CN106504832B - A kind of preparation method of the cable of working stability - Google Patents
A kind of preparation method of the cable of working stability Download PDFInfo
- Publication number
- CN106504832B CN106504832B CN201611158881.5A CN201611158881A CN106504832B CN 106504832 B CN106504832 B CN 106504832B CN 201611158881 A CN201611158881 A CN 201611158881A CN 106504832 B CN106504832 B CN 106504832B
- Authority
- CN
- China
- Prior art keywords
- cable
- core
- oversheath
- blank
- working stability
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000002360 preparation method Methods 0.000 title claims abstract description 13
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 29
- 239000000956 alloy Substances 0.000 claims abstract description 29
- 239000011248 coating agent Substances 0.000 claims abstract description 21
- 238000000576 coating method Methods 0.000 claims abstract description 21
- 238000005491 wire drawing Methods 0.000 claims abstract description 19
- 238000010791 quenching Methods 0.000 claims abstract description 17
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 14
- 239000011701 zinc Substances 0.000 claims abstract description 14
- 229910000990 Ni alloy Inorganic materials 0.000 claims abstract description 11
- 238000002844 melting Methods 0.000 claims abstract description 11
- 230000008018 melting Effects 0.000 claims abstract description 11
- 230000004888 barrier function Effects 0.000 claims abstract description 10
- 239000004020 conductor Substances 0.000 claims abstract description 10
- 238000009749 continuous casting Methods 0.000 claims abstract description 9
- 238000005260 corrosion Methods 0.000 claims abstract description 9
- 230000007797 corrosion Effects 0.000 claims abstract description 9
- QELJHCBNGDEXLD-UHFFFAOYSA-N nickel zinc Chemical compound [Ni].[Zn] QELJHCBNGDEXLD-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000005096 rolling process Methods 0.000 claims abstract description 9
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000003063 flame retardant Substances 0.000 claims abstract description 5
- 229910052736 halogen Inorganic materials 0.000 claims abstract description 5
- 150000002367 halogens Chemical class 0.000 claims abstract description 5
- 229920000098 polyolefin Polymers 0.000 claims abstract description 5
- 239000002994 raw material Substances 0.000 claims description 33
- 238000001816 cooling Methods 0.000 claims description 29
- 238000003723 Smelting Methods 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 24
- 239000000243 solution Substances 0.000 claims description 20
- 239000002202 Polyethylene glycol Substances 0.000 claims description 13
- 229920001223 polyethylene glycol Polymers 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 12
- 229920000867 polyelectrolyte Polymers 0.000 claims description 12
- 230000000171 quenching effect Effects 0.000 claims description 12
- 229910052759 nickel Inorganic materials 0.000 claims description 9
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 9
- 229910052719 titanium Inorganic materials 0.000 claims description 9
- 229910052721 tungsten Inorganic materials 0.000 claims description 9
- 229910052684 Cerium Inorganic materials 0.000 claims description 8
- 229910052693 Europium Inorganic materials 0.000 claims description 8
- 229910052765 Lutetium Inorganic materials 0.000 claims description 8
- 229910052779 Neodymium Inorganic materials 0.000 claims description 8
- 229910052804 chromium Inorganic materials 0.000 claims description 8
- 229910052802 copper Inorganic materials 0.000 claims description 8
- 229910052737 gold Inorganic materials 0.000 claims description 8
- 229910052742 iron Inorganic materials 0.000 claims description 8
- 229910052750 molybdenum Inorganic materials 0.000 claims description 8
- 229910052763 palladium Inorganic materials 0.000 claims description 8
- 229910052697 platinum Inorganic materials 0.000 claims description 8
- 239000007864 aqueous solution Substances 0.000 claims description 4
- 238000003618 dip coating Methods 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 4
- 238000007670 refining Methods 0.000 claims description 4
- 229910052748 manganese Inorganic materials 0.000 description 5
