and the low copper containing amount bed of material so that the passenger car start and stop carbon brush used for electric engine service life of preparation is greatly improved.
Description
Technical field
The present invention relates to a kind of passenger car start and stop carbon brush used for electric engine, belongs to electrical carbon field.
Background technology
Passenger car is to design to be mainly used in carrying passenger and its personal luggage or interim thing with technical characteristic at which
The automobile of product, covers car, microbus and the light bus less than nine.As people's material is given birth to
The popularization of the flat raising of running water and automobile in modern society, people are to the various requirement of passenger car also more and more higher.
There are various motors to facilitate operation of the user to each system of car in automotive interior.
When passenger car start stop system is temporary parking (for example waiting red light) in vehicle travel process, automatically
Flame-out, when needing to move on, restart automatically the set of system of engine.When restarting engine, need
Starter (start and stop motor) is wanted to rework.Due to often needing so frequent starting, therefore for start and stop electricity
Machine carbon brush, its are lost very greatly, and the carbon brush for electric machine that the requirement for being used for the life-span needs ratio conventional is longer.Conventional
The service life of carbon brush for electric machine is 3.5 ten thousand times, and the service life of start and stop carbon brush used for electric engine is more than 250,000 times.
The start and stop carbon brush used for electric engine of the present invention, based on requirement of the start and stop carbon brush for electric machine to service life, makes every effort to increase
Its wearability, increases service life.Using two kinds of component compactings, a kind of be the high copper bed of material to carbon brush body,
A kind of is the low copper containing amount bed of material, reaches the mesh for increasing lubrication, reducing friction, improve service life after two-layer is compound
's.
Content of the invention
The present invention is in order to overcome the shortcomings of in existing passenger car start and stop carbon brush used for electric engine technology, there is provided a kind of passenger car
Start and stop carbon brush used for electric engine, the present invention is by suppressing after will be compound to the high copper bed of material and the low copper containing amount bed of material so that
The carbon brush service life of preparation is greatly improved.
The invention provides a kind of passenger car start and stop carbon brush used for electric engine, is to be prepared via a method which to form：
Graphite, phenolic resin, tungsten disulfide, petroleum coke and acetone are well mixed, colloid powder is obtained；
The colloid powder, copper powder and molybdenum bisuphide are well mixed, high copper feed powder is obtained；
The colloid powder, copper powder and molybdenum bisuphide are well mixed, low copper containing amount feed powder is obtained；
The high copper feed powder and low copper containing amount feed powder are added separately in compacting tool set, which is suppressed
Process, carbon brush pressed compact is obtained；
The carbon brush pressed compact is sintered, carbon brush first product is obtained；
Grinding process is carried out to the brush first product, carbon brush finished product is obtained.
Wherein, described graphite, phenolic resin, tungsten disulfide, petroleum coke and acetone are well mixed, be obtained
Colloid powder includes：
Graphite, phenolic resin, tungsten disulfide and petroleum coke are well mixed, are obtained at the beginning of colloid powder and are expected；
Acetone is added and is well mixed in material at the beginning of the colloid powder, colloid powder compound is obtained；
The colloid powder compound is dried, crushed and sieved process, the colloid powder is obtained.
Particularly, the weight of the graphite, phenolic resin, tungsten disulfide, petroleum coke and acetone is
74-78:15-20:2-5:1-5:25-35, the weight portion of the graphite, phenolic resin, tungsten disulfide and petroleum coke it
With for 100 parts.
Especially, the graphite be hexagonal crystal system, shape like fish scale, in layer structure, with resistance to height well
Temperature, conductive and lubrication.Heretofore described graphite be black natural graphite powder, carbon content >=99%,
Suitable graphite is added in carbon brush, can improve the wearability of product.
Particularly, in the graphite granularity≤44.5 μm graphite powder accounting ＜ 15%, granularity be 75-150 μm
Graphite powder accounting 40-80%.
Especially, the phenolic resin is yellow powder, is thermosetting phenolic resin, 75 μm of granularity ＜；Phenolic aldehyde
Resin is carbonized after high-temperature process, can improve the mechanical strength of product.
