CN106495076A - A kind of fill leak hunting method for blowing encapsulation all-in-one machine - Google Patents
A kind of fill leak hunting method for blowing encapsulation all-in-one machine Download PDFInfo
- Publication number
- CN106495076A CN106495076A CN201610909704.XA CN201610909704A CN106495076A CN 106495076 A CN106495076 A CN 106495076A CN 201610909704 A CN201610909704 A CN 201610909704A CN 106495076 A CN106495076 A CN 106495076A
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- China
- Prior art keywords
- bottle
- fill
- filling
- air blowing
- needle guard
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/007—Applications of control, warning or safety devices in filling machinery
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
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- Vacuum Packaging (AREA)
Abstract
The invention discloses a kind of fill leak hunting method for blowing encapsulation all-in-one machine, comprises the following steps：S1, holding filling valve are closed；S2, the bottleneck that pin will be filled and fill needle guard insertion bottle, and make envelope membrane module matched moulds form closing test chamber outside bottle；S3, will closing test chamber evacuation；S4, unlatching air blowing component inject the clean gas of setup pressure value in bottle intracavity by the passage for filling needle guard and fill between pin, and detect the gas pressure value Y in bottle intracavity by pressure-detecting device；S5, setting reference pressure value Y1, if Y >=Y1, close air blowing component, and start filling valve and start fill, if Y is ＜ Y1, close air blowing component, and keep filling valve close, the present invention fill leak hunting method have be easy to operation, reliable and stable, effectively prevent device damage.
Description
Technical field
A kind of the present invention relates to pharmaceutical production field, more particularly to fill leak hunting method for blowing encapsulation all-in-one machine.
Background technology
In drug production process, if there is the bottle of breakage in the bottle row before fill, during fill, medicinal liquid or other are rotten
Corrosion liquid may ooze out the miscellaneous part of directly contact mould or filling apparatus, filling apparatus are impacted and is even damaged
Bad, if special detection station is arranged in fill station, will cause the big and complex operation that takes up room of equipment.
Content of the invention
The technical problem to be solved in the present invention is to overcome the deficiencies in the prior art, there is provided one kind be easy to operation, reliable and stable,
The fill leak hunting method for blow encapsulation all-in-one machine of device damage is effectively prevented.
For solving above-mentioned technical problem, the present invention is employed the following technical solutions：
A kind of fill leak hunting method for blowing encapsulation all-in-one machine, comprises the following steps：
S1, holding filling valve are closed；
S2, the bottleneck that pin will be filled and fill needle guard insertion bottle, and make envelope membrane module matched moulds form closing test chamber outside bottle；
S3, will closing test chamber evacuation；
S4, unlatching air blowing component inject the cleaning of setup pressure value in bottle intracavity by the passage for filling needle guard and fill between pin
Gas, and the gas pressure value Y in bottle intracavity is detected by pressure-detecting device；
S5, reference pressure value Y1 is set, if Y >=Y1, is closed air blowing component, and is started filling valve and start fill, if Y is ＜ Y1, close
Air blowing component is closed, and keeps filling valve to close.
Further improvement as above-mentioned technical proposal：
In step S2, envelope membrane module includes left seal mould, right seal mould, left main mould, right main mould, left pipe clamp and right pipe
Folder, left pipe clamp, left seal mould and left main mould are arranged on the same side and from top to bottom set gradually, right pipe clamp, right seal mould and the right side
Main mould is arranged on opposite side and from top to bottom sets gradually, and left main mould, right main mould are in contact of incline plane with bottle cervical region.
In step S2, the needle guard and the contact surface of bottle body and bottleneck inwall of filling is inclined-plane.
The air blowing component and pressure-detecting device are arranged on filling needle guard installing plate, the air blowing component and the filling pin
Cover and communicate with the entrance point of the passage filled between pin.
Compared with prior art, it is an advantage of the current invention that：
The fill leak hunting method for blowing encapsulation all-in-one machine of the present invention, before fill is carried out, first makes envelope membrane module matched moulds in bottle
External body formed closing test chamber, and will closing test chamber evacuation, later on air blowing component by fill needle guard with fill pin it
Between passage inject the clean gas of setup pressure value in bottle intracavity, and detected in bottle intracavity by pressure-detecting device
Gas pressure value Y；Reference pressure value Y1 is set, if Y >=Y1, shows that the bottle for detecting does not have breakage, then close and blow
Component, and start corresponding filling valve and carry out fill, if Y is ＜ Y1, showing that the bottle for detecting is damaged, pressure-detecting device will
Signal feeds back to the control device for blowing encapsulation all-in-one machine, and air blowing component is closed in control, and keeps filling valve to close, be not involved in filling
Dress, by said method, can detect whether each bottle is damaged before filling the container immediately, for the bottle for having breakage is not filled
Dress, it is to avoid in fill, medicinal liquid or other corrosive liquids ooze out directly contact mould or filling apparatus to damaged bottle
Filling apparatus are impacted and are even damaged by miscellaneous part, and need not be separately provided detection station, simple to operate, stable
Reliable.