- 238000005242 forging Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
Abstract
Description
Claims (3)
- A kind of 1. preparation method of the cable of working stability, it is characterised in that:Comprise the following steps:(i) dispensing:The mass percent of each composition is in raw material:C:0.05-0.15%、Fe:1.25-1.56% 、Mn:0.42- 0.73%、S:≤0.020%、P:≤0.030%、Cr:0.13-0.26%、Ni:1.35-1.63%、Zn:1.75-1.96%、Cu: 7.95-8.46%、Mo:0.03-0.06%、Ti:1.47-1.69%、Pd:0.02-0.05%、Pt:0.21-0.33%、Au:0.41- 0.62%、W:0.05-0.15%、Nd:0.03-0.06%、Ce:0.03-0.07%、Eu:0.01-0.04%、Lu:0.02-0.03%, Surplus is Ag;(ii) melting:The cable raw material of working stability is heated into melting, it is specific as follows:A, added raw materials into by the mass percent of each composition in the cable of predetermined working stability in smelting furnace, by the temperature in smelting furnace Degree brings up to 1650 degrees Celsius to 1680 degrees Celsius, and raw material is smelted to form alloy solution;B, alloy solution obtained in the previous step is cooled down, uses water cooling with 26-28 DEG C/s cooldown rate by alloy solution Water cooling is to room temperature;C, the alloy after previous step is cooled down carries out secondary smelting in smelting furnace, and the temperature in smelting furnace is brought up into 1500 degrees Celsius To 1550 degrees Celsius, alloy forms alloy solution by secondary smelting;(iii) alloy solution is subjected to continuous casting and rolling;(iv) wire drawing:By the blank wire drawing after continuous casting and rolling;(v) forge:The blank after wire drawing is forged into refining using the mode forged;Blank is heated to 750-800 DEG C first, forged 25 minutes;Then use water cooling with 16-19 DEG C/s cooling rate by blank water cooling to room temperature;Blank is heated to 650-680 DEG C again, forged 25 minutes;Use again water cooling with 11-15 DEG C/s cooling rate by blank water cooling to 350-370 DEG C, be then air-cooled to room temperature;(vi) quench:Raw material after wire drawing is put into glowing furnace to be quenched, hardening media is vacuum quenching oil, controls hardening heat Taken out for 600-650 DEG C, after quenching and be air-cooled to room temperature;(vii) blank is made by twisting core, core outer wrapping insulating barrier, insulating barrier outer surface electroplated zinc nickel alloy coating, by two Root core is twisted to be made as conductor, will an at least conductor as cable core;(viii) screen layer and oversheath will be wrapped up outside cable core successively, equal preset clearance between cable core, screen layer and oversheath, shielding Layer is wrapped with zinc-coated wire armor;Described oversheath is the corrosion-resistant mud polyolefin sheath layer of fire-retardant Halogen;(ix) vacuumize:The gap reserved between cable core, screen layer and oversheath is vacuumized;(x) coating is coated, is specially:A, the uniform dip-coating of the polyethylene glycol polyelectrolyte aqueous solution is dipped in surface of outer sheath with glass bar, be placed in 80-90 DEG C afterwards Baking oven in 0.5-1 hours, obtain the oversheath coated with polyethylene glycol polyelectrolyte;B, electroplate:In the surface of outer sheath electroplated zinc nickel alloy coating coated with polyethylene glycol polyelectrolyte, zn-ni alloy depositses Thickness is 70 ± 30 μm, and the cable of working stability is made.
- 2. the preparation method of the cable of working stability as claimed in claim 1, it is characterised in that:(i) middle work is steady for the step The mass percent of each composition is in fixed cable raw material:C:0.05%、Fe:1.25% 、Mn:0.42%、S:≤0.020%、P:≤ 0.030%、Cr:0.13%、Ni:1.35%、Zn:1.75%、Cu:7.95%、Mo:0.03%、Ti:1.47%、Pd:0.02%、Pt: 0.21%、Au:0.41%、W:0.05%、Nd:0.03%、Ce:0.03%、Eu:0.01%、Lu:0.02%, surplus Ag.
- 3. the preparation method of the cable of working stability as claimed in claim 1, it is characterised in that:(i) middle work is steady for the step The mass percent of each composition is in fixed cable raw material:C:0.15%、Fe:1.56% 、Mn:0.73%、S:≤0.020%、P:≤ 0.030%、Cr:0.26%、Ni:1.63%、Zn:1.96%、Cu:8.46%、Mo:0.06%、Ti:1.69%、Pd:0.05%、Pt: 0.33%、Au:0.62%、W:0.15%、Nd:0.06%、Ce:0.07%、Eu:0.04%、Lu:0.03%, surplus Ag.