Particularly, the tungsten disulfide be black powder, content >=99%, 30 μm of granularity ＜；Tungsten disulfide
Coefficient of friction is low, can improve the wearability of product.
Especially, the petroleum coke be black powder, carbon content >=99%, 150 μm of granularity ＜；Petroleum coke exists
Do in carbon brush as grinding agent, may assist in commutator face and form uniform diaphragm, improve the resistance to of product
Mill property.
Particularly, the acetone is colourless transparent liquid, mainly does solvent use.
Especially, time graphite, phenolic resin, tungsten disulfide and petroleum coke being well mixed is 10-20min.
Particularly, it is 60 ± 10min acetone to be added the time being well mixed in material at the beginning of the colloid powder.
Especially, the temperature for carrying out drying and processing to the colloid powder compound is 50-55 DEG C, and the time is
10-12hh.
Particularly, to drying after colloid powder carry out break process, obtained colloid Powder Particle Size is consisted of：
The granularity accounting of 45 μm of ＜：＜ 15%；100 μm -- 300 μm of granularity accounting：60--80%；420 μm of ＞
Granularity accounting：＜ 5%.
Wherein, in the high copper feed powder, the weight of colloid powder, copper powder and molybdenum bisuphide is
42-47:51-53:2-5.
Particularly, the copper content of the copper powder is >=99.5%, and granularity is 44.5 μm of ＜, and loose dress ratio is
0.5-1.0g/cm3.
Especially, the molybdenum bisuphide be grey powder, content ＞ 98.5%, 44.5 μm of granularity ＜；Curing
The coefficient of friction of molybdenum is low, can improve the wearability of product.
Particularly, the colloid powder, copper powder and molybdenum bisuphide are well mixed, be obtained high copper feed powder when
Between be 40-60min.
Wherein, in the low copper containing amount feed powder, the weight of colloid powder, copper powder and molybdenum bisuphide is
71-75:20-28:1-5.
Particularly, the copper content of the copper powder is >=99.5%, and granularity is 44.5 μm of ＜, and loose dress ratio is
0.5-1.0g/cm3.
Especially, the molybdenum bisuphide be grey powder, content ＞ 98.5%, 44.5 μm of granularity ＜；Curing
The coefficient of friction of molybdenum is low, can improve the wearability of product.
Particularly, the colloid powder, copper powder and molybdenum bisuphide are well mixed, be obtained low copper containing amount feed powder when
Between be 30-40min.
Wherein, the high copper feed powder and low copper containing amount feed powder are added separately to compacting tool set and are included：
After the high copper feed powder and low copper containing amount feed powder are added separately in compacting tool set, then by soft for copper strand
Line is inserted.
Particularly, the high copper feed powder and low copper containing amount feed powder are added separately to compacting tool set and are included：
First the high copper feed powder is put in the mould；
Again the low copper containing amount feed powder is put on the high copper feed powder in the mould；
Then, copper soft whipping wire is inserted the high copper feed powder via the low copper containing amount feed powder in the mould
Within.
Especially, the high copper feed powder layer is the 60-70% of total compound thickness；The low copper containing amount material
Bisque is the 30-40% of total compound thickness；The plug wire depth of the copper soft whipping wire is total bed of material in the mould
The 1/2-2/3 of thickness.
Particularly, the high copper feed powder and low copper containing amount feed powder are added separately to compacting tool set and are included：
First the low copper containing amount feed powder is put in the mould；
Again the high copper feed powder is put on the low copper containing amount feed powder in the mould；
Then, copper soft whipping wire is inserted within the high copper feed powder.
Especially, the high copper feed powder layer is the 60-70% of total compound thickness；The low copper containing amount material
Bisque is the 30-40% of total compound thickness；The plug wire depth of the copper soft whipping wire is total bed of material in the mould
The 1/2-2/3 of thickness.
Wherein, compression process is carried out to the compound in the mould, carbon brush pressed compact is obtained.
Particularly, the unit pressure 3-4 ton/cm of the compression process2.
Wherein, the carbon brush pressed compact is sintered, carbon brush first product is obtained.
