CN106500920B - A kind of standard leak block and preparation method thereof and standard tester and its production, application method using the standard leak block - Google Patents

A kind of standard leak block and preparation method thereof and standard tester and its production, application method using the standard leak block Download PDF

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Publication number
CN106500920B
CN106500920B CN201610976802.5A CN201610976802A CN106500920B CN 106500920 B CN106500920 B CN 106500920B CN 201610976802 A CN201610976802 A CN 201610976802A CN 106500920 B CN106500920 B CN 106500920B
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standard
pressure vessel
steel tube
capillary
tester
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CN106500920A (en
Inventor
李志铭
吴练艺
苏在御
俞晶强
谢军明
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Xiamen Filtertech Industrial Corp
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Xiamen Filtertech Industrial Corp
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/06Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool
    • G01M3/10Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool for containers, e.g. radiators

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Examining Or Testing Airtightness (AREA)

Abstract

Standard tester and its production, application method the present invention relates to a kind of standard leak block and preparation method thereof and using the standard leak block, it is characterized by: wherein standard tester, standard leak block is inserted into the position to be tested including pressure vessel and on pressure vessel, and the standard leak block includes capillary steel tube and the pipeline section for being located at the diminution of capillary steel tube middle section position upper channel.Standard leak block of the present invention, standard tester simple structure and reasonable design, are conducive to that standardized test measurer is made;The standard leak block production method, standard tester production, application method design rationally, are conducive to the accuracy for improving detection.