Description of the drawings
Fig. 1 is the structure of the fill leakage detection apparatus adopted by the fill leak hunting method for blowing encapsulation all-in-one machine of the present invention
Schematic diagram.
In figure, each label is represented：
1st, filling valve；2nd, pin is filled；3rd, needle guard is filled；4th, bottle；51st, left seal mould；52nd, right seal mould；61st, left main mould；62nd, right master
Mould；81st, left pipe clamp；82nd, right pipe clamp；7th, air blowing component；9th, pressure-detecting device；10th, needle guard installing plate is filled.
Specific embodiment
The present invention is described in further details below with reference to Figure of description and specific embodiment.
The fill leak hunting method for blowing encapsulation all-in-one machine of the present embodiment, comprises the following steps：
S1, holding filling valve 1 are closed；
S2, pin 2 will be filled and fill needle guard 3 and insert the bottleneck of bottle 4, and make envelope membrane module matched moulds that closing inspection is formed outside bottle 4
Survey chamber；
S3, will closing test chamber evacuation；
S4, unlatching air blowing component 7 inject setup pressure value in 4 inner chamber of bottle by filling needle guard 3 and filling the passage between pin 2
Clean gas, and the gas pressure value Y in 4 inner chamber of bottle is detected by pressure-detecting device 9；
S5, setting reference pressure value Y1, if Y >=Y1, close air blowing component 7, and start the beginning fill of filling valve 1, if Y is ＜ Y1,
Air blowing component 7 is closed, and keeps filling valve 1 to close.
The fill leak hunting method for blowing encapsulation all-in-one machine of the present embodiment can pass through the fill leakage detection apparatus reality shown in Fig. 1
Existing, i.e., before fill being carried out to bottle, keep filling valve 1 to close, will fill pin 2 and fill the bottleneck that needle guard 3 inserts bottle 4, first make
Envelope membrane module matched moulds forms closing test chamber outside bottle 4, and will close test chamber evacuation, will closing test chamber evacuation
Purpose be to improve susceptiveness and accuracy to the gas pressure detection in 4 inner chamber of bottle, later on air blowing component 7 passes through
The clean gas that the passage between needle guard 3 and filling pin 2 injects setup pressure value in 4 inner chamber of bottle are filled, and passes through pressure detecting
Gas pressure value Y in detection 4 inner chamber of bottle of device 9；Reference pressure value Y1 is set, if Y >=Y1, shows the bottle for detecting
4 do not have breakage, then closing air blowing component 7, and start corresponding filling valve 1 carries out fill, if Y is ＜ Y1, show to detect
Bottle 4 is damaged, and signal is fed back to pressure-detecting device 9 control device for blowing encapsulation all-in-one machine, and air blowing component 7 is closed in control,
And keep filling valve 1 to close, be not involved in fill, by said method, can detect immediately whether each bottle 4 breaks before filling the container
Damage, for the bottle 4 for having breakage does not carry out fill, it is to avoid damaged bottle 4 in fill, medicinal liquid or other corrosive liquids
The miscellaneous part of directly contact mould or filling apparatus is oozed out, filling apparatus is impacted and is even damaged, and need not be single
Detection station is solely set, simple to operate, reliable and stable.
In the present embodiment, in above-mentioned steps S2, envelope membrane module include left seal mould 51, right seal mould 52, left main mould 61,
Right main mould 62, left pipe clamp 81 and right pipe clamp 82, left pipe clamp 81, left seal mould 51 and left main mould 61 be arranged on the same side and by upper and
Under set gradually, right pipe clamp 82, right seal mould 52 and right main mould 62 are arranged on opposite side and from top to bottom set gradually, left main mould
61st, right main mould 62 is in contact of incline plane with 4 cervical region of bottle.
In the present embodiment, in step s 2, the contact surface for filling needle guard 3 with 4 bottleneck inwall of bottle is inclined-plane, works as contact of incline plane
During bottle, the more a height of semifluid shape of bottle bottleneck temperature, it is possible to achieve seal well.
In the present embodiment, air blowing component 7 and pressure-detecting device 9 are arranged on filling needle guard installing plate 10, air blowing component 7 with
The entrance point that needle guard 3 is filled with the passage filled between pin 2 is communicated.
Although the present invention is disclosed above with preferred embodiment, but is not limited to the present invention.Any it is familiar with ability
The technical staff in domain, in the case of without departing from technical solution of the present invention scope, using the technology contents pair of the disclosure above
Technical solution of the present invention makes many possible variations and modification, or the Equivalent embodiments for being revised as equivalent variations.Therefore, every
Without departing from the content of technical solution of the present invention, according to the technology of the present invention essence to any simple modification made for any of the above embodiments,
Equivalent variations and modification, all should fall in the range of technical solution of the present invention protection.