Particularly, the treatment temperature of the sintering processes is 500-800 DEG C, and process time is 8.5-15h.
Especially, the sintering processes are that the carbon brush pressed compact is sintered under nitrogen and hydrogen shield place
The ratio of reason, the nitrogen and hydrogen is 75%:25%.
Wherein, carbon brush finished product working process is carried out to the carbon brush first product, obtains carbon brush finished product.
Advantages of the present invention and Advantageous Effects are as follows：
1st, passenger car start and stop carbon brush used for electric engine of the present invention adopts two-layer compound pressing structure, and the copper content of two-layer
Difference, low copper containing layer coefficient of friction are low, and greasy property is good, and wearability is good, can improve the service life of carbon brush,
High cupric layer resistivity is low, conducts electricity very well, and improves the high conductivity of carbon brush, and the compound processability of two-layer is excellent
Passenger car start and stop carbon brush used for electric engine.
2nd, passenger car start and stop carbon brush used for electric engine of the present invention adds appropriate petroleum coke when colloid powder is prepared, favorably
In uniform lubricating film is formed on the surface of engine commutator, by the self-lubricating function of lubricating film, can improve
The service life of carbon brush.
3rd, passenger car start and stop carbon brush used for electric engine function admirable of the present invention, bulk density is 3.15-3.30g/cm3, electricity
Resistance rate is 0.40-0.60 μ Ω .m, and Rockwell hardness (HR10/392) 85-110, service life are up to 25-28 ten thousand times,
Carbon brush grind little, power drop be less than 10%.
Specific embodiment
With reference to embodiments invention is illustrated.Advantages of the present invention and feature will be with description and more
Clear.But these embodiments are only exemplary, do not constitute any restriction to the scope of the present invention.This area
Technical staff should be understood that without departing from the spirit and scope of the invention can be to technical solution of the present invention
Details and form modify or replace, but these modification and replacement each fall within protection scope of the present invention.
Embodiment 1
1st, colloid powder is prepared
According to weight be graphite powder 78, phenol-formaldehyde resin powder 15, tungsten disulfide 2, petroleum coke 5, acetone
35 get out raw material, and graphite, phenolic resin, tungsten disulfide and petroleum coke are mixed 10min at normal temperatures then,
Obtain expecting at the beginning of colloid powder；Then acetone is added in expecting at the beginning of colloid powder and mixes 70min, be well mixed, glue is obtained
Matter powder compound；After colloid powder compound is dried 12h at a temperature of 50-55 DEG C finally, through break process,
Prepared colloid powder.
2nd, high copper feed powder is prepared
It is colloid powder 42 according to weight, copper powder 53, molybdenum bisuphide 5 get out raw material, then by glue
Matter powder, copper powder and molybdenum bisuphide mix 60min at normal temperatures, are well mixed, and high copper feed powder is obtained.
3rd, low copper containing amount feed powder is prepared
It is colloid powder 71 according to weight, copper powder 28, molybdenum bisuphide 1 get out raw material, then by glue
Matter powder, copper powder and molybdenum bisuphide mix 30min at normal temperatures, are well mixed, and low copper containing amount feed powder is obtained.
4th, compression process
First high copper feed powder is put in the mould；The high cupric again low copper containing amount feed powder being put in mould
On amount feed powder；Then, by copper soft whipping wire via mould in low copper containing amount feed powder insertion high copper feed powder it
Interior；Wherein, high copper feed powder layer is the 70% of total compound thickness；Low copper containing amount feed powder layer is total compound
The 30% of thickness；The plug wire depth of copper soft whipping wire is 2/3 of total thickness of feed layer in the mould.Set using compacting
Compression process is carried out for the compound in mould, carbon brush pressed compact, the wherein unit pressure 3 of compression process is obtained
Ton/cm2.
5th, sintering and finished product working process
The carbon brush pressed compact for suppressing is placed with high temperature sintering furnace, which is burnt under nitrogen and hydrogen shield
Knot process；Wherein, the ratio of nitrogen and hydrogen is 70%:25%；Sintering process conditions are：Will in 15h
High temperature sintering furnace interior temperature rises to 800 DEG C, obtains final product carbon brush first product after being cooled to room temperature；Finished product is carried out to carbon brush first product
Working process, is obtained carbon brush finished product.