Description

It a kind of standard leak block and preparation method thereof and is surveyed using the standard of the standard leak block Try device and its production, application method
Technical field:
The present invention relates to a kind of standard leak block and preparation method thereof and using the standard leak block standard tester and Its production, application method.
Background technique:
Measurement pressure vessel finished product (the installation cylinder of such as water filter, connected and composed by stack shell and cover) is close at present When closing property, all without very scientific method, at present as used the thin scraps of paper or orientation of hair in the installation interconnecting piece of stack shell and cover On, inflation, checks whether the thin scraps of paper or hair are blown, and need to place difference repeatedly in the installation interconnecting piece position in cylinder Position detection, therefore detection efficiency is low, and its stability and reliability are inadequate.
In addition, the sample of pressure vessel production at present is easy to fail because of plastic deformation, not easy to maintain, service life is short.
Summary of the invention:
The purpose of the present invention is to provide a kind of standard leak block and preparation method thereof and use the mark of the standard leak block Quasi- tester and its production, application method, the standard leak block, standard tester simple structure and reasonable design, are conducive to be made Standardized test measurer and prolong the service life;The standard leak block production method, standard tester production, application method are set Meter rationally, is conducive to the accuracy for improving detection.
Standard leak block of the present invention, it is characterised in that: including capillary steel tube and be located on capillary steel tube middle section position The pipeline section that channel reduces.
Further, above-mentioned capillary steel tube is capillary stainless steel tube, and it is flat by being stamped and formed out that channel, which reduces, Pipeline section.
The production method of standard leak block of the present invention, it is characterised in that: the standard leak block includes capillary stainless steel tube Flat pipeline section is stamped and formed out with being located on capillary stainless steel tube middle section position;When production, the standard to be made is first confirmd that Leaking the leaked bubble of block is to choose the capillary stainless steel tube of corresponding inner diameter size with the great standard of diameter;Then by hair Thin stainless steel tube is put on press machine fragment position flattening wherein;Then deformed capillary stainless steel tube one end is ventilated, separately The bubbling quantity in the unit time into the water and is checked in one end;When bubbling quantity quantity is excessive, then to carry out punching press repeatedly several The secondary bubbling quantity in unit time to reach demand.
Standard tester of the present invention, it is characterised in that: position to be tested is inserted including pressure vessel and on pressure vessel Enter standard leak block, the standard leak block includes capillary steel tube and is located at capillary steel tube middle section position upper channel and reduces Pipeline section.
Further, above-mentioned capillary steel tube is capillary stainless steel tube, and it is flat by being stamped and formed out that channel, which reduces, Pipeline section.
Further, above-mentioned pressure vessel is the cylinder for installing water filter filter core, by the stack shell with entery and delivery port It is constituted with cover.
The production method of standard tester of the present invention, it is characterised in that: the standard tester include pressure vessel and Standard leak block is inserted into position to be tested on pressure vessel;The standard leak block includes capillary steel tube and is located at capillary steel Property pipe middle section position upper channel reduce pipeline section;It first makes standard leak block: first confiring that the standard leak block to be made is let out Gas leakage bubble is to choose the capillary stainless steel tube of corresponding inner diameter size with the great standard of diameter;Then by capillary stainless steel tube Fragment position flattening wherein is put on press machine;Then deformed capillary stainless steel tube one end is ventilated, the other end is put into water In and check the bubbling quantity in the unit time;When bubbling quantity quantity is excessive, then carries out punching press and be repeated several times to reach and need Bubbling quantity in the unit time asked;It is then needing position to be tested to punch in pressure vessel sample to be tested, will do The capillary stainless steel tube of good standard leak amount is embedded to pressure vessel, and dispensing fixing seal is good, after glue is dry, standard sample production It completes.
The application method of standard tester of the present invention, it is characterised in that: the standard tester include pressure vessel and Standard leak block is inserted into position to be tested on pressure vessel;The standard leak block includes capillary steel tube and is located at capillary steel Property pipe middle section position upper channel reduce pipeline section, the pressure vessel be install water filter filter core cylinder, by with into, The stack shell and cover of water outlet are constituted;In use, the standard tester is installed to pressure vessel finished product leak-testing apparatus On, which has the special gas connecting with standard tester entery and delivery port defeated Outlet, the other end have the body that wraps for being sealed and coated on pressure vessel finished product connecting pin, pressure vessel finished product and pressure vessel structure It makes identical, including the cylinder that stack shell and cover are constituted, wraps the detector that body is connected with measurement special gas;It is intact when installing Afterwards, the quantitative gas once measured is inputted into pressure vessel from special gas delivery outlet, stand the set time, wrapping body institute Special gas amount be discharged is checked in the detector of connection, the number of special gas amount is discharged, according to the institute to judge the pressure Whether container finish leak-testing apparatus debugs the requirement for having met detection pressure vessel finished product, when measuring special gas be discharged The scale of construction it is more, that is, need to adjust the quantitative gas for inputting once measure less, and when measure the few of special gas amount be discharged, i.e., Need to increase the quantitative gas that input once measures.
The invention has the advantages that
1, structure is simple, easy to process, cheap;
2, accuracy is high, and an entire plane-leakage is not easy to plug;
3, Stainless Steel Capillary steel pipe is not easy to get rusty, and is unlikely to deform blocking, long service life.
Detailed description of the invention:
Fig. 1 is the main view organigram of standard leak block of the present invention;
Fig. 2 is the vertical view organigram of Fig. 1;
Fig. 3 is the main view organigram of standard tester of the present invention;
Fig. 4 is the right apparent structure schematic diagram of Fig. 3;
Fig. 5 is the operation principle schematic diagram of pressure vessel finished product leak-testing apparatus;
Fig. 6 is the operation principle schematic diagram of another pressure vessel finished product leak-testing apparatus.