Priority Applications (1)
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CN201611158881.5A CN106504832B (en) | 2016-12-15 | 2016-12-15 | A kind of preparation method of the cable of working stability |
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CN201611158881.5A CN106504832B (en) | 2016-12-15 | 2016-12-15 | A kind of preparation method of the cable of working stability |
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CN106504832A CN106504832A (en) | 2017-03-15 |
CN106504832B true CN106504832B (en) | 2018-01-02 |
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Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106531342B (en) * | 2016-12-15 | 2018-11-16 | 苏州卫优知识产权运营有限公司 | A kind of preparation method of high-strength alloy cable |
CN108053944A (en) * | 2017-12-13 | 2018-05-18 | 苏州浩焱精密模具有限公司 | A kind of processing technology of corrosion proof cable |
CN109065264A (en) * | 2018-08-06 | 2018-12-21 | 镇江市南方工矿器材有限公司 | A kind of processing technology of cutoff instrument anti-explosion cable |
CN109979677A (en) * | 2019-03-25 | 2019-07-05 | 扬州亚光电缆有限公司 | The preparation method of modified polyether ether ketone composite material cable |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH08329746A (en) * | 1995-06-02 | 1996-12-13 | Hitachi Ltd | Superconducting wire and its manufacture |
JP4143086B2 (en) * | 2005-12-20 | 2008-09-03 | 日立電線株式会社 | Extra-fine copper alloy wire, extra-fine copper alloy twisted wire, and manufacturing method thereof |
CN102013283A (en) * | 2010-12-04 | 2011-04-13 | 江苏南瑞淮胜电缆有限公司 | Super heat-resistant and high-strength aluminium alloy cable steel reinforced (AACSR) and preparing method thereof |
JP5901403B2 (en) * | 2012-04-17 | 2016-04-06 | 古河電気工業株式会社 | Manufacturing method of wire harness |
CN105139915B (en) * | 2015-08-31 | 2017-03-15 | 无锡华虹信息科技有限公司 | A kind of preparation method of the corrosion proof cable with admiro |
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- 2016-12-15 CN CN201611158881.5A patent/CN106504832B/en active Active
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SE01 | Entry into force of request for substantive examination | ||
CB03 | Change of inventor or designer information | ||
CB03 | Change of inventor or designer information |
Inventor after: Wang Xiaoning Inventor before: Chen Juzhen |
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TA01 | Transfer of patent application right | ||
TA01 | Transfer of patent application right |
Effective date of registration: 20171127 Address after: Longxiang Village Industrial Zone Wuzhong District Yuexi town of Suzhou city of Jiangsu Province, No. 9 215104 Applicant after: SUZHOU TONGMING MACHINERY Co.,Ltd. Address before: Wuzhong District town Suzhou city Jiangsu province 215101 collection of Qin Feng Cun Applicant before: SUZHOU CHENHENG WEAVING Co.,Ltd. |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20180927 Address after: 215100 1 Wuzhong Road, Yuexi street, Wuzhong Economic Development Zone, Suzhou, Jiangsu, China, 1368 Patentee after: Suzhou Wei you Intellectual Property Operation Co.,Ltd. Address before: 215104 No. 9, Longxiang Village Industrial Zone, Yuexi Town, Wuzhong District, Suzhou, Jiangsu Patentee before: SUZHOU TONGMING MACHINERY Co.,Ltd. |
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TR01 | Transfer of patent right |
Effective date of registration: 20221107 Address after: 233 Qingwei Road, Fengxian District, Shanghai, 201414 Patentee after: Shanghai Pudong Wire and Cable (Group) Co.,Ltd. Address before: 215100 1 Wuzhong Road, Yuexi street, Wuzhong Economic Development Zone, Suzhou, Jiangsu, China, 1368 Patentee before: Suzhou Wei you Intellectual Property Operation Co.,Ltd. |