Physical performance index detection is carried out to carbon brush finished product, testing result is shown in Table 1.
Test is operated to carbon brush finished product according to following test conditions and test method, detects making for carbon brush finished product
With life-span and wear rate, test result is shown in Table 2.
Operating voltage：12V；The method of operation：Work 1.5s, rest 28.5s；Experimental condition：Air-cooled, motor
Surface temperature is less than 50 DEG C.
Embodiment 2
1st, colloid powder is prepared
According to weight be graphite powder 76, phenol-formaldehyde resin powder 18, tungsten disulfide 3, petroleum coke 3, acetone
30 get out raw material, and graphite, phenolic resin, tungsten disulfide and petroleum coke are mixed 15min at normal temperatures then,
Obtain expecting at the beginning of colloid powder；Then acetone is added in expecting at the beginning of colloid powder and mixes 60min, be well mixed, glue is obtained
Matter powder compound；After colloid powder compound is dried 11h at a temperature of 50-55 DEG C finally, through break process,
Prepared colloid powder.
2nd, high copper feed powder is prepared
It is colloid powder 45 according to weight, copper powder 52, molybdenum bisuphide 3 get out raw material, then by glue
Matter powder, copper powder and molybdenum bisuphide mix 50min at normal temperatures, are well mixed, and high copper feed powder is obtained.
3rd, low copper containing amount feed powder is prepared
It is colloid powder 73 according to weight, copper powder 25, molybdenum bisuphide 2 get out raw material, then by glue
Matter powder, copper powder and molybdenum bisuphide mix 35min at normal temperatures, are well mixed, and low copper containing amount feed powder is obtained.
4th, compression process
First high copper feed powder is put in the mould；The high cupric again low copper containing amount feed powder being put in mould
On amount feed powder；Then, by copper soft whipping wire via mould in low copper containing amount feed powder insertion high copper feed powder it
Interior；Wherein, high copper feed powder layer is the 65% of total compound thickness；Low copper containing amount feed powder layer is total compound
The 35% of thickness；The plug wire depth of copper soft whipping wire is 3/5 of total thickness of feed layer in the mould.Set using compacting
Compression process is carried out for the compound in mould, carbon brush pressed compact, the wherein unit pressure of compression process is obtained
3.5 tons/cm2.
5th, sintering and finished product working process
The carbon brush pressed compact for suppressing is placed with high temperature sintering furnace, which is burnt under nitrogen and hydrogen shield
Knot process；Wherein, the ratio of nitrogen and hydrogen is 70%:25%；Sintering process conditions are：Will in 12h
High temperature sintering furnace interior temperature rises to 700 DEG C, obtains final product carbon brush first product after being cooled to room temperature；Finished product is carried out to carbon brush first product
Working process, is obtained carbon brush finished product.
Physical performance index detection is carried out to carbon brush finished product, testing result is shown in Table 1.
Test is operated to carbon brush finished product according to following test conditions and test method, detects making for carbon brush finished product
With life-span and wear rate, test result is shown in Table 2.
Operating voltage：12V；The method of operation：Work 1.5s, rest 28.5s；Experimental condition：Air-cooled, motor
Surface temperature is less than 50 DEG C.
Embodiment 3
1st, colloid powder is prepared
According to weight be graphite powder 74, phenol-formaldehyde resin powder 20, tungsten disulfide 5, petroleum coke 1, acetone
25 get out raw material, and graphite, phenolic resin, tungsten disulfide and petroleum coke are mixed 20min at normal temperatures then,
Obtain expecting at the beginning of colloid powder；Then acetone is added in expecting at the beginning of colloid powder and mixes 50min, be well mixed, glue is obtained
Matter powder compound；After colloid powder compound is dried 10h at a temperature of 50-55 DEG C finally, through break process,
Prepared colloid powder.
2nd, high copper feed powder is prepared
It is colloid powder 47 according to weight, copper powder 51, molybdenum bisuphide 2 get out raw material, then by glue
Matter powder, copper powder and molybdenum bisuphide mix 40min at normal temperatures, are well mixed, and high copper feed powder is obtained.