Specific embodiment:
Standard leak block 3 of the present invention includes capillary steel tube 1 and is located at what 1 middle section position upper channel of capillary steel tube reduced Pipeline section 2, the channel are the tube passage in capillary steel tube 1.
Further, in order to design rationally, above-mentioned capillary steel tube is capillary stainless steel tube, and it is to pass through punching press that channel, which reduces, Form flat pipeline section.Channel is reduced can largely be flattened using inner hole, and only stay fraction inner hole ventable, but obstructed Water (i.e. in nature without not water flowing under external pressure state), the amount that can cross gas are determined according to bubbling quantity into the water, such as It ventilates under barometric information fixed, there are 50,60 or 70 etc. quantity bubbles to generate within the set time, how many a quantity bubbles Generation is selected according to actually detected product.The application can prepare the standard of different section quantity bubbles in use process Block 3 is leaked using as spare.
The production method of standard leak block of the present invention, the standard leak block include capillary stainless steel tube 1 and are located at capillary It is stamped and formed out on 1 middle section position of stainless steel tube (being also not in the position of center, also close to any end) flat Pipeline section 2;When production, first confirm that the leaked bubble of standard leak block to be made is chosen opposite with the great standard of diameter Answer the capillary stainless steel tube of inner diameter size;Then capillary stainless steel tube is put on press machine fragment position flattening wherein;Then Deformed capillary stainless steel tube one end is ventilated, the other end into the water and checks the bubbling quantity in the unit time;It is emitting When bubble quantity quantity is excessive, then carries out punching press and be repeated several times to reach the bubbling quantity in the unit time of demand.
Standard tester 4 of the present invention includes that standard leak is inserted into pressure vessel 5 and position to be tested on pressure vessel 5 Block 3, the standard leak block 3 include capillary steel tube 1 and the pipeline section 2 for being located at the diminution of capillary steel tube middle section position upper channel.
Further, in order to design rationally, above-mentioned capillary steel tube is capillary stainless steel tube, and it is to pass through punching press that channel, which reduces, Form flat pipeline section.
Further, above-mentioned pressure vessel can be the cylinder 5 of installation water filter filter core, by with entery and delivery port 503 stack shell 501 and cover 502 is constituted.Certain pressure vessel can also be the container of the carrying pressure of other purposes.
Standard leak block of the present invention, standard tester simple structure and reasonable design, are conducive to that standardized test volume is made Tool, can be using in vitro detection, the detection of workshop machine table etc..
The production method of standard tester of the present invention, the standard tester 4 is including pressure vessel 5 and in pressure vessel 5 Standard leak block 3 is inserted into upper position to be tested;The standard leak block includes capillary steel tube 1 and is located in capillary steel tube The pipeline section 2 that fragment position upper channel reduces;It first makes standard leak block 3: first confiring that the leaked gas of standard leak block to be made Bubble is to choose the capillary stainless steel tube of corresponding inner diameter size with the great standard of diameter;Then capillary stainless steel tube is put into Fragment position is flattened wherein on press machine;Then deformed capillary stainless steel tube one end is ventilated, the other end is into the water simultaneously Check the bubbling quantity in the unit time;When bubbling quantity quantity is excessive, then carries out punching press and be repeated several times to reach demand Bubbling quantity in unit time;Then position to be tested is being needed to punch in pressure vessel sample to be tested, it will be ready-made The capillary stainless steel tube of standard leak amount is embedded to pressure vessel, and dispensing fixing seal is good, and after glue is dry, standard sample has been made At.
The application method of standard tester of the present invention, the standard tester 4 is including pressure vessel 5 and in pressure vessel 5 Standard leak block 3 is inserted into upper position to be tested, and the standard leak block 3 includes capillary steel tube 1 and is located at capillary steel tube The pipeline section 2 that middle section position upper channel reduces;In use, the standard tester 4 is installed to pressure vessel finished product sealing propertytest In equipment 6, which has the special gas connecting with standard tester entery and delivery port Body delivery outlet 7, the other end have be sealed and coated on pressure vessel finished product connecting pin to wrap body 8, pressure vessel finished product and pressure Container structure is identical, including the cylinder that stack shell and cover are constituted, wraps the detector 9 that body 8 is connected with measurement special gas;Work as peace After installing, inputting the quantitative special gas that once measures into pressure vessel from special gas delivery outlet, (special gas can To be hydrogen etc.), the set time is stood, special gas amount be discharged is checked in wrapping the detector that body is connected, according to this Special gas amount be discharged number, come judge the pressure vessel finished product leak-testing apparatus whether debug met detection pressure The requirement of force container finished product needs to adjust the firm gas for inputting once measure less when measuring the more of special gas amount be discharged Body, and when measuring the few of special gas amount be discharged, that is, need to increase the quantitative gas that input once measures.
The reason of standard tester progress board test obtained is that (i.e. batch is raw for pressure vessel and pressure vessel product The product of production) structure is identical, the difference is that the stack shell and cover of pressure vessel product are consolidated to be tightened by sealing ring It is fixed, and soldering is done in the junction of 5 stack shell of pressure vessel and cover, it is ensured that sealing, the ventable amount of such pressure vessel 5 are For the mistake tolerance (bubbles volume) for being inserted in standard leak block 3 thereon, therefore, as long as the standard that test is mounted on pressure vessel 5 Leak the gas output (can measure by detector 9) or bubbles volume (can be surveyed into the water by a water pipe 10 out that block 3 exports It is fixed), can know a gas output of the pressure vessel finished product leak-testing apparatus 6 on delivery outlet 7 whether standard, be otherwise It needs to be adjusted, therefore standard tester obtained can carry out the cubing of board test.
Therefore, present invention has the advantage that
1, structure is simple, easy to process, cheap;
2, accuracy is high, and an entire plane-leakage is not easy to plug;
3, Stainless Steel Capillary steel pipe is not easy to get rusty, and is unlikely to deform blocking, long service life.
The foregoing is merely presently preferred embodiments of the present invention, all to accomplish variation and modification according to scope of the present invention patent It should all belong to the scope of the present invention.