Claims (4)
1. a kind of fill leak hunting method for blowing encapsulation all-in-one machine, it is characterised in that comprise the following steps：
S1, holding filling valve（1）Close；
S2, pin will be filled（2）With filling needle guard（3）Insertion bottle（4）Bottleneck, and make envelope membrane module matched moulds in bottle（4）Outside shape
Into closing test chamber；
S3, will closing test chamber evacuation；
S4, unlatching air blowing component（7）By filling needle guard（3）With filling pin（2）Between passage to bottle（4）In inner chamber, injection sets
The clean gas of pressure value, and pass through pressure-detecting device（9）Detection bottle（4）Gas pressure value Y in inner chamber；
S5, setting reference pressure value Y1, if Y >=Y1, close air blowing component（7）, and start filling valve（1）Start fill, if Y is ＜
Y1, closes air blowing component（7）, and keep filling valve（1）Close.
2. the fill leak hunting method for blowing encapsulation all-in-one machine according to claim 1, it is characterised in that：In the step
In S2, envelope membrane module includes left seal mould（51）, right seal mould（52）, left main mould（61）, right main mould（62）, left pipe clamp（81）With
Right pipe clamp（82）, left pipe clamp（81）, left seal mould（51）With left main mould（61）It is arranged on the same side and from top to bottom sets gradually,
Right pipe clamp（82）, right seal mould（52）With right main mould（62）It is arranged on opposite side and from top to bottom sets gradually, left main mould（61）、
Right main mould（62）And bottle（4）Cervical region is in contact of incline plane.
3. the fill leak hunting method for blowing encapsulation all-in-one machine according to claim 1 and 2, it is characterised in that：Described
In step S2, the filling needle guard（3）With bottle（4）The contact surface of bottleneck inwall is inclined-plane.
4. the fill leak hunting method for blowing encapsulation all-in-one machine according to claim 1, it is characterised in that：The air blowing group
Part（7）And pressure-detecting device（9）It is arranged on filling needle guard installing plate（10）On, the air blowing component（7）With the filling needle guard（3）
With filling pin（2）Between the entrance point of passage communicate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610909704.XA CN106495076A (en) | 2016-10-19 | 2016-10-19 | A kind of fill leak hunting method for blowing encapsulation all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610909704.XA CN106495076A (en) | 2016-10-19 | 2016-10-19 | A kind of fill leak hunting method for blowing encapsulation all-in-one machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106495076A true CN106495076A (en) | 2017-03-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610909704.XA Pending CN106495076A (en) | 2016-10-19 | 2016-10-19 | A kind of fill leak hunting method for blowing encapsulation all-in-one machine |
Country Status (1)
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|---|---|
| CN (1) | CN106495076A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108996451A (en) * | 2018-09-28 | 2018-12-14 | 苏州信息职业技术学院 | A kind of liquid automatic loading equipment |
| CN110014543A (en) * | 2019-01-18 | 2019-07-16 | 德玛克（长兴）自动化系统有限公司 | A kind of battery case automates unmanned production line and its technique |
| CN110013963A (en) * | 2019-01-18 | 2019-07-16 | 德玛克（长兴）自动化系统有限公司 | A kind of battery case automatic production process |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4239238A1 (en) * | 1992-11-21 | 1994-05-26 | Khs Masch & Anlagenbau Ag | Plastics bottle filling station - uses gas under pressure to test bottle for leakage before it is filled with a liq. |
| CN203545655U (en) * | 2013-09-09 | 2014-04-16 | 楚天科技股份有限公司 | Filling nozzle component |
| CN105319017A (en) * | 2015-10-14 | 2016-02-10 | 苏州艾酷玛赫设备制造有限公司 | Automatic device used for air leakage detection of filled bottle |
-
2016
- 2016-10-19 CN CN201610909704.XA patent/CN106495076A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4239238A1 (en) * | 1992-11-21 | 1994-05-26 | Khs Masch & Anlagenbau Ag | Plastics bottle filling station - uses gas under pressure to test bottle for leakage before it is filled with a liq. |
| CN203545655U (en) * | 2013-09-09 | 2014-04-16 | 楚天科技股份有限公司 | Filling nozzle component |
| CN105319017A (en) * | 2015-10-14 | 2016-02-10 | 苏州艾酷玛赫设备制造有限公司 | Automatic device used for air leakage detection of filled bottle |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108996451A (en) * | 2018-09-28 | 2018-12-14 | 苏州信息职业技术学院 | A kind of liquid automatic loading equipment |
| CN110014543A (en) * | 2019-01-18 | 2019-07-16 | 德玛克（长兴）自动化系统有限公司 | A kind of battery case automates unmanned production line and its technique |
| CN110013963A (en) * | 2019-01-18 | 2019-07-16 | 德玛克（长兴）自动化系统有限公司 | A kind of battery case automatic production process |
| CN110013963B (en) * | 2019-01-18 | 2021-06-01 | 德玛克（长兴）自动化系统有限公司 | Automatic production process of battery box |
| CN110014543B (en) * | 2019-01-18 | 2023-12-05 | 德玛克(浙江)精工科技有限公司 | Automatic unmanned production line for battery boxes and process thereof |
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| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170315 |