3rd, low copper containing amount feed powder is prepared
It is colloid powder 75 according to weight, copper powder 20, molybdenum bisuphide 5 get out raw material, then by glue
Matter powder, copper powder and molybdenum bisuphide mix 40min at normal temperatures, are well mixed, and low copper containing amount feed powder is obtained.
4th, compression process
First low copper containing amount feed powder is put in the mould；The low copper containing again high copper feed powder being put in mould
On amount feed powder；Then, copper soft whipping wire is inserted within high copper feed powder；Wherein, high copper feed powder layer
For total compound thickness 60%；Low copper containing amount feed powder layer is the 40% of total compound thickness；Copper soft whipping wire
Plug wire depth is 1/2 of total thickness of feed layer in the mould.Using press device to mould in compound carry out
Compression process, is obtained carbon brush pressed compact, the wherein 4 tons/cm of unit pressure of compression process2.
5th, sintering and finished product working process
The carbon brush pressed compact for suppressing is placed with high temperature sintering furnace, which is burnt under nitrogen and hydrogen shield
Knot process；Wherein, the ratio of nitrogen and hydrogen is 70%:25%；Sintering process conditions are：Will in 8.5h
High temperature sintering furnace interior temperature rises to 500 DEG C, obtains final product carbon brush first product after being cooled to room temperature；Finished product is carried out to carbon brush first product
Working process, is obtained carbon brush finished product.
Physical performance index detection is carried out to carbon brush finished product, testing result is shown in Table 1.
Test is operated to carbon brush finished product according to following test conditions and test method, detects making for carbon brush finished product
With life-span and wear rate, test result is shown in Table 2.
Operating voltage：12V；The method of operation：Work 1.5s, rest 28.5s；Experimental condition：Air-cooled, motor
Surface temperature is less than 50 DEG C.
Reference examples 1
1st, colloid powder is prepared
It is graphite powder 80 according to weight, phenol-formaldehyde resin powder 20, acetone 30 get out raw material, then will
Graphite, phenolic resin mix 40min at normal temperatures, obtain expecting at the beginning of colloid powder；Then acetone is added colloid powder
Mix 30min in just expecting, be well mixed, colloid powder compound is obtained；Finally colloid powder compound is existed
After 12h is dried at a temperature of 50-55 DEG C, through break process, colloid powder is obtained.
2nd, high copper feed powder is prepared
It is colloid powder 45 according to weight, copper powder 52, molybdenum bisuphide 3 get out raw material, then by glue
Matter powder, copper powder and molybdenum bisuphide mix 60min at normal temperatures, are well mixed, and high copper feed powder is obtained.
3rd, low copper containing amount feed powder is prepared
It is colloid powder 72 according to weight, copper powder 25, molybdenum bisuphide 3 get out raw material, then by glue
Matter powder, copper powder and molybdenum bisuphide mix 60min at normal temperatures, are well mixed, and low copper containing amount feed powder is obtained.
4th, compression process
First low copper containing amount feed powder is put in the mould；The low copper containing again high copper feed powder being put in mould
On amount feed powder；Then, copper soft whipping wire is inserted within high copper feed powder；Wherein, high copper feed powder layer
For total compound thickness 65%；Low copper containing amount feed powder layer is the 35% of total compound thickness；Copper soft whipping wire
Plug wire depth is 3/5 of total thickness of feed layer in the mould.Using press device to mould in compound carry out
Compression process, is obtained carbon brush pressed compact, the wherein 3.5 tons/cm of unit pressure of compression process2.
5th, sintering and finished product working process
The carbon brush pressed compact for suppressing is placed with high temperature sintering furnace, which is burnt under nitrogen and hydrogen shield
Knot process；Wherein, the ratio of nitrogen and hydrogen is 70%:25%；Sintering process conditions are：Will in 12h
High temperature sintering furnace interior temperature rises to 700 DEG C, obtains final product carbon brush first product after being cooled to room temperature；Finished product is carried out to carbon brush first product
Working process, is obtained carbon brush finished product.