Claims (3)

1. a kind of standard tester, it is characterised in that: mark is inserted into the position to be tested including pressure vessel and on pressure vessel Quasi- leakage block, the standard leak block include capillary steel tube and the pipe for being located at the diminution of capillary steel tube middle section position upper channel Section;The capillary steel tube is capillary stainless steel tube, and it is by being stamped and formed out flat pipeline section that channel, which reduces,;The pressure is held Device be install water filter filter core cylinder, by with entery and delivery port stack shell and cover constitute.
2. a kind of production method of standard tester, it is characterised in that: the standard tester includes pressure vessel and in pressure Standard leak block is inserted into position to be tested on container;The standard leak block includes capillary steel tube and is located at capillary steel tube The pipeline section that middle section position upper channel reduces;The pressure vessel is the cylinder for installing water filter filter core, by with water-in and water-out The stack shell and cover of mouth are constituted;First make standard leak block: first confirm that the leaked bubble of standard leak block to be made be with The great standard of diameter, chooses the capillary stainless steel tube of corresponding inner diameter size;Then capillary stainless steel tube is put into press machine On wherein fragment position flatten;Then deformed capillary stainless steel tube one end is ventilated, the other end into the water and checks list Bubbling quantity in the time of position;When bubbling quantity quantity is excessive, then when carrying out punching press and being repeated several times to reach the unit of demand Interior bubbling quantity;It is then needing position to be tested to punch in pressure vessel sample to be tested, ready-made standard is being let out The capillary stainless steel tube of leakage quantity is embedded to pressure vessel, and dispensing fixing seal is good, and after glue is dry, standard sample completes.
3. a kind of application method of standard tester, it is characterised in that: the standard tester includes pressure vessel and in pressure Standard leak block is inserted into position to be tested on container;The standard leak block includes capillary steel tube and is located at capillary steel tube The pipeline section that middle section position upper channel reduces, the pressure vessel is the cylinder for installing water filter filter core, by with water-in and water-out The stack shell and cover of mouth are constituted;In use, the standard tester is installed on pressure vessel finished product leak-testing apparatus, it should Pressure vessel finished product leak-testing apparatus one end has the special gas delivery outlet connecting with standard tester entery and delivery port, The other end has the body that wraps for being sealed and coated on pressure vessel finished product connecting pin, pressure vessel finished product and pressure vessel construction phase Together, the cylinder constituted including stack shell and cover wraps the detector that body is connected with measurement special gas;After installing intact, by Special gas delivery outlet inputs the quantitative gas once measured into pressure vessel, stands the set time, is connected wrapping body Detector in check special gas amount be discharged, the number of special gas amount is discharged, according to the institute to judge the pressure vessel Whether finished product leak-testing apparatus debugs the requirement for having met detection pressure vessel finished product, when measuring special gas amount be discharged It is more, that is, it needs to adjust the quantitative gas for inputting once measure less, and it is few when measuring special gas amount be discharged, that is, it needs to increase Input the quantitative gas once measured.
CN201610976802.5A 2016-11-08 2016-11-08 A kind of standard leak block and preparation method thereof and standard tester and its production, application method using the standard leak block Active CN106500920B (en)

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CN111238730A (en) * 2020-03-16 2020-06-05 广州西唐机电科技有限公司 Method for manufacturing standard container, method for testing performance of instrument, and standard container

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2849688Y (en) * 2005-11-18 2006-12-20 广州新龙浩工业设备有限公司 Standard nozzle with filter
CN102346088A (en) * 2011-01-25 2012-02-08 中国人民解放军63653部队 Leakage detection method for helium mass spectrum with low helium filling concentration
CN203490043U (en) * 2013-09-06 2014-03-19 中国核工业华兴建设有限公司 Special leak rate test container for vacuum leak detection standard test block
CN203965092U (en) * 2014-06-19 2014-11-26 佛山市美的清湖净水设备有限公司 Water purifier leak hunting device and leak hunting filter core thereof
CN206470026U (en) * 2016-11-08 2017-09-05 厦门建霖工业有限公司 A kind of standard leak block and the standard tester using the standard leak block

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2849688Y (en) * 2005-11-18 2006-12-20 广州新龙浩工业设备有限公司 Standard nozzle with filter
CN102346088A (en) * 2011-01-25 2012-02-08 中国人民解放军63653部队 Leakage detection method for helium mass spectrum with low helium filling concentration
CN203490043U (en) * 2013-09-06 2014-03-19 中国核工业华兴建设有限公司 Special leak rate test container for vacuum leak detection standard test block
CN203965092U (en) * 2014-06-19 2014-11-26 佛山市美的清湖净水设备有限公司 Water purifier leak hunting device and leak hunting filter core thereof
CN206470026U (en) * 2016-11-08 2017-09-05 厦门建霖工业有限公司 A kind of standard leak block and the standard tester using the standard leak block

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Address after: Tianfeng road in Jimei District of Xiamen City, Fujian Province, No. 69 361000

Applicant after: Xiamen Jian Lin health home Limited by Share Ltd

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