Physical performance index detection is carried out to carbon brush finished product, testing result is shown in Table 1.
Test is operated to carbon brush finished product according to following test conditions and test method, detects making for carbon brush finished product
With life-span and wear rate, test result is shown in Table 2.
Operating voltage：12V；The method of operation：Work 1.5s, rest 28.5s；Experimental condition：Air-cooled, motor
Surface temperature is less than 50 DEG C.
Reference examples 2
1st, colloid powder is prepared
It is graphite powder 79 according to weight, phenol-formaldehyde resin powder 18, tungsten disulfide 3, acetone 30 are ready to
Then graphite, phenolic resin, tungsten disulfide are mixed 35min by raw material at normal temperatures, obtain expecting at the beginning of colloid powder；
Then acetone is added in expecting at the beginning of colloid powder and mixes 35min, be well mixed, colloid powder compound is obtained；Finally
After colloid powder compound is dried 12h at a temperature of 50-55 DEG C, through break process, colloid powder is obtained.
2nd, high copper feed powder is prepared
It is colloid powder 45 according to weight, copper powder 52, molybdenum bisuphide 3 get out raw material, then by glue
Matter powder, copper powder and molybdenum bisuphide mix 60min at normal temperatures, are well mixed, and high copper feed powder is obtained.
3rd, low copper containing amount feed powder is prepared
It is colloid powder 72 according to weight, copper powder 25, molybdenum bisuphide 3 get out raw material, then by glue
Matter powder, copper powder and molybdenum bisuphide mix 60min at normal temperatures, are well mixed, and low copper containing amount feed powder is obtained.
4th, compression process
First high copper feed powder is put in the mould；The high cupric again low copper containing amount feed powder being put in mould
On amount feed powder；Then, by copper soft whipping wire via mould in low copper containing amount feed powder insertion high copper feed powder it
Interior；Wherein, high copper feed powder layer is the 65% of total compound thickness；Low copper containing amount feed powder layer is total compound
The 35% of thickness；The plug wire depth of copper soft whipping wire is 3/5 of total thickness of feed layer in the mould.Set using compacting
Compression process is carried out for the compound in mould, carbon brush pressed compact, the wherein unit pressure of compression process is obtained
3.5 tons/cm2.
5th, sintering and finished product working process
The carbon brush pressed compact for suppressing is placed with high temperature sintering furnace, which is burnt under nitrogen and hydrogen shield
Knot process；Wherein, the ratio of nitrogen and hydrogen is 70%:25%；Sintering process conditions are：Will in 15h
High temperature sintering furnace interior temperature rises to 700 DEG C, obtains final product carbon brush first product after being cooled to room temperature；Finished product is carried out to carbon brush first product
Working process, is obtained carbon brush finished product.
Physical performance index detection is carried out to carbon brush finished product, testing result is shown in Table 1.
Test is operated to carbon brush finished product according to following test conditions and test method, detects making for carbon brush finished product
With life-span and wear rate, test result is shown in Table 2.
Operating voltage：12V；The method of operation：Work 1.5s, rest 28.5s；Experimental condition：Air-cooled, motor
Surface temperature is less than 50 DEG C.
Reference examples 3
1st, colloid powder is prepared
It is graphite powder 79 according to weight, phenol-formaldehyde resin powder 18, petroleum coke 3, acetone 30 get out original
Then graphite, phenolic resin and petroleum coke are mixed 30min by material at normal temperatures, obtain expecting at the beginning of colloid powder；So
Afterwards acetone is added in expecting at the beginning of colloid powder and mix 35min, be well mixed, colloid powder compound is obtained；Finally will
After colloid powder compound dries 12h at a temperature of 50-55 DEG C, through break process, colloid powder is obtained.
2nd, high copper feed powder is prepared
It is colloid powder 45 according to weight, copper powder 52, molybdenum bisuphide 3 get out raw material, then by glue
Matter powder, copper powder and molybdenum bisuphide mix 60min at normal temperatures, are well mixed, and high copper feed powder is obtained.
3rd, low copper containing amount feed powder is prepared
It is colloid powder 72 according to weight, copper powder 25, molybdenum bisuphide 3 get out raw material, then by glue
Matter powder, copper powder and molybdenum bisuphide mix 60min at normal temperatures, are well mixed, and low copper containing amount feed powder is obtained.
4th, compression process
First high copper feed powder is put in the mould；The high cupric again low copper containing amount feed powder being put in mould
On amount feed powder；Then, by copper soft whipping wire via mould in low copper containing amount feed powder insertion high copper feed powder it
Interior；Wherein, high copper feed powder layer is the 65% of total compound thickness；Low copper containing amount feed powder layer is total compound
The 35% of thickness；The plug wire depth of copper soft whipping wire is 3/5 of total thickness of feed layer in the mould.Set using compacting
Compression process is carried out for the compound in mould, carbon brush pressed compact, the wherein unit pressure of compression process is obtained
3.5 tons/cm2.
5th, sintering and finished product working process
The carbon brush pressed compact for suppressing is placed with high temperature sintering furnace, which is burnt under nitrogen and hydrogen shield
Knot process；Wherein, the ratio of nitrogen and hydrogen is 70%:25%；Sintering process conditions are：Will in 15h
High temperature sintering furnace interior temperature rises to 700 DEG C, obtains final product carbon brush first product after being cooled to room temperature；Finished product is carried out to carbon brush first product
Working process, is obtained carbon brush finished product.
Physical performance index detection is carried out to carbon brush finished product, testing result is shown in Table 1.
Test is operated to carbon brush finished product according to following test conditions and test method, detects making for carbon brush finished product
With life-span and wear rate, test result is shown in Table 2.
Operating voltage：12V；The method of operation：Work 1.5s, rest 28.5s；Experimental condition：Air-cooled, motor
Surface temperature is less than 50 DEG C.
1 carbon brush finished product quantitative measurement table of table
2 carbon brush finished product performance test of table tests table
From the data in table 1, it can be seen that passenger car start and stop carbon brush used for electric engine function admirable prepared by the inventive method, volume
Density is 3.15-3.30g/cm3, resistivity is 0.40-0.60 μ Ω .m, Rockwell hardness (HR10/392) 85-110.
From the data in table 2, it can be seen that reference examples 1 do not add petroleum coke and tungsten disulfide in the preparation colloid powder stage,
The carbon brush service life of preparation is most short, only 140,000 times, and after 100,000 times, power drop is maximum, have dropped 15%；
Reference examples 2 do not add petroleum coke in the preparation colloid powder stage, and the carbon brush service life of preparation is shorter, is
180000 times, power drop 12% after 100,000 times；Reference examples 3 are preparing not addition two in the colloid powder stage
Tungsten sulfide, the carbon brush service life of preparation are shorter, be 230,000 times, power drop 11% after 100,000 times；Two
The inventive method adds petroleum coke and tungsten disulfide, the carbon brush service life of preparation in the preparation colloid powder stage
Long, reach 25-28 ten thousand times, carbon brush grinds little, and power drop is less than 10%.
Claims (9)
1. a kind of passenger car start and stop carbon brush used for electric engine, it is characterised in that be to be prepared via a method which to form：
Graphite, phenolic resin, tungsten disulfide, petroleum coke and acetone are well mixed, colloid powder is obtained；
The colloid powder, copper powder and molybdenum bisuphide are well mixed, high copper feed powder is obtained；
The colloid powder, copper powder and molybdenum bisuphide are well mixed, low copper containing amount feed powder is obtained；
The high copper feed powder and low copper containing amount feed powder are added separately in compacting tool set, which is suppressed
Process, carbon brush pressed compact is obtained；
The carbon brush pressed compact is sintered, carbon brush first product is obtained；
Product handling system is carried out to the brush first product, carbon brush finished product is obtained.
2. carbon brush according to claim 1, it is characterised in that described by graphite, phenolic resin,
Tungsten disulfide, petroleum coke and acetone are well mixed, and colloid powder is obtained to be included：
Graphite, phenolic resin, tungsten disulfide and petroleum coke are well mixed, are obtained at the beginning of colloid powder and are expected；
Acetone is added and is well mixed in material at the beginning of the colloid powder, colloid powder compound is obtained；
The colloid powder compound is dried, crushed and sieved process, the colloid powder is obtained.
3. carbon brush according to claim 2, it is characterised in that the graphite, phenolic resin, two sulphur
The weight for changing tungsten, petroleum coke and acetone is 74-78:15-20:2-5:1-5:25-35.
4. carbon brush according to claim 1, it is characterised in that colloid powder in the high copper feed powder,
The weight of copper powder and molybdenum bisuphide is 42-47:51-53:2-5.
5. carbon brush according to claim 1, it is characterised in that colloid powder in the low copper containing amount feed powder,
The weight of copper powder and molybdenum bisuphide is 71-75:20-28:1-5.
6. carbon brush according to claim 1, it is characterised in that by the high copper feed powder and low contain
Amount of copper feed powder is added separately to compacting tool set to be included：
First the high copper feed powder is put in the mould；
Again the low copper containing amount feed powder is put on the high copper feed powder in the mould；
Then, by copper soft whipping wire via the low copper containing amount feed powder in the mould insert the high copper feed powder it
Interior.
7. carbon brush according to claim 6, it is characterised in that the high copper feed powder layer is total mixed
Close the 60-70% of material thickness；The low copper containing amount feed powder layer is the 30-40% of total compound thickness；The copper is soft
The plug wire depth of twisted wire is the 1/2--2/3 of total thickness of feed layer in the mould.
8. carbon brush according to claim 1, it is characterised in that by the high copper feed powder and low contain
Amount of copper feed powder is added separately to compacting tool set to be included：
First the low copper containing amount feed powder is put in the mould；
Again the high copper feed powder is put on the low copper containing amount feed powder in the mould；
Then, copper soft whipping wire is inserted within the high copper feed powder.
9. carbon brush according to claim 8, it is characterised in that the high copper feed powder layer is total mixed
Close the 60-70% of material thickness；The low copper containing amount feed powder layer is the 30-40% of total compound thickness；The copper is soft
The plug wire depth of twisted wire is the 1/2--2/3 of total thickness of feed layer in the mould.
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| CN201510564438.7A CN106505392B (en) | 2015-09-08 | 2015-09-08 | A kind of passenger car start and stop carbon brush used for electric engine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510564438.7A CN106505392B (en) | 2015-09-08 | 2015-09-08 | A kind of passenger car start and stop carbon brush used for electric engine |
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| CN106505392A true CN106505392A (en) | 2017-03-15 |
| CN106505392B CN106505392B (en) | 2019-06-11 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113224606A (en) * | 2021-04-25 | 2021-08-06 | 苏州东南佳新材料股份有限公司 | Carbon brush for electric seat motor |
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| CN102130407A (en) * | 2010-12-24 | 2011-07-20 | 苏州东南碳制品有限公司 | Carbon brush for truck starting motor as well as manufacture method and application thereof |
| CN102856758A (en) * | 2012-09-21 | 2013-01-02 | 丽水市长新电器制造有限公司 | Electric brush for ABS system and preparation method thereof |
| CN104362490A (en) * | 2014-12-02 | 2015-02-18 | 湖南省华京粉体材料有限公司 | Method for preparing tungsten disulfide composite material for motor carbon brush |
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| RU2058639C1 (en) * | 1992-12-28 | 1996-04-20 | Государственный научно-исследовательский институт конструкционных материалов на основе графита | Material for electric brushes and its production process |
| CN101134675A (en) * | 2007-08-07 | 2008-03-05 | 哈尔滨工程大学 | Preparation method of graphite radical composite material |
| CN102130407A (en) * | 2010-12-24 | 2011-07-20 | 苏州东南碳制品有限公司 | Carbon brush for truck starting motor as well as manufacture method and application thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113224606A (en) * | 2021-04-25 | 2021-08-06 | 苏州东南佳新材料股份有限公司 | Carbon brush for electric seat motor |
| CN113224606B (en) * | 2021-04-25 | 2022-07-29 | 苏州东南佳新材料股份有限公司 | Carbon brush for electric seat motor |
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| CN106505392B (en) | 2019-06-11 |
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